Progressive die for left piece and right piece

By designing a cooling mechanism for the continuous mold of left and right parts, and using components such as heat exchange tubes and high-speed airflow introduction tubes, the problem of instability in stamped parts caused by the rise in mold temperature is solved, and the quality and accuracy of stamped parts are guaranteed.

CN222856503UActive Publication Date: 2025-05-13GUANGZHOU XIONGZHI METAL PROD CO LTD
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Patent Information

Application Number
CN202421804089.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-13
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

During the stamping process, the increase in mold temperature may cause the stamping parts to be unstable in size, affecting the quality and accuracy of the processed parts.

Method used

A left and right continuous mold is designed, including a mounting frame, an upper module, a lower module and a cooling mechanism. The cooling mechanism includes a lower mold cooling component and an upper mold cooling component. The temperature of the mold is reduced through components such as heat exchange tubes and high-speed airflow inlet tubes.

Benefits of technology

Effectively control the mold temperature, ensure the quality and accuracy of stamping parts, and improve the yield of dishwasher hinges for continuous mold processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dies, in particular to a left and right piece continuous die which comprises an installation frame, an upper die block is fixedly connected to the upper end of the installation frame, and a lower die block is arranged at the lower end of the upper die block. The cooling mechanism is arranged on the surface of the mounting frame, and the surface of the cooling mechanism extends into the lower module; the cooling mechanism comprises a lower die cooling assembly mounted on the surface of the mounting frame, the lower die cooling assembly extends into the lower die block, and an upper die cooling assembly is arranged on the inner side of the lower die cooling assembly; according to the continuous die for the left part and the right part, cooling operation is conducted in the continuous machining process of plates, the lower die block is cooled through the lower die cooling assembly, the good cooling effect of the lower die cooling assembly can be kept in cooperation with the upper die cooling assembly, the die temperature can be controlled, and the quality and precision of stamping parts are guaranteed; and therefore, the yield of continuous die processing is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a left-right continuous mold. Background Art

[0002] A progressive die, also known as a step-by-step die, is a cold stamping die that uses a strip of raw material to complete multiple stamping processes simultaneously on a die using several different stations in one stamping stroke of the press. The design of this die allows the material strip to move forward at a fixed step distance each time the stamping is completed until the entire product is completed;

[0003] In the production process of dishwasher hinges, the application of continuous molds is an efficient and stable production method. Raw materials in strip form, such as stainless steel strips, are prepared. Cutting, bending, punching and other stamping processes are carried out in sequence at multiple stations of the continuous mold to gradually process the raw materials into various parts of the dishwasher hinge. After each stamping is completed, the material strip moves according to the set distance for the next round of stamping.

[0004] After searching the prior art for "high-precision continuous mold", the announcement number is "CN211464509U". This device avoids shape deviation caused by sliding and ensures the processing quality of parts. However, during the stamping process, the temperature of the mold will increase due to contact with the material. Excessive mold temperature may cause unstable size of the stamped parts and affect the quality and precision of the processed parts.

[0005] Therefore, a left-right continuous die is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a left-right continuous die in order to solve the above-mentioned problem, thereby improving the problem that the temperature of the die will increase due to contact with the material. Too high a die temperature may cause the size of the stamped parts to be unstable, affecting the quality and precision of the processed parts.

[0007] The utility model achieves the above-mentioned purpose through the following technical scheme: a left-right continuous mold, comprising: a mounting frame, the upper end of the mounting frame is fixedly connected with an upper module, and the lower end of the upper module is provided with a lower module; a cooling mechanism, the cooling mechanism is arranged on the surface of the mounting frame, and the surface of the cooling mechanism extends to the interior of the lower module; wherein, the cooling mechanism comprises a lower mold cooling assembly mounted on the surface of the mounting frame, the lower mold cooling assembly extends to the interior of the lower module, an upper mold cooling assembly is arranged on the inner side of the lower mold cooling assembly, the surface of the upper mold cooling assembly extends to the end of the upper module, and the surface of the upper mold cooling assembly is connected to a high-speed airflow introduction pipe.

[0008] Preferably, the upper mold cooling assembly includes a water tank fixedly connected to the inner top wall of the mounting frame, the inner bottom wall of the water tank is fixedly connected to a water pump, the upper end of the water pump is connected to a water flow conduit, the other end of the water flow conduit is connected to a first side equalizing pipe, the surface of the first side equalizing pipe is fixedly connected to a plurality of heat exchange tubes, wherein the heat exchange tubes form a "J" shape inside the lower module, so that the end face of the lower module in contact with the workpiece forms a better heat dissipation effect.

[0009] Preferably, the upper mold cooling assembly includes a vortex tube fixedly connected to the surface of the mounting frame, the air inlet of the vortex tube is connected to the end of the high-speed airflow inlet pipe, the cold air end of the vortex tube is connected to an airflow duct, the other end of the airflow duct passes through the interior of the water tank and is connected to a vertical meandering cooling tube, the other end of the vertical meandering cooling tube is connected to a horizontal meandering cooling tube, wherein the vertical meandering cooling tube occupies more internal space of the water tank, and the water tank is arranged inwardly of the vertical meandering cooling tube, so that the liquid temperature can be lower, and the horizontal meandering cooling tube is arranged close to the reflux end, and the horizontal meandering cooling tube is arranged close to the horizontal plane to assist in cooling.

[0010] Preferably, the other end of the heat exchange tube is connected to a second side equalizing tube, the lower end of the second side equalizing tube is connected to a return pipe, and the other end of the return pipe penetrates into the interior of the water tank to form a return reuse effect.

[0011] Preferably, the other end of the horizontal meandering cooling pipe passes through the water outlet bin and is connected to a flow equalizing pipe, and a plurality of ejection pipes are fixedly connected to the upper end of the flow equalizing pipe. The flow equalizing pipe and the ejection pipe eject the low-temperature gas to the outside. When the upper module is lifted to the highest point, the low-temperature gas blown out by the ejection pipe assists in cooling.

[0012] Preferably, the hot gas end of the vortex tube is connected to a heat pipe, the other end of the heat pipe is connected to a heat bin, and the heat bin is installed at the upper end of the mounting frame. The hot gas end of the vortex tube is introduced into the heat bin through the heat pipe, and the metal plate is auxiliary preheated by the heat bin, so that the plate will not undergo large deformation during processing.

[0013] Preferably, the heat exchange tube is located inside the lower module in an "X" shape, which can increase the contact area with the lower module and improve the heat exchange efficiency.

[0014] The beneficial effects of the utility model are:

[0015] 1. The above-mentioned left-right continuous die performs a cooling operation during the continuous processing of the plate. The device cools the lower die block through the lower die cooling component, and cooperates with the upper die cooling component to maintain the good cooling effect of the lower die cooling component, thereby achieving the goal of controlling the die temperature, ensuring the quality and precision of the stamping parts, and thus ensuring the yield rate of dishwasher hinges processed by the continuous die.

[0016] 2. By setting up the upper die cooling component, the liquid inside the lower die cooling component can be cooled down under the action of the upper die cooling component. At the same time, when the low-temperature gas is discharged, the lower end of the upper die block is assisted to cool down, thereby ensuring the quality and precision of the stamping parts, and further ensuring the yield rate of dishwasher hinges processed by continuous die. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the cooling mechanism structure of the utility model;

[0019] Figure 3 This is a cross-sectional view of the lower mold cooling component structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the connection between the heat pipe and the heat chamber of the utility model;

[0021] Figure 5 It is a schematic diagram of the local structure of the upper mold cooling component of the utility model.

[0022] In the figure: 1, mounting frame; 2, upper module; 21, lower module; 3, cooling mechanism; 31, high-speed airflow inlet pipe; 32, upper mold cooling assembly; 321, vortex tube; 322, airflow duct; 323, vertical zigzag cooling pipe; 324, horizontal zigzag cooling pipe; 325, equalizing pipe; 326, ejection pipe; 327, heat pipe; 328, hot bin; 33, lower mold cooling assembly; 331, water bin; 332, water pump; 333, water flow duct; 334, first side equalizing pipe; 335, heat exchange pipe; 336, second side equalizing pipe; 337, reflux pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] When implementing: Figure 1-5As shown, a left-right continuous mold comprises: a mounting frame 1, an upper module 2 is fixedly connected to the upper end of the mounting frame 1, and a lower module 21 is arranged at the lower end of the upper module 2; a cooling mechanism 3, the cooling mechanism 3 is arranged on the surface of the mounting frame 1, and the surface of the cooling mechanism 3 extends to the interior of the lower module 21; wherein the cooling mechanism 3 comprises a lower mold cooling assembly 33 mounted on the surface of the mounting frame 1, the lower mold cooling assembly 33 extends to the interior of the lower module 21, an upper mold cooling assembly 32 is arranged on the inner side of the lower mold cooling assembly 33, the surface of the upper mold cooling assembly 32 extends to the end of the upper module 2, and the surface of the upper mold cooling assembly 32 is connected to a high-speed airflow introduction pipe 31;

[0025] like Figure 1-Figure 4 As shown, the upper mold cooling component 32 includes a water tank 331 fixedly connected to the inner top wall of the mounting frame 1, the inner bottom wall of the water tank 331 is fixedly connected to a water pump 332, the upper end of the water pump 332 is connected to a water flow conduit 333, the other end of the water flow conduit 333 is connected to a first side equalizing pipe 334, a plurality of heat exchange pipes 335 are fixedly connected to the surface of the first side equalizing pipe 334, the other end of the heat exchange pipe 335 is connected to a second side equalizing pipe 336, the lower end of the second side equalizing pipe 336 is connected to a return pipe 337, the other end of the return pipe 337 passes through the interior of the water tank 331, and the heat exchange pipe 335 is located inside the lower module 21 in a "J" shape;

[0026] When the device is in use, the water tank 331 can store cooling liquid inside, and the low-temperature liquid can be introduced into the first side equalizing pipe 334 through the water flow conduit 333 under the action of the water pump 332. The liquid can be evenly guided to multiple heat exchange tubes 335 through the first side equalizing pipe 334, wherein the heat exchange tubes 335 form a "J" shape inside the lower module 21, so that the end surface of the lower module 21 in contact with the workpiece forms a relatively good heat dissipation effect. After the heat exchange tubes 335 and the lower module 21 complete the heat exchange, the heat is gathered through the second side equalizing pipe 336, and returned to the water tank 331 through the reflux pipe 337 for reuse;

[0027] like Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, the upper mold cooling component 32 includes a vortex tube 321 fixedly connected to the surface of the mounting frame 1, the air inlet of the vortex tube 321 is connected to the end of the high-speed airflow introduction pipe 31, the cold air end of the vortex tube 321 is connected to an airflow duct 322, the other end of the airflow duct 322 penetrates into the interior of the water tank 331 and is connected to a vertical meander cooling pipe 323, the other end of the vertical meander cooling pipe 323 is connected to a horizontal meander cooling pipe 324, the other end of the horizontal meander cooling pipe 324 penetrates the water outlet tank 331 and is connected to a flow equalizing pipe 325, the upper end of the flow equalizing pipe 325 is fixedly connected to a plurality of ejection pipes 326, the hot air end of the vortex tube 321 is connected to a heat pipe 327, the other end of the heat pipe 327 is connected to a heat bin 328, and the heat bin 328 is installed at the upper end of the mounting frame 1;

[0028] The high-speed airflow is introduced into the interior of the vortex tube 321 through the high-speed airflow introduction pipe 31, wherein the vortex tube 321 can introduce the low-temperature gas into the interior of the airflow duct 322, and the liquid in the water tank 331 is assisted in cooling through the vertical circular cooling pipe 323 and the horizontal circular cooling pipe 324, and then the low-temperature gas is ejected to the outside through the flow equalizing pipe 325 and the ejection pipe 326. When the upper module 2 is lifted to the highest point, it is assisted in cooling by the low-temperature gas blown out by the ejection pipe 326. At the same time, the hot air end of the vortex tube 321 is introduced into the hot bin 328 through the heat pipe 327, and the metal plate is assisted in preheating by the hot bin 328, so that the plate will not undergo large deformation during the processing, thereby ensuring the yield rate of dishwasher hinges processed by continuous molds.

[0029] When the utility model is in use, the high-speed airflow is introduced into the vortex tube 321 through the high-speed airflow introduction pipe 31, the vortex tube 321 introduces the low-temperature gas into the airflow conduit 322, and the liquid inside the water tank 331 is cooled by the vertical circular cooling pipe 323 and the horizontal circular cooling pipe 324. When the upper module 2 is lifted to the highest point, it is cooled by the low-temperature gas blown out by the ejection pipe 326, and the hot gas end of the vortex tube 321 is introduced into the heat bin 328 through the heat conduit 327, and the metal plate is assisted preheated by the heat bin 328. The water pump 332 introduces the low-temperature liquid in the water bin 331 into the first side equalizing pipe 334 through the water flow conduit 333. The first side equalizing pipe 334 evenly guides the liquid to multiple heat exchange tubes 335. After the heat exchange between the heat exchange tubes 335 and the lower module 21 is completed, the liquid is gathered in the second side equalizing pipe 336 and returned to the water bin 331 through the reflux pipe 337.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A left and right continuous mold, characterized in that: include: A mounting frame (1), wherein an upper module (2) is fixedly connected to the upper end of the mounting frame (1), and a lower module (21) is arranged at the lower end of the upper module (2); A cooling mechanism (3), the cooling mechanism (3) being arranged on a surface of the mounting frame (1), and the surface of the cooling mechanism (3) extending to the interior of the lower module (21); The cooling mechanism (3) comprises a lower mold cooling assembly (33) mounted on the surface of the mounting frame (1), the lower mold cooling assembly (33) extending to the interior of the lower module (21), an upper mold cooling assembly (32) being arranged on the inner side of the lower mold cooling assembly (33), the surface of the upper mold cooling assembly (32) extending to the end of the upper module (2), and the surface of the upper mold cooling assembly (32) being connected to a high-speed airflow inlet pipe (31).

2. A left and right continuous mold according to claim 1, characterized in that: The upper mold cooling component (32) comprises a water tank (331) fixedly connected to the inner top wall of the mounting frame (1); the inner bottom wall of the water tank (331) is fixedly connected to a water pump (332); the upper end of the water pump (332) is connected to a water flow conduit (333); the other end of the water flow conduit (333) is connected to a first side equalizing tube (334); and a plurality of heat exchange tubes (335) are fixedly connected to the surface of the first side equalizing tube (334).

3. A left and right continuous mold according to claim 2, characterized in that: The upper mold cooling assembly (32) comprises a vortex tube (321) fixedly connected to the surface of the mounting frame (1); the air inlet of the vortex tube (321) is connected to the end of the high-speed airflow introduction pipe (31); the cold air end of the vortex tube (321) is connected to an airflow duct (322); the other end of the airflow duct (322) passes through the interior of the water tank (331) and is connected to a vertical meandering cooling pipe (323); the other end of the vertical meandering cooling pipe (323) is connected to a horizontal meandering cooling pipe (324).

4. A left and right continuous mold according to claim 2, characterized in that: The other end of the heat exchange tube (335) is connected to the second side balancing tube (336), the lower end of the second side balancing tube (336) is connected to the return tube (337), and the other end of the return tube (337) passes through the interior of the water tank (331).

5. The left and right continuous mold according to claim 3, characterized in that: The other end of the horizontal meandering cooling pipe (324) passes through the water outlet bin (331) and is connected to a flow equalizing pipe (325), and a plurality of ejection pipes (326) are fixedly connected to the upper end of the flow equalizing pipe (325).

6. The left and right continuous mold according to claim 3, characterized in that: The hot gas end of the vortex tube (321) is connected to a heat pipe (327), and the other end of the heat pipe (327) is connected to a heat bin (328), and the heat bin (328) is installed at the upper end of the mounting frame (1).

7. The left and right continuous mold according to claim 2, characterized in that: The heat exchange tube (335) is located inside the lower module (21) and is in the shape of a cross.

Citation Information

Patent Citations

  • High-precision progressive die

    CN211464509U