Air conditioner air outlet panel paint spraying device

By designing an automated air conditioner air outlet panel painting device, automatic loading and unloading is achieved using an annular conveyor line and a robot, and continuous spraying is achieved through the spraying mechanism and the up-spraying assembly, the problem of inefficient production efficiency in the prior art is solved and the production efficiency is improved.

CN222855730UActive Publication Date: 2025-05-13JIANGSU WEIZEQI LOCOMOTIVE PARTS MFG CO LTD
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Patent Information

Application Number
CN202421168135.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-05-13
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing automotive air conditioner air outlet panel paint device requires manual loading and unloading, and can only load a single piece at a time, resulting in low production efficiency.

Method used

An air conditioner air outlet panel painting device is designed, using an annular conveyor line and a mobile platform, equipped with a loading and unloading robot, to achieve automatic loading and unloading, and continuous spraying is achieved through a spraying mechanism and an updating component.

Benefits of technology

It realizes automated production without manual operation, improves production efficiency, and can continuously spray greatly improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air conditioner air outlet panel paint spraying device, and particularly relates to the technical field of spraying devices, the air conditioner air outlet panel paint spraying device comprises an annular conveying line, a plurality of moving platforms are arranged on the annular conveying line, each moving platform is provided with a bearing mechanism, a spraying mechanism is erected on one section of the annular conveying line, and the spraying mechanism is arranged on the other section of the annular conveying line. A feeding mechanical arm and a discharging mechanical arm are further arranged beside the annular conveying line. Automatic feeding operation is achieved through the feeding mechanical arm, then the annular conveying line drives the bearing mechanism to move, workpieces on the bearing mechanism can sequentially enter the spraying mechanism to be sprayed, after spraying is finished, the annular conveying line continues to drive finished products to move to the discharging mechanical arm, and automatic discharging is conducted through the discharging mechanical arm. Manual operation is not needed in the whole process, continuous spraying work is achieved through full-automatic design, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying devices, in particular to a paint spraying device for an air outlet panel of an air conditioner. Background Art

[0002] Automobile air conditioners are used to adjust and control the temperature, humidity, air cleanliness and air flow in the car compartment to the best state, provide passengers with a comfortable riding environment and reduce travel fatigue; create good working conditions for drivers, and are ventilation devices that play an important role in ensuring safe driving. In order to adjust the wind direction and air volume of automobile air conditioners, air conditioner outlet panels are required. When processing automobile air conditioner outlet panels, coating devices are required to paint the automobile air conditioner outlet panels.

[0003] The existing publication number CN115475715A discloses a coating device and coating method for an automobile air-conditioning outlet panel, the device comprises a fixed frame, the bottom of the fixed frame is fixedly connected to a supporting frame, the bottom of the inner cavity of the fixed frame is fixedly connected to a placing net frame, the placing net frame is fixedly connected to a placing table and a placing box in sequence along the front-to-back direction, the placing table is placed with an air-conditioning outlet panel body, both sides of the top of the fixed frame are fixedly connected to a first electric slide rail slide seat, the first electric slide rail slide seat is provided with a pillar, the top of the pillar is fixedly connected to a second electric slide rail slide seat, the front of the second electric slide rail slide seat is provided with a moving seat, the placing net frame is provided with an auxiliary limiting mechanism used in conjunction with the air-conditioning outlet panel body, and by providing the auxiliary limiting mechanism, it is convenient to fully coat the air-conditioning outlet panel body, and avoid tilting of the partition on the air-conditioning outlet panel body, which is prone to coating dead corners.

[0004] However, the above-mentioned prior art still has the following technical defects: not only does it require manual operation to load and unload materials, but also each time the materials can only be loaded one by one, so only after a single spraying is completed, the next one can be loaded and unloaded again, resulting in low production efficiency. Summary of the invention

[0005] The purpose of the utility model is to provide a painting device for an air-conditioning outlet panel to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a painting device for an air-conditioning outlet panel, comprising a ring conveyor line, on which a plurality of mobile platforms are arranged, each of which is equipped with a bearing mechanism, a spraying mechanism is set up on one section of the ring conveyor line, and a loading robot and a unloading robot are also provided next to the ring conveyor line.

[0007] Preferably, the supporting mechanism comprises a placement screen plate, the placement screen plate is mounted on the mobile platform, and the placement screen plate is provided with a plurality of groups of detachable limiting grooves.

[0008] Preferably, the spraying mechanism comprises a frame, the frame is installed on one section of the circular conveyor line, a first spray gun is installed on the inner walls on both sides of the frame, and an upper spraying assembly is installed on the top of the inner wall of the frame.

[0009] Preferably, the upper spraying assembly includes an electric screw, which is vertically installed on the top of the inner wall of the frame, and a bracket is installed on the mover of the electric screw, and a plurality of second spray guns are installed on the bracket.

[0010] Preferably, a loading workpiece table is provided next to the loading robot, and a unloading workpiece table is provided next to the unloading robot.

[0011] Compared with the prior art, the beneficial effects of the utility model are: the utility model has a simple structure and a novel design, and utilizes a loading robot to realize automated loading operations, and then a ring conveyor line drives the carrying mechanism to move, so that the workpieces on the carrying mechanism can enter the spraying mechanism in turn for spraying, and after the spraying is completed, the ring conveyor line continues to drive the finished product to move to the unloading robot, and the unloading robot automatically unloads the material, and the entire process does not require manual operation, and continuous spraying is realized by the fully automated design, which greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a top view schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the structure of the annular conveyor line of the utility model from top view;

[0014] Figure 3 It is a top view schematic diagram of the supporting mechanism of the utility model on which the air-conditioning outlet panel is placed;

[0015] Figure 4 It is a side view schematic diagram of the spraying mechanism of the utility model;

[0016] Figure 5 It is a schematic top view of the structure of the bracket of the utility model. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-5 The utility model provides a technical solution: an air-conditioning outlet panel painting device, comprising a ring conveyor line 1, on which a plurality of mobile platforms 11 are arranged.

[0019] A supporting mechanism 2 is installed on each mobile platform 11 for placing the air outlet panel of the air conditioner.

[0020] A spraying mechanism 3 is set up on one section of the circular conveyor line 11 to spray paint on the air outlet panels of the air conditioner passing by.

[0021] In addition, the circular conveyor line 1 is also equipped with a loading robot 4 and a unloading robot 5.

[0022] The loading robot 4 is used to grab the air-conditioning outlet panel from the loading workpiece platform 41 arranged next to it, and place it on the supporting mechanism 2.

[0023] The unloading robot 5 is used to grab the processed air-conditioning outlet panel from the supporting mechanism 2 and send it to the unloading workpiece table 51 arranged next to it.

[0024] In this embodiment, the supporting mechanism 2 includes a placement mesh plate 21, which is installed on the mobile platform 11, and a plurality of sets of detachable limit grooves 22 are set on the placement mesh plate 21. The loading robot aligns the grille plate on the air-conditioning outlet panel with the limit grooves 22, and then moves down to place the air-conditioning outlet panel. At this time, the two ends of the bottom edge of the grille plate will be placed in the limit grooves 22. The grille plate is fixed by using the limit grooves 22 to prevent the grille plate from rotating to the left or right during the spraying process, thereby affecting the overall coating effect of the air-conditioning outlet panel.

[0025] In this embodiment, the spraying mechanism 3 includes a frame 31, and the frame 31 is installed on one section of the ring conveyor line 1.

[0026] First paint spray guns 32 are installed on the inner walls of both sides of the frame 31, and there should be no less than one first paint spray gun 32 installed on each side.

[0027] When a plurality of first spray guns 32 are provided, in order to ensure comprehensive spraying, the spacing between each first spray gun 32 can also be reduced;

[0028] Then, an upper spraying assembly 33 is installed on the top of the inner wall of the frame 1, and the upper spraying assembly can slide back and forth, thereby increasing the spraying area and ensuring the comprehensiveness of the spraying;

[0029] Among them, the main structure of the upper spraying assembly 33 is to use an electric screw 331 to drive multiple second spray guns 333 to move back and forth to achieve comprehensive spraying. The specific installation structure is as follows: the electric screw 331 is vertically installed on the top of the inner wall of the frame 31, and then multiple second spray guns 333 are connected and installed on the mover of the electric screw 331 through the bracket 332. The number of the second spray guns should be no less than two.

[0030] To sum up, the utility model first uses a loading robot to realize automated loading operation, and then uses a circular conveyor line to drive the carrying mechanism to move, so that the workpieces on the carrying mechanism can enter the spraying mechanism in turn for spraying. After the spraying is completed, the circular conveyor line continues to drive the finished product to move to the unloading robot, and finally the unloading robot automatically unloads the material. The automated operation is convenient and fast, and the production efficiency is greatly improved.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An air conditioner outlet panel painting device, comprising a ring conveyor line (1), characterized in that: The circular conveyor line (1) is provided with a plurality of mobile platforms (11), each of the mobile platforms (11) is provided with a bearing mechanism (2), a spraying mechanism (3) is mounted on one section of the circular conveyor line (1), and a loading robot (4) and a unloading robot (5) are also provided beside the circular conveyor line (1); The spraying mechanism (3) comprises a frame (31), the frame (31) being mounted on one section of the ring conveyor line (1), a first spray gun (32) being mounted on the inner walls on both sides of the frame (31), an upper spray assembly (33) being mounted on the top of the inner wall of the frame (31), and the upper spray assembly (33) being able to slide back and forth in the frame (31).

2. The air conditioner outlet panel painting device according to claim 1, characterized in that: The bearing mechanism (2) comprises a placement screen plate (21), the placement screen plate (21) being mounted on the mobile platform (11), and the placement screen plate (21) being provided with a plurality of groups of detachable limiting grooves (22).

3. The air conditioner outlet panel painting device according to claim 2, characterized in that: The upper spraying assembly (33) comprises an electric screw (331), the electric screw (331) being vertically mounted on the top of the inner wall of the frame (31), a bracket (332) being mounted on a mover of the electric screw (331), and a plurality of second spray guns (333) being mounted on the bracket (332).

4. The air conditioner outlet panel painting device according to claim 3, characterized in that: A loading workpiece platform (41) is provided next to the loading robot (4), and a unloading workpiece platform (51) is provided next to the unloading robot (5).

Citation Information

Patent Citations

  • Automobile air conditioner air outlet panel coating device and coating method

    CN115475715A