Metal product forming device convenient to demould
By designing a metal product molding device including a sliding bracket, a hoisting assembly and a servo motor, the automatic mold release of the metal product is achieved, and the labor intensity and quality problems caused by manual operation in the prior art are solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421713785.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The existing metal product molding devices require manual operation by workers during the demolding process, which increases labor intensity and production time, and can easily lead to scratches, deformation and adhesion problems on the surface of the product, affecting production efficiency and product quality.
A metal product forming device including a sliding bracket, a hoisting assembly and a servo motor is designed. The hoisting assembly achieves the rise and fall of the hoisting column through the cooperation of the movable slider and the threaded sleeve. The metal product is lifted up and removed from the mold with a Teflon coating pad. The servo motor drives the main screw to rotate, driving the movable threaded sleeve and support plate to rise, realizing automatic mold release.
Automatic mold release of metal products is achieved, labor intensity and time of manual operation is reduced, scratches and adhesion problems on the surface of the product are avoided, and production efficiency and product quality are improved.
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Figure CN222856542U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal products, in particular to a metal product forming device which is convenient for demoulding. Background Art
[0002] Metal product forming refers to the process of processing metal materials into products of desired shape and size through various technological means. Common metal product forming processes include casting, forging, stamping, extrusion, drawing, powder metallurgy, etc.
[0003] During the demolding process of existing metal product forming devices, some workers need to operate manually, which not only increases labor intensity and reduces production efficiency, but also easily leads to quality problems such as scratches and deformation on the surface of metal products due to improper force control or irregular operation during operation. In addition, there may be strong adhesion between the product and the mold. Manual demolding may result in incomplete demolding or residual mold marks on the surface of the product after demolding, which not only limits the improvement of production efficiency, but also increases the cost and difficulty of subsequent processing. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a metal product forming device which is easy to demould.
[0005] The utility model is implemented by the following technical scheme: a metal product forming device that is easy to demould, comprising a sliding bracket, a sliding groove is opened on the surface of the sliding bracket, a lifting component is arranged on the surface of the sliding bracket, and a processing plate is fixedly connected to the upper surface of the sliding bracket;
[0006] The jacking assembly includes a movable slider, which is slidably connected to the inside of the slide groove, the surface of the movable slider is fixedly connected to a supporting plate, the upper surface of the supporting plate is fixedly connected to a jacking column, the upper surface of the jacking column is provided with a Teflon coating pad, and the outer surface of the supporting plate is fixedly connected to a movable threaded sleeve.
[0007] Through the above technical solution, the lifting column is in direct contact with the metal product, and helps the product to be separated from the mold through rising and falling actions. Teflon PTFE has excellent non-stick properties, which can effectively prevent the metal product from adhering to the lifting column, thereby achieving a smoother demoulding process.
[0008] As a further improvement of the above solution, a first mold is arranged on one side of the upper surface of the processing plate, and a second mold is arranged on the other side of the upper surface of the processing plate.
[0009] Through the above technical solution, the first mold and the second mold are used in conjunction with each other to complete the processing of the metal product.
[0010] As a further improvement of the above solution, a bottom plate is fixedly connected to the lower surface of the sliding bracket, and a servo motor is fixedly connected to the interior of the bottom plate.
[0011] Through the above technical solution, the base plate provides additional support, enhances the stability and rigidity of the sliding bracket, and helps prevent deformation or vibration due to force during processing, thereby improving processing accuracy and equipment durability.
[0012] As a further improvement of the above solution, the output end of the servo motor is fixedly connected with a main body screw.
[0013] Through the above technical solution, the servo motor and the main screw are directly fixedly connected, which can reduce energy loss during power transmission, improve transmission efficiency, and ensure the smooth operation and response speed of the equipment.
[0014] As a further improvement of the above solution, the top end of the main body screw is rotatably connected to the lower surface of the processing plate.
[0015] Through the above technical solution, the rotating connection can ensure that the contact between the main screw and the processing plate is always stable, reduce shaking and noise during the transmission process, and improve the stability of equipment operation.
[0016] As a further improvement of the above solution, the movable thread sleeve is arranged on the outer surface of the main screw.
[0017] Through the above technical solution, the movable thread sleeve cooperates with the outer surface of the main screw rod, and the rotational motion of the screw rod can be converted into linear motion, thereby realizing the lifting and lowering of the movable thread sleeve.
[0018] As a further improvement of the above solution, the supporting plate is slidably connected to the surface of the sliding bracket through a movable slider.
[0019] Through the above technical solution, the movable slider slides on the surface of the sliding bracket, which can ensure the smooth movement of the supporting plate and reduce friction and vibration during the movement.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] The utility model sets a jacking component. First, a servo motor drives a main screw to rotate, so that a movable threaded sleeve moves along the axial direction of the screw. The movable threaded sleeve is fixedly connected to a supporting plate, driving the supporting plate to rise. When the supporting plate rises, the jacking column rises accordingly. The Teflon-coated pad on the top of the jacking column helps to smoothly lift the metal product from the mold. When the jacking column lifts the metal product to a certain height and completely separates it from the mold, the demolding process is completed. Subsequently, the servo motor is driven in the reverse direction to reverse the main screw, and the movable threaded sleeve descends, driving the jacking column and the supporting plate back to their initial positions, preparing for the next jacking and demolding operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the servo motor of the utility model;
[0024] Figure 3 This is a structural schematic diagram of the processing plate of the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the chute of the utility model;
[0026] Figure 5 It is a structural schematic diagram of the jacking assembly of the utility model.
[0027] Description of main symbols:
[0028] 1. Sliding bracket; 2. Slide groove; 3. Lifting assembly; 301. Movable slider; 302. Supporting plate; 303. Lifting column; 304. Teflon coated pad; 305. Movable threaded sleeve; 4. Processing plate; 5. First mold; 6. Second mold; 7. Bottom plate; 8. Servo motor; 9. Main screw. DETAILED DESCRIPTION
[0029] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0030] Example:
[0031] Please combine Figure 1-5 The present embodiment is a metal product forming device that is easy to demould, comprising a sliding bracket 1, a sliding groove 2 is provided on the surface of the sliding bracket 1, a lifting assembly 3 is provided on the surface of the sliding bracket 1, and a processing plate 4 is fixedly connected to the upper surface of the sliding bracket 1;
[0032] The jacking assembly 3 includes a movable slider 301, which is slidably connected to the inside of the slide groove 2. The surface of the movable slider 301 is fixedly connected to a supporting plate 302, and the upper surface of the supporting plate 302 is fixedly connected to a lifting column 303. The upper surface of the lifting column 303 is provided with a Teflon coating pad 304, and the outer surface of the supporting plate 302 is fixedly connected to a movable threaded sleeve 305. When it is necessary to lift and demold the metal product, the movable threaded sleeve 305 can be driven by external force to move along the outer surface of the main screw 9, thereby driving the supporting plate 302 and the lifting column 303 to rise. The lifting column 303 lifts the metal product through the Teflon coating pad 304 to make it separate from the mold. After the demolding is completed, the reverse drive is performed to reverse the movable threaded sleeve 305, so that the lifting column 303 descends and returns to the initial position to prepare for the next lifting and demolding operation.
[0033] A first mold 5 is provided on one side of the upper surface of the processing plate 4, and a second mold 6 is provided on the other side of the upper surface of the processing plate 4. The designs of the first mold 5 and the second mold 6 are complementary, that is, their shapes and sizes match each other so as to form a complete cavity when the molds are closed for molding metal products. Before processing, the molten metal material is injected into the cavity formed between the first mold 5 and the second mold 6.
[0034] The lower surface of the sliding bracket 1 is fixedly connected with a base plate 7, and the inside of the base plate 7 is fixedly connected with a servo motor 8. The base plate 7 is fixed to the lower surface of the sliding bracket 1, which increases the rigidity and stability of the sliding bracket 1. The base plate 7 is usually made of high-strength material and can withstand greater force and load. The servo motor 8 is fixed inside the base plate 7. This installation method not only saves space, but also protects the servo motor 8 from the influence of the external environment, thereby extending its service life.
[0035] The output end of the servo motor 8 is fixedly connected with the main body screw 9. The servo motor 8 and the main body screw 9 are directly fixedly connected, which can reduce energy loss during power transmission, improve transmission efficiency, and ensure the stability and response speed of equipment operation.
[0036] The top end of the main screw rod 9 is rotationally connected to the lower surface of the processing plate 4. The rotational connection can ensure that the contact between the main screw rod 9 and the processing plate 4 is always stable, reduce shaking and noise during transmission, and improve the stability of equipment operation.
[0037] The movable thread sleeve 305 is arranged on the outer surface of the main screw rod 9 . The movable thread sleeve 305 cooperates with the outer surface of the main screw rod 9 to convert the rotational motion of the screw rod into linear motion, thereby realizing the lifting and lowering of the movable thread sleeve 305 .
[0038] The supporting support plate 302 is slidably connected to the surface of the sliding bracket 1 through the movable slider 301. The movable slider 301 slides on the surface of the sliding bracket 1, which can ensure the smooth movement of the supporting support plate 302 and reduce friction and vibration during movement.
[0039] The implementation principle of a metal product forming device that is easy to demould in the embodiment of the present application is as follows: since the designs of the first mold 5 and the second mold 6 are complementary, that is, their shapes and sizes match each other, so that a complete cavity is formed when the molds are closed, which is used to form the metal product, before processing, the personnel inject the molten metal material into the cavity formed between the first mold 5 and the second mold 6, wait for the metal to cool and solidify into shape, then turn on the power, start the servo motor 8 fixed inside the bottom plate 7, and the output end of the servo motor 8 starts to rotate through the main body screw 9 directly fixedly connected. As the main body screw 9 rotates, the movable threaded sleeve 305 arranged on its outer surface starts to move along the axial direction of the screw. Since the movable threaded sleeve 305 is connected to the supporting support plate 3 02 is fixedly connected, so the supporting plate 302 also rises accordingly. When the supporting plate 302 rises, the lifting column 303 fixedly connected to its upper surface rises accordingly. The top of the lifting column 303 is equipped with a Teflon coated pad 304, which has low friction characteristics and helps to smoothly lift the metal product from the mold. When the lifting column 303 lifts the metal product to a certain height and completely separates it from the mold, the demoulding process is completed. At this time, the metal product has been successfully separated from the mold. After the demoulding is completed, the servo motor 8 is driven in the reverse direction to reverse the main screw 9, and the movable threaded sleeve 305 descends accordingly, driving the lifting column 303 and the supporting plate 302 back to the initial position. At this time, the device is ready for the next lifting and demoulding operation.
[0040] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A metal product forming device that is easy to demould, characterized in that: It comprises a sliding bracket (1), a sliding groove (2) is provided on the surface of the sliding bracket (1), a lifting assembly (3) is arranged on the surface of the sliding bracket (1), and a processing plate (4) is fixedly connected to the upper surface of the sliding bracket (1); The lifting assembly (3) comprises a movable slider (301), the movable slider (301) is slidably connected to the inside of the slide groove (2), the surface of the movable slider (301) is fixedly connected to a supporting plate (302), the upper surface of the supporting plate (302) is fixedly connected to a lifting column (303), the upper surface of the lifting column (303) is provided with a Teflon coating pad (304), and the outer surface of the supporting plate (302) is fixedly connected to a movable threaded sleeve (305).
2. A metal product forming device for easy demoulding as claimed in claim 1, characterized in that: A first mold (5) is arranged on one side of the upper surface of the processing plate (4), and a second mold (6) is arranged on the other side of the upper surface of the processing plate (4).
3. A metal product forming device for easy demoulding as claimed in claim 1, characterized in that: The lower surface of the sliding bracket (1) is fixedly connected to a bottom plate (7), and the interior of the bottom plate (7) is fixedly connected to a servo motor (8).
4. A metal product forming device for easy demoulding as claimed in claim 3, characterized in that: The output end of the servo motor (8) is fixedly connected to a main body screw rod (9).
5. A metal product forming device for easy demoulding as claimed in claim 4, characterized in that: The top end of the main screw rod (9) is rotatably connected to the lower surface of the processing plate (4).
6. A metal product forming device for easy demoulding as claimed in claim 1, characterized in that: The movable thread sleeve (305) is arranged on the outer surface of the main screw rod (9).
7. A metal product forming device for easy demoulding as claimed in claim 1, characterized in that: The supporting plate (302) is slidably connected to the surface of the sliding bracket (1) via a movable slider (301).