Batching device for high-quality vermicelli

Abstract

The utility model discloses a high-quality bean vermicelli batching device which comprises a support, a batching barrel is arranged on the support, a plurality of feeding ports are formed in the upper end of the batching barrel, a discharging port is formed in the lower end of the batching barrel, a plurality of bins are arranged on the periphery of the batching barrel, and the discharging port of each bin and the feeding port of the batching barrel are connected for feeding through a spiral conveyor. The weighing mechanism comprises a hopper, a supporting plate, a shaft seat, a bearing seat, a pivotal shaft, a first motor and an electronic scale, one end of the pivotal shaft is located in the middle in the batching barrel, the other end of the pivotal shaft extends out of the batching barrel in the radial direction of the batching barrel, and the pivotal shaft is rotationally supported through the bearing seat arranged on the outer side wall of the batching barrel; a shaft seat is coaxially fixed on the pivot shaft in the batching barrel, an electronic scale is arranged on a supporting plate arranged on the shaft seat, a hopper is arranged on the electronic scale, and a mixing mechanism is arranged in the batching barrel. The automatic batching device is high in batching precision, can realize automatic batching, saves labor and does not generate dust pollution.

Description

Technical Field

[0001] The utility model relates to the technical field of vermicelli processing equipment, in particular to a fine vermicelli batching device. Background Art

[0002] Traditional vermicelli processing equipment is a manually operated bulk weighing production line, which adopts a single-station manual method to carry out the weighing and mixing of production raw materials, so as to achieve the preparation and coloring of the product; and for high-quality vermicelli with multiple ingredients of different formulas, multiple raw materials need to be processed, and the main process flow used is: each ingredient (such as pea starch, mung bean starch, various edible seasonings, etc.) is placed in different material bins for separate storage, and then various raw materials are taken out from the raw material bins at multiple different storage locations by manual method, weighed, and added to the product tank body for mixing and mixing into the required finished product; because the entire configuration process requires multiple manual material taking and manual adding processes to complete, this traditional manual method is not only labor-intensive but also inefficient; at the same time, because this method causes the material to spill on the ground each time the material is added, it causes problems such as waste of raw materials and environmental pollution; moreover, this manually operated production line can only realize the production mode of a single variety, which cannot meet the large number of orders from customers. In addition, there is a large error in the manual weighing of ingredients, resulting in low ingredient accuracy and affecting the taste of vermicelli. Utility Model Content

[0003] The utility model provides a fine vermicelli batching device, which solves the problems of low batching accuracy, low efficiency, serious dust pollution and high manual labor intensity of traditional vermicelli batching equipment.

[0004] The utility model provides a fine vermicelli batching device, including a bracket, a batching barrel is arranged on the bracket, a plurality of feed ports are arranged on the upper side wall of the batching barrel, a discharge port is arranged on the lower bottom plate, a plurality of silos are arranged around the batching barrel, a discharge port of each silo is connected with the feed port of the batching barrel through a screw conveyor for feeding, a weighing mechanism is arranged in the batching barrel, the weighing mechanism comprises a hopper, a support plate, an axle seat, a bearing seat, a pivot shaft, a first motor, and an electronic scale, one end of the pivot shaft is located in the middle of the batching barrel, and the other end extends radially along the batching barrel to the outside of the batching barrel, the pivot shaft is rotatably supported by a bearing seat arranged on the outer side wall of the batching barrel, a first motor for driving the pivot shaft to rotate is arranged on the outer wall of the batching barrel, a coaxial fixed axle seat is arranged on the pivot shaft in the batching barrel, a horizontal support plate is arranged on the axle seat, an electronic scale is arranged on the support plate, a hopper is arranged on the electronic scale, and a mixing mechanism is arranged in the batching barrel.

[0005] In the above technical solution, further, a dust removal structure is arranged on the top of the batching barrel, and the dust structure includes a filter barrel, a dust removal filter bag, and a dust removal fan. The filter barrel is arranged at the bottom of the sealing cover of the batching barrel, and a dust removal filter bag is sleeved on the outside of the filter barrel. An exhaust port connected to the upper end of the filter barrel is arranged on the sealing cover, and a dust removal fan is arranged on the top of the sealing cover of the batching barrel, and the air inlet and exhaust port of the dust removal fan are connected through a gas pipeline.

[0006] In the above technical solution, further, the conveying pipe of the screw conveyor and the batching barrel are connected and fixed by a rib plate.

[0007] In the above technical solution, further, the mixing mechanism includes a second motor, rotating blades, and fixed blades. The second motor is fixed at the bottom of the bottom plate of the dosing barrel, and the output shaft of the second motor passes through the bottom plate of the dosing barrel and extends to the inside of the dosing barrel. The outer wall of the output shaft of the second motor is provided with a plurality of rotating blades along the circumferential direction, and the inner wall of the dosing barrel is provided with a plurality of fixed blades along the circumferential direction.

[0008] In the above technical solution, further, a discharge pipe is provided at the discharge port, and a solenoid valve is provided on the discharge pipe.

[0009] In the above technical solution, further, a controller is arranged on the side wall of the dispensing barrel.

[0010] It can be seen from the above technical solutions that the utility model provides a high-quality vermicelli mixing device.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The ingredients are conveyed into the batching barrel by a screw conveyor, and then weighed and stirred by a weighing mechanism, realizing the automated production and batching of vermicelli ingredients, reducing manual intervention, improving processing quality, reducing workers' labor intensity, and ensuring product stability in line with food safety standards and specifications; the vermicelli formula is automatically batched according to multiple components, increasing product diversity and meeting the diverse needs of customers.

[0013] 2. By setting a dust removal structure on the upper part of the batching barrel, the dust materials produced by weighing in the batching barrel and the materials produced by mixing and stirring can be sucked by the dust removal fan. After being filtered through the filter cylinder and the dust removal filter bag, the particles in the dust are separated from the gas to prevent waste of raw materials and environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the utility model, the following is a brief introduction to the drawings required for use in the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0015] Figure 1 This is a schematic diagram of the overall structure of a fine vermicelli batching device proposed by the utility model;

[0016] Figure 2 This is a schematic diagram of the dust removal structure of a fine vermicelli batching device proposed by the utility model;

[0017] Figure 3 This is a schematic diagram of a weighing mechanism of a fine vermicelli batching device proposed by the utility model;

[0018] Figure 4 This is a schematic diagram of a mixing mechanism of a fine vermicelli batching device proposed in the utility model.

[0019] In the figure:

[0020] 1- Bracket;

[0021] 2-dosing barrel; 20-sealing cover; 21-feeding port; 22-discharging port; 23-discharging pipe; 24-solenoid valve; 201-exhaust port;

[0022] 3- Silo; 31- Discharge port;

[0023] 4-screw conveyor; 40-rib plate; 41-conveying pipe;

[0024] 5-weighing mechanism; 51-hopper; 52-support plate; 53-shaft seat; 54-bearing seat; 55-pivot shaft; 56-first motor; 57-electronic scale;

[0025] 6-mixing mechanism; 61-second motor; 62-rotating blades; 63-fixed blades;

[0026] 7-dust removal structure; 71-filter cylinder; 72-dust removal filter bag; 73-dust removal fan;

[0027] 8- Controller. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.

[0029] Embodiment 1:

[0030] See also Figure 1-4A fine vermicelli batching device comprises a bracket 1, a batching barrel 2 is arranged on the bracket 1, a plurality of feed ports 21 are arranged on the upper side wall of the batching barrel 2, a discharge port 22 is arranged on the lower bottom plate, a plurality of silos 3 are arranged around the batching barrel 2, a discharge port 31 of each silo 3 is connected with the feed port 21 of the batching barrel 2 through a screw conveyor 4, and each raw material can automatically enter the batching barrel 2, a weighing mechanism 5 is arranged in the batching barrel 2, the weighing mechanism 5 comprises a hopper 51, a support plate 52, a shaft seat 53, a bearing seat 54, a pivot shaft 55, a first motor 56, and an electronic scale 57, one end of the pivot shaft 55 is located in the middle of the batching barrel 2, and the other end extends radially along the batching barrel 2 to the outside of the batching barrel 2, the pivot shaft 55 is rotatably supported by the bearing seat 54 arranged on the outer side wall of the batching barrel 2, a first motor 56 for driving the pivot shaft 55 to rotate is arranged on the outer wall of the batching barrel 2, and the driving shaft of the first motor 56 is coaxially fixedly connected with the pivot shaft 55, and the batching A shaft seat 53 is coaxially fixed on the pivot shaft 55 in the barrel 2, and a horizontal support plate 52 is welded and fixed on the shaft seat 53. An electronic scale 57 is fixed on the support plate 52. The electronic scale 57 is composed of an electronic sensor and a signal amplifier. The principle is simple and the lever principle is used to obtain the weight. The electronic sensor has high accuracy and can be accurate to the microgram level. It has high sensitivity and rapid response. No manual intervention is required during weighing, which reduces errors and saves a lot of time. A hopper 51 is fixed on the electronic scale 57, and a mixing mechanism 6 is set in the batching barrel 2. The ingredients are transported from the silo 3 to the batching barrel 2 through the screw conveyor 4, and then weighed and mixed by the electronic scale 57, thereby realizing the automated production and batching of vermicelli ingredients, reducing the manual intervention link, improving the processing quality, realizing the automatic batching of vermicelli formula according to multiple components, reducing the labor intensity of workers, and ensuring the stability of the taste of fine vermicelli.

[0031] In this embodiment, see Figure 1 , 2 A dust removal structure 7 is arranged on the top of the batching barrel 2, and the dust structure 7 includes a filter cylinder 71, a dust filter bag 72, and a dust removal fan 73. The filter cylinder 71 is arranged at the bottom of the cover 20 of the batching barrel 2, and a dust filter bag 72 is sleeved on the outside of the filter cylinder 71. The cover 20 is provided with an exhaust port 201 connected with the upper end of the filter cylinder 71, and a dust removal fan 73 is arranged on the top of the cover 20 of the batching barrel 2. The air inlet of the dust removal fan 73 is connected with the exhaust port 201 through a gas pipeline. The dust material produced by weighing in the batching barrel 2 and the material produced by mixing and stirring can be provided with suction by the dust removal fan 73. After filtering by the filter cylinder 71 and the dust filter bag 72, the particulate matter in the dust is separated from the gas to prevent dust leakage and dust pollution.

[0032] In this embodiment, see Figure 1The conveying pipe 41 of the screw conveyor 4 is connected and fixed to the batching barrel 2 through the rib plate 40, and the screw conveyor 4 and the silo 3 are fixedly supported on the side wall of the batching barrel 2 through the rib plate 40.

[0033] In this embodiment, see Figure 1 , 4 The mixing mechanism 6 includes a second motor 61, a rotating blade 62, and a fixed blade 63. The second motor 61 is fixed to the bottom of the bottom plate of the dosing barrel 2. The output shaft 611 of the second motor 61 passes through the bottom plate of the dosing barrel 2 and extends to the inside of the dosing barrel 2. The outer wall of the output shaft 611 of the second motor 61 is provided with three rotating blades 62 along the circumferential direction. The rotating blade 62 can be in the shape of a right-angled triangle. The right-angled side of the rotating blade 62 is fixedly connected to the output shaft 611. The inner wall of the dosing barrel 2 is provided with three fixed blades 63 along the circumferential direction. The fixed blade 63 can be in the shape of a right-angled triangle. The right-angled side of the fixed blade 63 is fixedly connected to the inner wall of the dosing barrel 2. The rotating blade 62 is driven to rotate by the second motor 61, so as to drive the materials in the dosing barrel 2 to rotate and mix. At the same time, the upper materials are blocked by the fixed blades 63, and a mixing speed difference is formed with the lower materials, so that differential mixing can be realized and the mixing is uniform.

[0034] In this embodiment, see Figure 1 , 4 A discharge pipe 23 is provided at the discharge port 22, and a solenoid valve 24 is provided on the discharge pipe 23. The solenoid valve 24 is used to control the discharge of the discharge pipe 23. When the discharge is not smooth, the output shaft 611 of the second motor 61 can drive the rotating blade 62 to transfer the material in the batching barrel 2 to the discharge port 22 for discharge.

[0035] In this embodiment, see Figure 1 A controller 8 is provided on the side wall of the batching barrel 2. The controller 8 is a PLC controller. The first motor 56, the electronic scale 57, the second motor 61, and the solenoid valve 24 are controlled by the controller 8. By setting the formula and the amount of ingredients for the vermicelli on the controller 8, the controller can automatically control the screw conveyor 4 to transport the materials in different silos 3, add them to the electronic scale 57 for weighing, and then stir and mix them.

[0036] It can be known from the above technical scheme that during use, when a batching work is needed, the recipe and amount of vermicelli are set on the controller 8, and the screw conveyor 4 is turned on through the controller control. After the screw conveyor 4 conveys the used raw materials to the batching barrel 2 in turn, the weighing mechanism 5 is used to complete the metering work of the batching in accordance with the requirements of the recipe, and then the raw materials weighed in turn are driven by the first motor 56 to rotate the pivot shaft 55, which drives the bearing seat 54 to rotate, so that the electronic scale 57 and the hopper 51 are turned over, and the material in the hopper 51 is poured into the batching barrel 2, and the rotating blades 62 are driven to rotate by the second motor 61, which drives the material in the batching barrel 2 to rotate and mix, and the mixing mechanism 6 is used to mix all the added materials evenly. Finally, open the solenoid valve 24 of the discharge pipe 23 to get the finished product.

[0037] The utility model does not need to stop and adjust the proportion manually every time and then restart the batching process like before. It not only avoids the error problem caused by manual operation, but also greatly improves production efficiency and reduces labor costs. In addition, the program can be flexibly changed according to actual needs to perform secondary or even multiple batching operations to meet the different requirements of different customers, thereby achieving the purpose of better and higher quality products.

[0038] Those skilled in the art will readily come up with other embodiments of the present invention after considering the specification and practicing the utility model disclosed herein. The present invention is intended to cover any variation, use or adaptation of the present invention, which follows the general principles of the present invention and includes common knowledge or customary technical means in the art that are not disclosed in the present invention. The specification and examples are to be regarded as exemplary only, and the true scope of the present invention is indicated by the claims.

[0039] It should be understood that the present invention is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present invention do not constitute a limitation on the scope of protection of the present invention.

Claims

1. A fine vermicelli batching device, characterized by: The invention comprises a support (1), a dispensing barrel (2) is arranged on the support (1), a plurality of feed ports (21) are arranged on the upper side wall of the dispensing barrel (2), a discharge port (22) is arranged on the lower bottom plate, a plurality of silos (3) are arranged around the dispensing barrel (2), a discharge port (31) of each silo (3) is connected to the feed port (21) of the dispensing barrel (2) via a screw conveyor (4) for feeding, a weighing mechanism (5) is arranged inside the dispensing barrel (2), the weighing mechanism (5) comprises a hopper (51), a support plate (52), a shaft seat (53), a bearing seat (54), a pivot shaft (55), a first motor (56), and an electronic scale (57), one end of the pivot shaft (55) is located at a The dosing barrel (2) is provided with a pivot shaft (55) in the middle of the dosing barrel (2), and the other end thereof extends radially along the dosing barrel (2) to the outside of the dosing barrel (2). The pivot shaft (55) is rotatably supported by a bearing seat (54) provided on the outer wall of the dosing barrel (2). A first motor (56) for driving the pivot shaft (55) to rotate is provided on the outer wall of the dosing barrel (2). A shaft seat (53) is coaxially fixed on the pivot shaft (55) in the dosing barrel (2). A horizontal support plate (52) is provided on the shaft seat (53), an electronic scale (57) is provided on the support plate (52), a hopper (51) is provided on the electronic scale (57), and a mixing mechanism (6) is provided in the dosing barrel (2).

2. A fine vermicelli batching device according to claim 1, characterized in that: A dust removal structure (7) is arranged at the top of the batching barrel (2), and the dust structure (7) comprises a filter barrel (71), a dust removal filter bag (72), and a dust removal fan (73); the filter barrel (71) is arranged at the bottom of the cover (20) of the batching barrel (2); the dust removal filter bag (72) is sleeved on the outside of the filter barrel (71); an exhaust port (201) connected to the upper end of the filter barrel (71) is arranged on the cover (20); a dust removal fan (73) is arranged at the top of the cover (20) of the batching barrel (2); and an air inlet of the dust removal fan (73) is connected to the exhaust port (201) through a gas pipeline.

3. A fine vermicelli batching device according to claim 1, characterized in that: The conveying pipe (41) of the screw conveyor (4) is connected and fixed to the dispensing barrel (2) via a rib plate (40).

4. A fine vermicelli batching device according to claim 1, characterized in that: The mixing mechanism (6) comprises a second motor (61), rotating blades (62), and fixed blades (63); the second motor (61) is fixed to the bottom of the bottom plate of the dispensing barrel (2); the output shaft (611) of the second motor (61) passes through the bottom plate of the dispensing barrel (2) and extends into the interior of the dispensing barrel (2); a plurality of rotating blades (62) are arranged on the outer wall of the output shaft (611) of the second motor (61) along the circumferential direction; and a plurality of fixed blades (63) are arranged on the inner wall of the dispensing barrel (2) along the circumferential direction.

5. The fine vermicelli batching device according to claim 1, characterized in that: The discharge port (22) is provided with a discharge pipe (23), and the discharge pipe (23) is provided with a solenoid valve (24).

6. A fine vermicelli batching device according to claim 1, characterized in that: A controller (8) is arranged on the side wall of the dispensing barrel (2).

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