Granule manufacturing device for recycling tea excess materials

Abstract

The utility model discloses a particle manufacturing device for recycling tea excess materials, which relates to the technical field of tea particle manufacturing and comprises a crushing cylinder, an outer shaft is rotatably mounted on the crushing cylinder, an inner shaft is rotatably mounted on the inner wall of the outer shaft, a sliding block is slidably mounted on the outer shaft, and the inner shaft is rotatably mounted on the inner wall of the sliding block. A sliding plate is fixedly installed at the end, away from the inner shaft, of the sliding block, a fixing plate is slidably installed on the sliding plate, side sliding plates are fixedly installed at the two ends of the fixing plate, the side sliding plates are slidably connected with the sliding plate, and the side sliding plates are slidably connected with the outer wall of the crushing barrel. Tea particles are filtered through the fixing plate and the sliding plate for many times, the situation that large particles and small particles are mixed is avoided, and therefore the quality and taste of the tea are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tea particle production, in particular to a particle production device for recycling tea residues. Background Art

[0002] In the traditional tea processing process, a large amount of tea residue is generated. If these residues cannot be effectively utilized, it will cause a waste of resources. The tea residue is usually used to make tea granules or powder, which are used in food cooking and made into tea sachets. They can also be brewed as tea. The tea brewed with tea granules can make the tea better integrated into the tea water, making the tea flavor more mellow.

[0003] The Chinese utility model patent with announcement number: CN220657821U discloses a tea drying and grinding device for tea making. This device can pre-process and grind a large area of ​​tea through a grinding chamber, a vertical rotating shaft, a grinding fan and a filter plate, ensuring the grinding quality and grinding efficiency of the tea; through the hot fan, filter holes and guide holes, the surface of the grinding roller is ensured to be clean, thereby improving the quality of subsequent tea grinding.

[0004] The above-mentioned device grinds the tea leaves by rolling and making the tea leaves into powder products. However, the ground powder is often mixed with particles of different sizes, which makes it impossible to classify and package the tea particles according to different particle sizes when packaging the final product. For example, smaller particles that are easier to dissolve are used for tea brewing, while larger particles are used to make tea sachets or for food cooking. Utility Model Content

[0005] In view of the above technical problems, the utility model provides the following technical solutions:

[0006] A particle making device for recycling tea waste materials comprises a crushing cylinder, two brackets are arranged on the outer wall of the crushing cylinder for supporting the device, a fixing frame is fixedly installed on one side of the outer wall of the crushing cylinder, an output motor is fixedly installed on the fixing frame, a main cylinder is fixedly installed on the output shaft of the output motor, a main gear is fixedly installed on the telescopic section of the main cylinder, an outer shaft is also rotatably installed on the crushing cylinder, a sub-gear is fixedly installed on the outer wall of the outer shaft, the sub-gear is arranged outside the crushing cylinder, the sub-gear is meshed with the main gear, an inner shaft is rotatably installed on the inner wall of the outer shaft, the inner shaft is rotatably connected to the fixing frame, and the inner shaft is fixedly installed There is an offset gear, which is arranged outside the crushing barrel and can mesh with the main gear. The outer shaft is provided with an arc-shaped slide groove, which is arranged in the crushing barrel. A driving screw is arranged at a section of the inner shaft in the arc-shaped slide groove. A sliding block is also slidably installed on the outer shaft, and the sliding block is connected to the driving screw by threads. The sliding block is arranged in the arc-shaped slide groove, and a slide plate is fixedly installed at one end of the sliding block away from the inner shaft, and a fixed plate is slidably installed on the slide plate, and side slide plates are fixedly installed at both ends of the fixed plate, and the side slide plates are slidably connected to the slide plate, and the side slide plates are slidably connected to the outer wall of the crushing barrel.

[0007] Furthermore, the fixed plate is provided with a plurality of particle holes, and the slide plate is provided with a plurality of offset holes. The slide plate and the fixed plate separate the crushing barrel into two chambers. The slide plate and the crushing barrel form a finished product chamber, which occupies three-fifths of the volume of the crushing barrel. The fixed plate and the crushing barrel form a cutting chamber, which occupies two-fifths of the volume of the crushing barrel.

[0008] Furthermore, the crushing barrel is provided with a material inlet, an adjusting motor is fixedly installed on the inner wall of the material inlet, the adjusting motor is fixedly connected to the crushing barrel, an adjusting screw is fixedly installed on the output shaft of the adjusting motor, a driving module is slidably installed on the inner wall of the crushing barrel, the driving module is connected to the adjusting screw through threads, a plurality of cutting shafts are provided on the output shaft of the driving module, and a plurality of cutting teeth are spirally installed on the cutting shaft.

[0009] Furthermore, a plurality of cutting blades are provided at one end of the cutting teeth away from the cutting shaft for crushing work. The cutting shaft and the cutting teeth are at the material inlet in the initial state. A material outlet is also provided on the crushing barrel, and the material outlet is arranged at a position opposite to the material inlet. An outlet baffle is also rotatably installed outside the crushing barrel, and the outlet baffle is arranged at the position of the material outlet.

[0010] Compared with the prior art, the present invention has the following advantages: (1) the device can control the size of tea particles by staggering the particle holes and the staggered holes, and can filter the tea particles through the fixed plate and the slide plate for multiple times by reversing the fixed plate and the slide plate, thereby avoiding the mixing of large and small particles, thereby improving the quality and taste of the tea; (2) the device can screen the tea leaves during the circulation in the device by reversing the cutting chamber and the finished product chamber, and then cooperating with the fixed plate and the slide plate, so that the device can classify and screen particles of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0012] Figure 2 It is a schematic diagram of the cross-section structure of the crushing cylinder and the outer shaft of the utility model.

[0013] Figure 3 It is a schematic diagram of the cross-section structure of the crushing cylinder, slide plate, fixed plate and side slide plate of the utility model.

[0014] Figure 4 This is a schematic diagram of the cutting tooth structure of the utility model.

[0015] 101, crushing barrel; 102, fixed frame; 103, output motor; 104, main cylinder; 105, main gear; 106, offset gear; 107, sub-gear; 201, outer shaft; 202, inner shaft; 203, sliding block; 204, slide plate; 205, fixed plate; 206, side slide plate; 207, outlet baffle; 301, cutting shaft; 302, adjusting motor; 303, adjusting screw rod; 304, driving module; 305, cutting teeth. DETAILED DESCRIPTION

[0016] like Figure 1 and Figure 2As shown, a particle making device for recycling tea waste material comprises a crushing cylinder 101, on the outer wall of the crushing cylinder 101 are arranged two brackets for supporting the device, a fixed frame 102 is fixedly installed on one side of the outer wall of the crushing cylinder 101, an output motor 103 is fixedly installed on the fixed frame 102, a main cylinder 104 is fixedly installed on the output shaft of the output motor 103, a main gear 105 is fixedly installed on the telescopic section of the main cylinder 104, an outer shaft 201 is also rotatably installed on the crushing cylinder 101, and a sub-gear 107 is fixedly installed on the outer wall of the outer shaft 201 The secondary gear 107 is arranged outside the crushing barrel 101, and the secondary gear 107 is meshed with the main gear 105. An inner shaft 202 is rotatably installed on the inner wall of the outer shaft 201, and the inner shaft 202 is rotatably connected to the fixed frame 102. An offset gear 106 is fixedly installed on the inner shaft 202, and the offset gear 106 is arranged outside the crushing barrel 101. The offset gear 106 can be meshed with the main gear 105. After starting the main cylinder 104, the main gear 105 can be disengaged from the secondary gear 107, and then the main gear 105 is meshed with the offset gear 106.

[0017] like Figure 2 and Figure 3As shown, the outer shaft 201 is provided with an arc-shaped slide groove, and the arc-shaped slide groove is arranged in the crushing barrel 101. A driving screw is arranged at a section of the inner shaft 202 in the arc-shaped slide groove. A sliding block 203 is also slidably installed on the outer shaft 201. The sliding block 203 is connected to the driving screw by a thread. The sliding block 203 is arranged in the arc-shaped slide groove. A slide plate 204 is fixedly installed at one end of the sliding block 203 away from the inner shaft 202. A fixed plate 205 is slidably installed on the slide plate 204. Side slide plates 206 are fixedly installed at both ends of the fixed plate 205. The side slide plates 206 are slidably connected to the slide plate 204. The side slide plates 206 are slidably connected to the outer wall of the crushing barrel 101. When the outer shaft 201 rotates, the sliding block 203, the slide plate 204, the fixed plate 205, and the side slide plates 206 can rotate around the axis of the outer shaft 201. At this time, the side slide plates 206 will be close to the inner wall of the crushing barrel 101 The inner shaft 202 rotates to drive the sliding block 203 to slide in the arc-shaped sliding groove of the outer shaft 201 through the driving screw, and the sliding block 203 slides to allow the slide plate 204 to slide on the fixed plate 205 and the side slide plate 206. The fixed plate 205 is provided with a plurality of particle holes, and the slide plate 204 is provided with a plurality of offset holes. The slide plate 204 and the fixed plate 205 separate the crushing barrel 101 into two chambers. The slide plate 204 and the crushing barrel 101 form a finished product chamber, which occupies three-fifths of the inner volume of the crushing barrel 101. The fixed plate 205 and the crushing barrel 101 form a cutting chamber, which occupies two-fifths of the inner volume of the crushing barrel 101. After the slide plate 204 slides relative to the fixed plate 205, the particle holes and the offset holes are offset, so that the particles need to become smaller to pass through the slide plate 204 and the fixed plate 205, so that the coarseness of the particles can be controlled.

[0018] like Figure 2 to Figure 3As shown, the crushing barrel 101 is provided with a material inlet, an adjusting motor 302 is fixedly installed on the inner wall of the material inlet, the adjusting motor 302 is fixedly connected to the crushing barrel 101, an adjusting screw 303 is fixedly installed on the output shaft of the adjusting motor 302, a driving module 304 is slidably installed on the inner wall of the crushing barrel 101, the driving module 304 is connected to the adjusting screw 303 by threads, a plurality of cutting shafts 301 are arranged on the output shaft of the driving module 304, a plurality of cutting teeth 305 are spirally installed on the cutting shaft 301, a plurality of cutting blades are arranged at one end of the cutting teeth 305 away from the cutting shaft 301 for crushing, and the cutting shaft 301 and the cutting teeth 305 are in a material inlet state in the initial state. At the opening, the crushing cylinder 101 is also provided with a material outlet, and the material outlet is arranged at a position opposite to the material inlet. An outlet baffle 207 is also rotatably installed on the outside of the crushing cylinder 101, and the outlet baffle 207 is arranged at the position of the material outlet. In the initial state, the outlet baffle 207 completely blocks the material outlet. When the device is working, the driving module 304 is started, and the driving module 304 drives the cutting shaft 301 to rotate, so that the cutting shaft 301 cuts the material entering from the material opening. At the same time, the adjusting motor 302 can also be started, and the adjusting motor 302 drives the driving module 304 and the cutting shaft 301 to move towards the fixed plate 205, so that the cutting shaft 301 can cut the material that has not passed through the fixed plate 205 and the slide plate 204.

[0019] Working principle: When the device is in use, dried tea leaves are input into the device from the material entrance, and the driving module 304 is started to drive the cutting shaft 301 to rotate, so that the multiple cutting blades on the cutting teeth 305 can crush the tea leaves, and the tea leaves particles will fall on the fixed plate 205. At this time, the output motor 103 can be started to drive the sliding block 203 and the fixed plate 205 to swing back and forth in the crushing cylinder 101 through the main gear 105 and the sub-gear 107, but the swing angle cannot exceed thirty degrees. The purpose of the swing is to allow the material in the cutting chamber that falls on the fixed plate 205 to move, so as to prevent the accumulation of tea leaves on the fixed plate 205 and thereby block the particle holes and the dislocation holes. After the tea leaves pass through the particle holes and the dislocation holes, they can fall into the finished product chamber in the crushing cylinder 101 for storage. When the tea leaves in the finished product chamber need to be taken out, the outlet baffle 207 can be opened to allow the tea leaves to fall out of the device from the material outlet.

[0020] When smaller tea particles are needed, the main cylinder 104 can be started to engage the main gear 105 with the offset gear 106, and then the output motor 103 drives the inner shaft 202 to rotate through the main gear 105 and the main gear 106, and drives the sliding block 203 and the slide plate 204 to move through the driving screw on the inner shaft 202. The purpose is to offset the particle hole and the offset hole, so that only smaller tea particles can pass through the slide plate 204 and the fixed plate 205.

[0021] When the device needs to continuously reduce the size of the tea particles, that is, to reduce the size of the tea particles step by step, the output motor 103 can drive the slide plate 204 and the fixed plate 205 to rotate around the axis of the outer shaft 201 on the inner wall of the crushing cylinder 101 through the main gear 105 and the sub-gear 107, and the fixed plate 205 rotates 180 degrees around the axis of the outer shaft 201, so that the cutting chamber and the finished product chamber can be reversed, and the cutting chamber is placed below the finished product chamber. At this time, the tea particles can return to the cutting chamber through the particle holes and the dislocation holes, and then the slide plate 204 is moved relative to the fixed plate 205 to further dislocate the particle holes and the dislocation holes, thereby reducing the tea leaves passing through the slide plate 204 and the fixed plate 205. Particles, then the fixed plate 205 and the slide plate 204 are rotated 180 degrees to allow the cutting chamber to be placed below the material inlet, and then the tea particles of corresponding particle sizes can be screened out for storage. Such classified storage can avoid the mixing of large particles and small particles, thereby improving the quality and taste of the tea. At the same time, tea particles of the same diameter can also be obtained through this device, that is, the tea particles are broken by the cutting blades on the cutting shaft 301 and the cutting teeth 305. In this way, by gradually reducing the diameter of the tea particles, the tea can be used more effectively, waste can be reduced, and the utilization rate of the tea can be improved. In addition, gradually reducing the diameter of the tea particles can ensure that the particle size is more uniform, thereby improving the quality of the tea.

Claims

1. A device for making particles for recycling tea waste, comprising a crushing cylinder (101), wherein two brackets are arranged on the outer wall of the crushing cylinder (101) to support the device, characterized in that: A fixing frame (102) is fixedly mounted on one side of the outer wall of the crushing barrel (101), an output motor (103) is fixedly mounted on the fixing frame (102), a main cylinder (104) is fixedly mounted on the output shaft of the output motor (103), a main gear (105) is fixedly mounted on the telescopic section of the main cylinder (104), an outer shaft (201) is also rotatably mounted on the crushing barrel (101), a sub-gear (107) is fixedly mounted on the outer wall of the outer shaft (201), the sub-gear (107) is arranged outside the crushing barrel (101), the sub-gear (107) is meshed with the main gear (105), an inner shaft (202) is rotatably mounted on the inner wall of the outer shaft (201), the inner shaft (202) is rotatably connected to the fixing frame (102), an offset gear (106) is fixedly mounted on the inner shaft (202), the offset gear (106) is arranged on the crushing barrel (101), the offset gear (106) can mesh with the main gear (105), the outer shaft (201) is provided with an arc-shaped slide groove, the arc-shaped slide groove is arranged in the crushing barrel (101), a section of the inner shaft (202) in the arc-shaped slide groove is provided with a driving screw, the outer shaft (201) is also slidably mounted with a sliding block (203), the sliding block (203) is connected to the driving screw by a thread, the sliding block (203) is arranged in the arc-shaped slide groove, a slide plate (204) is fixedly mounted on one end of the sliding block (203) away from the inner shaft (202), a fixed plate (205) is slidably mounted on the slide plate (204), side slide plates (206) are fixedly mounted at both ends of the fixed plate (205), the side slide plates (206) are slidably connected to the slide plates (204), and the side slide plates (206) are slidably connected to the outer wall of the crushing barrel (101).

2. The device for making particles for recycling tea residue according to claim 1, characterized in that: The fixed plate (205) is provided with a plurality of particle holes, and the slide plate (204) is provided with a plurality of offset holes. The slide plate (204) and the fixed plate (205) separate the crushing barrel (101) into two chambers. The slide plate (204) and the crushing barrel (101) form a finished product chamber, which occupies three fifths of the inner volume of the crushing barrel (101); and the fixed plate (205) and the crushing barrel (101) form a cutting chamber, which occupies two fifths of the inner volume of the crushing barrel (101).

3. The device for making particles for recycling tea residue according to claim 1, characterized in that: The crushing barrel (101) is provided with a material inlet, an adjusting motor (302) is fixedly mounted on the inner wall of the material inlet, the adjusting motor (302) is fixedly connected to the crushing barrel (101), an adjusting screw (303) is fixedly mounted on the output shaft of the adjusting motor (302), a driving module (304) is slidably mounted on the inner wall of the crushing barrel (101), the driving module (304) is connected to the adjusting screw (303) via a thread, a plurality of cutting shafts (301) are arranged on the output shaft of the driving module (304), and a plurality of cutting teeth (305) are spirally mounted on the cutting shaft (301).

4. The device for making particles for recycling tea residue according to claim 3, characterized in that: A plurality of cutting blades are arranged at one end of the cutting tooth (305) away from the cutting shaft (301) for crushing. The cutting shaft (301) and the cutting tooth (305) are located at the material inlet in an initial state. A material outlet is also arranged on the crushing cylinder (101), and the material outlet is arranged at a position opposite to the material inlet. An outlet baffle (207) is also rotatably mounted outside the crushing cylinder (101), and the outlet baffle (207) is arranged at the position of the material outlet.

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