Auxiliary stirring device for industrial ceramic processing
By designing an auxiliary stirring device for industrial ceramic processing with a lifting platform and an adjustment mechanism, the problem of uneven stirring of ceramic materials in the prior art is solved, flexible adjustment of the stirring range and cleaning of the inner wall, and the quality and production efficiency of ceramic products are improved.
Patent Information
- Application Number
- CN202421814168.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing auxiliary stirring devices for industrial ceramic processing cannot achieve uniform stirring of ceramic materials in different areas, resulting in the impact of the quality and performance of ceramic products.
An auxiliary stirring device including a lifting platform, a adjustment mechanism and agitating blade is designed. The motor and connecting rod system are driven by the lifting platform to adjust the position of the stirring blade, and a scraper is installed on the stirring blade to achieve cleaning of the inner wall after stirring.
Accurate adjustment of the stirring range is achieved, ensuring uniform stirring of ceramic materials, improving the flexibility and efficiency of stirring, and through the inner wall cleaning function, subsequent cleaning steps are reduced and overall working efficiency is improved.
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Figure CN222855215U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial ceramic processing technology, specifically to an auxiliary stirring device for industrial ceramic processing. Background Technology
[0002] Industrial ceramics are ceramics used in industrial production and industrial products. When manufacturing industrial ceramics, the ceramic raw materials selected for industrial ceramics need to be stirred first. In the existing technology, the ceramic raw materials are often put into a cylinder, and a stirring device is installed on the top of the cylinder. The stirring shaft in the stirring device extends into the cylinder. The stirring device is started to drive the stirring shaft to rotate in the cylinder, thereby realizing the stirring of the ceramic raw materials in the cylinder.
[0003] Existing auxiliary stirring devices for industrial ceramic processing typically only stir a fixed area, limiting the stirring range. They cannot be flexibly adjusted to cover a wider area according to actual needs, making it difficult to achieve uniform stirring of ceramic materials in different areas during processing, which may affect the final quality and performance of ceramic products. Utility Model Content
[0004] Based on this, the purpose of this utility model is to provide an auxiliary stirring device for industrial ceramic processing, so as to solve the technical problem of difficulty in achieving uniform stirring of ceramic materials in different areas.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary stirring device for industrial ceramic processing, comprising a base, a stirring tank disposed on the top of the base, a lifting platform fixedly connected to one side of the base, a first motor fixedly connected to the top of the lifting platform, an outer rod fixedly connected to the output end of the first motor, an inner rod slidably connected inside the outer rod, an adjustment mechanism disposed on one side of the outer rod and the inner rod, the adjustment mechanism comprising a first connecting rod and a second connecting rod, a first vertical rod rotatably connected to one end of the first connecting rod, a second vertical rod rotatably connected to one end of the second connecting rod, a mounting block fixedly connected to one side of both the first and second vertical rods, and a stirring blade disposed on one side of the mounting block.
[0006] By adopting the above technical solution and through the design of the lifting platform and adjustment mechanism, the stirring range can be flexibly adjusted. The lifting platform can drive the first motor, outer rod and inner rod to move up and down. Then, by adjusting the relative movement of the first connecting rod and the second connecting rod in the adjustment mechanism, the position of the first vertical rod and the second vertical rod can be adjusted, thereby changing the stirring range of the stirring blades. This allows the device to adapt to different stirring needs and improves the flexibility and efficiency of stirring.
[0007] Furthermore, a scraper is fixedly connected to the other side of one of the mounting blocks.
[0008] By adopting the above technical solution and fixing a scraper to the mounting block, the function of cleaning the inner wall of the mixing tank after mixing is realized, combining mixing with inner wall cleaning without the need for additional cleaning tools and steps.
[0009] Furthermore, the top end of the first vertical rod and the other end of the second connecting rod are slidably connected, the top end of the second vertical rod and the other end of the first connecting rod are slidably connected, and the first connecting rod and the second connecting rod are rotatably connected in a cross shape.
[0010] By adopting the above technical solution, and by slidingly connecting the top end of the first vertical rod to the other end of the second connecting rod, and slidingly connecting the top end of the second vertical rod to the other end of the first connecting rod, the adjustment mechanism has a higher degree of freedom and flexibility. When the lifting platform moves up and down, this sliding connection allows the first and second connecting rods to adjust their positions relatively freely, thereby realizing flexible adjustment of the stirring range of the stirring blade.
[0011] Furthermore, the second connecting rod is rotatably connected to the outer rod via a connecting block, and the first connecting rod is rotatably connected to the inner rod via a connecting block.
[0012] By adopting the above technical solution, the connection between the connecting rod and the inner rod is made more flexible and stable by rotating the second connecting rod to the outer rod through the connecting block and rotating the first connecting rod to the inner rod through the connecting block. The connecting block, as an intermediate component, plays a good role in rotational support and connection, ensuring that the connecting rod can rotate relative to the inner rod and the outer rod as they move relative to each other.
[0013] Furthermore, a support ball is engaged at the bottom of the inner rod.
[0014] By adopting the above technical solution, the support ball engaged at the bottom of the inner rod plays a supporting role when the equipment is working. It can stably support the inner rod and ensure that the inner rod can move vertically and stably up and down when the lifting platform moves, without being deviated due to vibration or movement of the equipment.
[0015] Furthermore, the stirring blades are provided in two sets, and each set of stirring blades has multiple stirring blades arranged linearly and equidistantly.
[0016] By adopting the above technical solution, and by setting two sets of stirring blades, each set containing multiple linearly equidistant stirring blades, the contact area and efficiency of stirring are increased. Multiple stirring blades can act on the ceramic material simultaneously, thereby accelerating the mixing process and making the stirring more uniform and faster.
[0017] Furthermore, four adjustment mechanisms are provided, and the four adjustment mechanisms are arranged in a ring at equal intervals.
[0018] By adopting the above technical solution and setting four adjustment mechanisms arranged in a ring at equal intervals, the uniformity and efficiency of stirring are enhanced. The four adjustment mechanisms can simultaneously stir the ceramic material from different directions, thereby ensuring that the material is fully mixed in all directions.
[0019] Furthermore, an installation groove is provided between the base and the mixing tank, and a second motor is fixedly connected inside the installation groove.
[0020] By adopting the above technical solution, and by opening an installation groove between the base and the mixing tank, and fixing the second motor therein, the structure of the equipment becomes more compact and space is used more efficiently. The addition of the second motor provides an extra power source for the equipment, increasing its versatility and flexibility.
[0021] Furthermore, a rotary table is fixedly connected to the output end of the second motor, and the rotary table and the mixing tank are engaged.
[0022] By adopting the above technical solution, the output end of the second motor is fixedly connected to the rotary table, and the rotary table is engaged with the mixing tank, so that the second motor can directly drive the mixing tank. When the second motor is started, it can drive the mixing tank to rotate through the rotary table.
[0023] In summary, the present invention has the following main advantages:
[0024] 1. This utility model, through the setting of an adjustment mechanism, enables the stirring blades to move to a suitable position during the stirring process by the coordinated action of components such as the lifting platform, inner rod, outer rod, and scissor-connected first and second connecting rods. This allows for precise adjustment of the stirring range. When it is necessary to clean the inner wall of the mixing tank, the height of the lifting platform can be further adjusted so that the scraper can contact the inner wall of the mixing tank. Driven by the first motor, the scraper can effectively scrape off the slurry on the inner wall, ensuring the cleanliness of the mixing tank, avoiding the impact of residues on the subsequent stirring process, and improving the overall work efficiency.
[0025] 2. By setting up a second motor and a rotating table, when it is necessary to further improve the uniformity and efficiency of mixing, the second motor at the bottom can be started. After the second motor is started, the rotating table drives the mixing tank to rotate relative to the adjustment mechanism driven by the first motor, which increases the relative speed between the mixing blades and the ceramic slurry, thereby strengthening the mixing effect, making the slurry mix more uniform, and improving the mixing effect. Attached Figure Description
[0026] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0027] Figure 2 This is a three-dimensional structural diagram of the present invention, which removes the mixing tank.
[0028] Figure 3 This is a three-dimensional structural diagram of the adjustment mechanism of this utility model;
[0029] Figure 4 This is a half-sectional structural diagram of Embodiment 2 of the present invention.
[0030] In the diagram: 1. Base; 2. Mixing tank; 3. Lifting platform; 4. First motor; 5. Outer rod; 6. Inner rod; 7. Adjustment mechanism; 701. First connecting rod; 702. Second connecting rod; 703. First vertical rod; 704. Second vertical rod; 705. Mounting block; 706. Mixing blade; 707. Scraper; 708. Connecting block; 8. Support ball; 9. Mounting groove; 10. Second motor; 11. Rotary table. Detailed Implementation
[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0032] The embodiments of this utility model will be described below based on its overall structure.
[0033] Example 1:
[0034] An auxiliary stirring device for industrial ceramic processing, such as Figures 1-4As shown, the device includes a base 1, a mixing tank 2 on top of the base 1, a lifting platform 3 fixedly connected to one side of the base 1, a first motor 4 fixedly connected to the top of the lifting platform 3, an outer rod 5 fixedly connected to the output end of the first motor 4, an inner rod 6 slidably connected inside the outer rod 5, and an adjustment mechanism 7 on one side of the outer rod 5 and the inner rod 6. The adjustment mechanism 7 includes a first connecting rod 701 and a second connecting rod 702. One end of the first connecting rod 701 is rotatably connected to a first vertical rod 703, and one end of the second connecting rod 702 is rotatably connected to a second vertical rod 704. Mounting blocks 705 are fixedly connected to one side of both the first vertical rod 703 and the second vertical rod 704. A stirring blade 706 is provided on one side of the mounting block 705. The device is adjusted by lifting... The design of the lifting platform 3 and the adjusting mechanism 7 enables flexible adjustment of the stirring range. The lifting platform 3 can drive the first motor 4, the outer rod 5, and the inner rod 6 to move up and down. Then, through the relative movement of the first connecting rod 701 and the second connecting rod 702 in the adjusting mechanism 7, the positions of the first vertical rod 703 and the second vertical rod 704 are adjusted, thereby changing the stirring range of the stirring blade 706. This allows the device to adapt to different stirring needs, improving the flexibility and efficiency of stirring. At the same time, by further adjusting the height of the lifting platform 3, the scraper 707 can be made to contact the inner wall of the stirring tank 2. Then, driven by the first motor 4, the scraper 707 is rotated by the adjusting mechanism 7, thereby scraping off the residue on the inner wall of the stirring tank 2.
[0035] See Figure 2 and Figure 3 One of the mounting blocks 705 has a scraper 707 fixedly connected to the other side. By fixing the scraper 707 to the mounting block 705, the function of cleaning the inner wall of the mixing tank 2 after mixing is realized, combining mixing with inner wall cleaning. No additional cleaning tools and steps are required. At the same time, the presence of the scraper 707 also prevents the ceramic slurry from adhering to the inner wall of the mixing tank 2 during the mixing process, reducing the amount of cleaning work after mixing and improving the overall work efficiency.
[0036] See Figure 2 and Figure 3The top end of the first vertical rod 703 and the other end of the second connecting rod 702 are slidably connected, and the top end of the second vertical rod 704 and the other end of the first connecting rod 701 are slidably connected. The first connecting rod 701 and the second connecting rod 702 are connected in a cross-rotation. By slidably connecting the top end of the first vertical rod 703 to the other end of the second connecting rod 702, and slidably connecting the top end of the second vertical rod 704 to the other end of the first connecting rod 701, the adjustment mechanism 7 has a higher degree of freedom and flexibility. When the lifting platform 3 moves up and down, this sliding connection allows the first connecting rod 701 and the second connecting rod 702 to adjust their positions relatively freely, thereby realizing the flexible adjustment of the stirring range of the stirring blade 706. At the same time, the cross-rotation connection of the first connecting rod 701 and the second connecting rod 702 allows the connecting rod to move freely in the horizontal direction, thereby better adapting to the up and down movement of the lifting platform 3, ensuring that the stirring blade 706 can be smoothly and accurately adjusted to the required position, improving the stirring effect and the durability of the equipment.
[0037] See Figure 2 and Figure 3 The second connecting rod 702 is rotatably connected to the outer rod 5 via the connecting block 708, and the first connecting rod 701 is rotatably connected to the inner rod 6 via the connecting block 708. By rotatably connecting the second connecting rod 702 to the outer rod 5 via the connecting block 708, and rotatably connecting the first connecting rod 701 to the inner rod 6 via the connecting block 708, the connection between the connecting rod and the inner and outer rods becomes more flexible and stable. The connecting block 708, as an intermediate component, plays a good role in rotational support and connection, ensuring that the connecting rod can rotate relative to the relative movement of the inner rod 6 and the outer rod 5. At the same time, this connection method simplifies the structure of the equipment, making assembly and maintenance more convenient, and improving the reliability and durability of the equipment. This is because the connecting block 708 can effectively disperse the stress generated during rotation, reduce the wear of key components, and thus extend the service life of the equipment.
[0038] See Figure 4 The bottom of the inner rod 6 is engaged with a support ball 8. The support ball 8 engaged with the bottom of the inner rod 6 plays a supporting role when the equipment is working. It can stably support the inner rod 6 and ensure that the inner rod 6 can move vertically and stably up and down when the lifting platform 3 moves, without being offset due to vibration or movement of the equipment. At the same time, the design of the support ball 8 also reduces the direct contact between the inner rod 6 and the bottom of the mixing tank 2, thereby reducing wear and friction and extending the service life of the equipment.
[0039] See Figure 2 and Figure 3The stirring blades 706 are provided in two sets, with multiple stirring blades 706 in each set. The multiple stirring blades 706 are arranged linearly and equidistantly. By setting two sets of stirring blades 706, and each set containing multiple linearly and equidistantly arranged stirring blades, the contact area and efficiency of stirring are increased. Multiple stirring blades 706 can act on the ceramic material at the same time, thereby accelerating the mixing process and making the stirring more uniform and faster. At the same time, the linearly and equidistantly arranged stirring blades 706 ensure that a uniform stirring force field is formed in the entire mixing tank 2, avoiding stirring dead zones and improving the quality and consistency of the product.
[0040] See Figure 1 and Figure 2 There are four regulating mechanisms 7 arranged in a ring at equal intervals. By setting four regulating mechanisms 7 and arranging them in a ring at equal intervals, the uniformity and efficiency of stirring are enhanced. The four regulating mechanisms 7 can stir the ceramic material from different directions at the same time, thereby ensuring that the material is fully mixed in all directions. At the same time, the ring at equal intervals ensures that the stirring force is evenly distributed inside the stirring tank 2, avoiding local over-stirring or under-stirring, and further improving the quality of the product and the controllability of the stirring process.
[0041] The implementation principle of this utility model is as follows: First, the ceramic slurry to be stirred is placed inside the mixing tank 2. Then, the lifting platform 3 is started so that the lifting platform 3 can enter the interior of the mixing tank 2. Then, the retaining ball 8 at the bottom of the inner rod 6 contacts the bottom of the mixing tank 2. After that, the lifting platform 3 continues to descend, causing the inner rod 6 and the outer rod 5 to slide, causing the first connecting rod 701 and the second connecting rod 702 of the scissor connection to rotate relative to each other. Then, the second vertical rod 704 moves outward, driving the upper stirring blade 706 to move to a suitable position to adjust the stirring range. After that, the first motor 4 is started to start stirring.
[0042] When it is necessary to scrape the inner wall, the lifting platform 3 continues to descend, causing the second vertical rod 704 to continue to move outward, thereby causing the scraper 707 to contact the cylinder wall. The first motor 4 starts, driving the adjusting mechanism 7 to rotate, thereby scraping off the slurry on the inner wall.
[0043] Example 2:
[0044] See Figure 4An installation groove 9 is provided between the base 1 and the mixing tank 2. A second motor 10 is fixedly connected inside the installation groove 9. By providing an installation groove 9 between the base 1 and the mixing tank 2 and fixing the second motor 10 therein, the structure of the equipment is made more compact and space is made more efficient. The addition of the second motor 10 provides an additional power source for the equipment, increasing its versatility and flexibility. At the same time, the second motor 10 can drive the mixing tank 2 to rotate relative to the mixing mechanism. This relative motion further improves the mixing effect and makes the ceramic materials mix more evenly.
[0045] See Figure 4 The output end of the second motor 10 is fixedly connected to a rotating platform 11, which engages with the mixing tank 2. By fixing the output end of the second motor 10 to the rotating platform 11 and ensuring that the rotating platform 11 engages with the mixing tank 2, the second motor 10 directly drives the mixing tank 2. When the second motor 10 starts, it can drive the mixing tank 2 to rotate through the rotating platform 11. At the same time, the rotation of the mixing tank 2 forms a relative motion with the stirring mechanism driven by the first motor 4, thereby further improving the uniformity and efficiency of stirring.
[0046] The implementation principle of this utility model is as follows: First, when it is necessary to improve the stirring effect, the second motor 10 at the bottom can be started. When the second motor 10 is started, it drives the stirring tank 2 to rotate relative to the adjustment mechanism 7 driven by the first motor 4 through the rotating table 11, thereby increasing the relative speed of stirring.
[0047] All parts not covered in this utility model are the same as or can be implemented using existing technologies, and will not be described in detail here.
[0048] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. An auxiliary stirring device for industrial ceramic processing, characterized in that: The invention comprises a base (1), a stirring barrel (2) is arranged on the top of the base (1), a lifting platform (3) is fixedly connected to one side of the base (1), a first motor (4) is fixedly connected to the top of the lifting platform (3), an outer rod (5) is fixedly connected to the output end of the first motor (4), an inner rod (6) is slidably connected to the inside of the outer rod (5), an adjustment mechanism (7) is arranged on one side of the outer rod (5) and the inner rod (6), the adjustment mechanism (7) comprises a first connecting rod (701) and a second connecting rod (702), one end of the first connecting rod (701) is rotatably connected to a first vertical rod (703), one end of the second connecting rod (702) is rotatably connected to a second vertical rod (704), one side of the first vertical rod (703) and the second vertical rod (704) are both fixedly connected to a mounting block (705), and one side of the mounting block (705) is provided with a stirring blade (706).
2. The auxiliary stirring device for industrial ceramic processing according to claim 1, characterized in that: A scraper (707) is fixedly connected to the other side of one of the mounting blocks (705).
3. The auxiliary stirring device for industrial ceramic processing according to claim 1, characterized in that: The top end of the first vertical rod (703) is slidably connected to the other end of the second connecting rod (702), the top end of the second vertical rod (704) is slidably connected to the other end of the first connecting rod (701), and the first connecting rod (701) and the second connecting rod (702) are connected in a cross-rotation manner.
4. The auxiliary stirring device for industrial ceramic processing according to claim 1, characterized in that: The second connecting rod (702) is rotatably connected to the outer rod (5) via a connecting block (708), and the first connecting rod (701) is rotatably connected to the inner rod (6) via a connecting block (708).
5. The auxiliary stirring device for industrial ceramic processing according to claim 1, characterized in that: A supporting ball (8) is engaged at the bottom of the inner rod (6).
6. The auxiliary stirring device for industrial ceramic processing according to claim 1, characterized in that: The stirring blades (706) are provided in two groups, each group of the stirring blades (706) is provided with a plurality of stirring blades, and the plurality of stirring blades (706) are linearly and equidistantly arranged.
7. The auxiliary stirring device for industrial ceramic processing according to claim 1, characterized in that: Four adjusting mechanisms (7) are provided, and the four adjusting mechanisms (7) are arranged in a ring-like shape and at equal intervals.
8. The auxiliary stirring device for industrial ceramic processing according to claim 1, characterized in that: A mounting groove (9) is provided between the base (1) and the mixing barrel (2), and a second motor (10) is fixedly connected inside the mounting groove (9).
9. The auxiliary stirring device for industrial ceramic processing according to claim 8, characterized in that: The output end of the second motor (10) is fixedly connected to a rotating platform (11), and the rotating platform (11) is engaged with the stirring barrel (2).