Lead wire mesh braiding machine

Abstract

A lead wire mesh knitting machine comprises a base, side rods are arranged at the two ends of a front rod respectively, knitting columns are arranged at the top of the front rod, linear motor platforms are installed on the bottom faces of the side rods, connecting plates are arranged on sliding blocks of the linear motor platforms, a movable seat is arranged between the connecting plates, a fixing plate is arranged on the movable seat, and the inner side of the fixing plate is rotationally connected with a front side roller. An inner belt wraps the outer side of the front roller, an outer belt wraps the outer side of the inner belt, the other end of the front roller is rotationally connected with a front matching plate, a front motor is installed at one end of the front matching plate, arc-shaped grooves are formed in the outer surface of the inner belt and the inner surface of the outer belt, and an upper knitting disc is placed in the arc-shaped groove of the outer belt. A lower knitting disc is placed in an arc-shaped groove of the inner belt, a rotating plate is arranged on the top face of the lower knitting disc, a mounting plate is arranged on the top face of the front matching plate, and a knitting motor is mounted on the outer side of the mounting plate. According to the automatic weaving device, automatic weaving of the lead wire meshes is achieved, additional manual operation of operators is not needed in the weaving period, the weaving time is shortened, and the weaving efficiency is improved.

Description

Technical Field

[0001] The utility model relates to a weaving machine, in particular to a lead wire mesh weaving machine. Background Art

[0002] Wire mesh is an important tool and material for flood prevention and rescue in the Yellow River. Wire mesh, also called gabion mesh, is an angular mesh (hexagonal mesh) woven from metal wire. It is mainly used for flood prevention and rescue, stone reinforcement during disaster relief, embankment consolidation, and bank collapse treatment.

[0003] Nowadays, most wire mesh is still woven manually by flood control personnel, which requires a lot of manpower and time. When encountering an emergency, it is often in short supply, and manual weaving is difficult to meet the emergency situation during flood control. Although some weaving machines can replace manual weaving and improve weaving efficiency, for example: Publication No. CN204185659U discloses a wire mesh weaving machine. The staff manually passes the wire in the warp direction horizontally through the wire in the weft direction and around the warp winding rod. This is repeated to achieve semi-automatic weaving of the wire mesh. Although semi-automatic wire mesh weaving has improved the weaving efficiency to a certain extent, it still requires manual and multiple operations by personnel to weave a complete wire mesh. When there is an emergency such as a flood, the wire mesh will not be woven in time, and the supply will be in short supply, making it difficult to meet the emergency situation during flood control.

[0004] In view of the above problems, we provide a wire mesh weaving machine that can quickly weave wire mesh to meet the urgent needs of wire mesh. Utility Model Content

[0005] The utility model aims to overcome the shortcomings in the prior art: semi-automatic lead wire mesh weaving, low weaving efficiency, and provide a lead wire mesh weaving machine.

[0006] The purpose of the utility model is achieved in this way:

[0007] A wire mesh weaving machine comprises a base, characterized in that: the base comprises a front rod and two side rods, the side rods are respectively arranged at both ends of the front rod, a plurality of weaving columns are arranged on the top of the front rod, a linear motor platform is installed on the bottom surfaces of the two side rods, a connecting plate is arranged on the slider of the linear motor platform, a movable seat is arranged between the two connecting plates, a fixed plate is arranged at both ends of the movable seat, a plurality of front rollers are rotatably connected to the inner side of the fixed plate on the front side, the outer side of the front roller is covered with an inner belt, the outer side of the inner belt is covered with an outer belt, the other end of the front roller is rotatably connected to the front matching plate, one end of the front matching plate is equipped with a front motor, the output shaft of the front motor extends to the inner side of the front matching plate and is fixedly connected to the outermost front roller, the outer surface of the inner belt and the inner surface of the outer belt The surfaces are provided with a plurality of arc grooves, the arc groove of the inner belt corresponds to the arc groove of the outer belt one by one, a weaving upper disc is placed in the arc groove of the outer belt, a weaving lower disc is placed in the arc groove of the inner belt, a rotating plate is provided on the top surface of the weaving lower disc, a mounting plate is provided on the top surface of the front matching plate, a weaving motor is installed on the outer side of the mounting plate, the output shaft of the weaving motor extends to the inner side of the mounting plate and is fixedly connected to the rotating plate; a plurality of rear rollers are rotatably connected to the inner side of the fixed plate on the rear side, the outer side of the rear rollers is covered with a transmission belt, a plurality of transmission rods are provided on the outer side of the transmission belt, the other end of the transmission rod is fixedly connected to the outer belt, a rear motor is installed on the outer side of the fixed plate on the rear side, the output shaft of the rear motor extends to the inner side of the fixed plate and is fixedly connected to the outermost rear roller.

[0008] Furthermore, support legs are provided at the bottom of the base.

[0009] Furthermore, an electrical box is provided on the top surface of the base, a controller is installed in the electrical box, and the controller is connected to each electrical component through a circuit.

[0010] Furthermore, the front rod and the two side rods are perpendicular to each other.

[0011] Furthermore, the other end of the rear roller is rotatably connected to a rear matching plate.

[0012] Furthermore, a support plate is provided between the front mating plate and the rear mating plate.

[0013] Furthermore, the braided upper plate and the braided lower plate are both provided with wire supply holes extending therethrough.

[0014] Furthermore, the transmission rod corresponds to the arc-shaped groove one by one, and the transmission rod is located directly above the arc-shaped groove of the outer belt.

[0015] Furthermore, a cutting assembly is provided at one end of the transmission rod close to the outer belt.

[0016] Furthermore, the cutting assembly includes a cutter head, an impact cylinder, and a top plate. A movable groove is provided through one end of the transmission rod close to the outer belt. The top plate is arranged on the top surface of the movable groove, the impact cylinder is installed on the bottom surface of the top plate, and the cutter head is arranged at the output end of the impact cylinder.

[0017] When the utility model is used: the button is pressed, the controller receives a signal, and controls the front motor, the rear motor, the weaving motor, and the linear motor platform to start. The weaving motor works, drives the rotating plate to rotate, and then drives the weaving lower plate and the weaving upper plate to rotate in the two arc grooves, and the lead wires derived from the wire supply hole are wound together. The weaving of one row of the lead wire mesh is completed. Then, the front motor and the rear motor work, respectively drive the outer belt and the inner belt to move the same distance to the left and right in different directions, that is, move over the width of one mesh, and at this time the two arc grooves are contacted and closed again. At the same time, the linear motor platform works, driving the outer belt and the inner belt to move backward by the length of one mesh. After moving into place, the weaving motor starts again to wind the two strands of lead wire together. The second row of weaving of the lead wire mesh is completed. Finally, the cycle is repeated to complete the weaving of the entire lead wire mesh.

[0018] Advantages of this utility model:

[0019] The weaving machine of the present application realizes the automatic weaving of the wire mesh. No additional manual operation is required by the operator during the weaving process. The whole weaving process runs continuously, and the operator only needs to remove the woven wire mesh after the weaving is completed. Compared with the semi-automatic weaving machine, the manual operation of the operator is reduced, making the entire weaving process more continuous. Compared with the semi-automatic intermittent weaving of the wire mesh, the continuous weaving of the wire mesh reduces the weaving time and improves the weaving efficiency. When an emergency such as a flood occurs, it can be woven quickly for use to meet the urgent needs of flood control. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the structure of a wire mesh weaving machine Figure 1 .

[0021] Figure 2 A schematic diagram of the structure of a wire mesh weaving machine Figure 2 .

[0022] Figure 3 The present invention is a schematic diagram of the partial structure of a lead wire mesh weaving machine.

[0023] Figure 4It is a schematic diagram of the cross-sectional structure of the inner belt and the outer belt.

[0024] Figure 5 Open the schematic for the electrical box.

[0025] Figure 6 It is a schematic diagram of the cross-sectional structure of the cutting component.

[0026] In the figure: 1. base, 2. support leg, 3. front rod, 4. side rod, 5. linear motor platform, 6. connecting plate, 7. moving seat, 8. fixed plate, 9. front roller, 10. inner belt, 11. outer belt, 12. front matching plate, 13. front motor, 14. arc groove, 15. weaving upper plate, 16. weaving lower plate, 17. wire feeding hole, 18. mounting plate, 19. weaving motor, 20. rear roller, 21. transmission belt, 22. transmission rod, 23. rear motor, 24. rear matching plate, 25. support plate, 26. electrical box, 27. controller, 28. cutting assembly, 29. cutter head, 30. impact cylinder, 31. top plate, 32. movable groove. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work should fall within the scope of protection of the present application.

[0028] An embodiment of the present application provides a wire mesh weaving machine.

[0029] Embodiment 1, as Figure 1-6 shown.

[0030] A wire mesh weaving machine comprises a base 1, wherein a support leg 2 is provided at the bottom of the base 1 for increasing the height so as to perform subsequent processing on the woven wire mesh. The base 1 comprises a front rod 3 and two side rods 4, wherein the side rods 4 are respectively provided at both ends of the front rod 3, and the front rod 3 and the two side rods 4 are perpendicular to each other. The front rod 3 and the two side rods 4 form a U-shaped structure. A plurality of weaving columns are provided at the top of the front rod 3 for bundling the top of the wire mesh. During weaving, the top of each strand of wire is wound around the outside of the weaving column. A linear motor platform 5 is installed on the bottom surface of the two side rods 4, and the linear motor platform 5 is preferably a DGL series double-guide linear motor platform 5 of Akobes Precision Electromechanical Co., Ltd., model DGL260-AUM5-S4. A connecting plate 6 is provided on the slider of the linear motor platform 5, and a moving seat 7 is provided between the two connecting plates 6, and the moving seat 7 is a U-shaped structure. The movable seat 7 is provided with a fixed plate 8 at both ends. The inner side of the fixed plate 8 on the front side is rotatably connected to a plurality of front rollers 9. The outer side of the front roller 9 is covered with an inner belt 10. The outer side of the inner belt 10 is covered with an outer belt 11. The other end of the front roller 9 is rotatably connected to a front matching plate 12. One end of the front matching plate 12 is equipped with a front motor 13. The front motor is preferably a vertical gear reduction motor of Shanghai Zhibao Motor Manufacturing Co., Ltd., with a power of 1.5kw. The output shaft of the front motor 13 extends to the inner side of the front matching plate 12 and is fixedly connected to the outermost front roller 9. When the front motor 13 works, it drives the front roller 9 to rotate. Then, the front roller 9 is the active roller, and the front roller 9 at the other end is the driven roller. The two front rollers 9 cooperate to drive the inner belt 10 to move. The plurality of front rollers 9 in the middle play a supporting role.

[0031] The outer surface of the inner belt 10 and the inner surface of the outer belt 11 are both provided with a plurality of arc grooves 14, which are semicircular. The arc grooves 14 of the inner belt 10 correspond to the arc grooves 14 of the outer belt 11 one by one, one above and one below, and the two arc grooves 14 form a circle. A weaving upper disc 15 is placed in the arc groove 14 of the outer belt 11, and a weaving lower disc 16 is placed in the arc groove 14 of the inner belt 10. The weaving upper disc 15 and the weaving lower disc 16 are both provided with a wire supply hole 17. The lead wire passes through the wire supply hole 17 to supply wire for weaving. The braiding machine of the present application requires a separate wire supply device to cooperate with the operation. The wire supply device can be selected by the technicians in this field, and it can realize the wire supply function. The provided lead wire passes through the wire supply hole 17 to complete the weaving of the lead wire mesh. The two ends of the arc groove 14 are provided with ridges to prevent the weaving upper disc 15 and the weaving lower disc 16 from falling out of the arc groove 14. A rotating plate is provided on the top surface of the weaving lower disk 16. The rotating plate rotates, thereby driving the weaving lower disk 16 and the weaving upper disk 15 to rotate in the two arc grooves 14, and winding the lead wires led out from the wire supply hole 17 together.

[0032] The top surface of the front side matching plate 12 is provided with a mounting plate 18, and a braiding motor 19 is mounted on the outside of the mounting plate 18. The output shaft of the braiding motor 19 extends to the inside of the mounting plate 18 and is fixedly connected to the rotating plate. The braiding motor 19 is preferably a vertical gear reduction motor of Shanghai Zhibao Motor Manufacturing Co., Ltd., with a power of 1.5kw. The braiding motor 19 drives the rotating plate to rotate, thereby driving the braiding upper plate 15 and the braiding lower plate 16 to rotate.

[0033] The inner side of the fixed plate 8 at the rear side is rotatably connected with a plurality of rear rollers 20, and the outer side of the rear roller 20 is covered with a transmission belt 21, and a plurality of transmission rods 22 are arranged on the outer side of the transmission belt 21, and the other end of the transmission rod 22 is fixedly connected with the outer belt 11. The outer side of the fixed plate 8 at the rear side is installed with a rear motor 23, and the output shaft of the rear motor 23 extends to the inner side of the fixed plate 8 and is fixedly connected with the outermost rear roller 20. The rear motor 23 is preferably a vertical gear reduction motor of Shanghai Zhibao Motor Manufacturing Co., Ltd., with a power of 1.5kw. The other end of the rear roller 20 is rotatably connected with a rear matching plate 24 to increase the rotation stability of the rear roller 20. A support plate 25 is arranged between the front matching plate 12 and the rear matching plate 24. Increase the stability of the front matching plate 12 and the rear matching plate 24.

[0034] The rear motor 23 works to drive the rear roller 20 to rotate, and the rear roller 20 is an active roller, and the rear roller 20 at the other end is a driven roller. The two rear rollers 20 cooperate to drive the transmission belt 21 to move. The outer belt 11 is driven to move through a plurality of transmission rods 22.

[0035] The outer belt 11 moves in opposite directions to the inner belt 10, one on the left and one on the right. Thus, each time the braided upper disc 15 cooperates with a different braided lower disc 16, two strands of lead wire are twisted together to form a buckle, and the lead wire mesh is woven.

[0036] The top surface of the base 1 is provided with an electrical box 26, in which a controller 27 is installed, and the controller 27 is connected to each electrical component through a circuit. The controller 27 is preferably a standard PLC of Junchuang Automation Technology Co., Ltd., model JS-68T-D. The controller 27 controls the operation of each electrical component, and each electrical component cooperates to weave the wire mesh.

[0037] The transmission rod 22 corresponds to the arc groove 14 one by one, and the transmission rod 22 is located directly above the arc groove 14 of the outer belt 11. A cutting assembly 28 is provided at one end of the transmission rod close to the outer belt 11.

[0038] The cutting assembly 28 includes a cutter head 29, an impact cylinder 30, and a top plate 31. A movable groove 32 is provided through one end of the transmission rod near the outer belt 11. The top plate 31 is provided on the top surface of the movable groove 32. The impact cylinder 30 is installed on the bottom surface of the top plate 31. The cutter head 29 is provided at the output end of the impact cylinder 30. The impact cylinder 30 is preferably an impact cylinder 30 of Jinan Jiefeite Pneumatic and Hydraulic Co., Ltd., model: QGAW6-20F1-H. The output end of the impact cylinder 30 drives the cutter head 29 to move, thereby cutting the lead wire. A distance sensor is provided on one side of the transmission rod 22, and the distance sensor is preferably a distance sensor of SICK, model UC30-215162. When the transmission rod 22 moves to the side close to the side rod 4, the woven lead wire mesh reaches the edge. The impact cylinder 30 drives the cutter head 29 to cut the two strands of lead wire. A button is installed on one side of the electrical box 26 to control the start and stop of the braiding machine as a whole.

[0039] When the utility model is in use:

[0040] The yarn supply device supplies yarn to the braiding upper disc 15 and the braiding lower disc 16 .

[0041] When a button is pressed, the controller 27 receives a signal and controls the front motor 13, the rear motor 23, the weaving motor 19, and the linear motor platform 5 to start.

[0042] The weaving motor 19 works to drive the rotating plate to rotate, and then drives the weaving lower plate 16 and the weaving upper plate 15 to rotate in the two arc grooves 14, and the lead wires guided out from the wire supply hole 17 are wound together to complete the weaving of a row of lead wire mesh.

[0043] Then, the front motor 13 and the rear motor 23 work, respectively driving the outer belt 11 and the inner belt 10 to move the same distance in different directions, that is, to move the width of one mesh. At this time, the two arc grooves 14 are in contact and closed again. At the same time, the linear motor platform 5 works, driving the outer belt 11 and the inner belt 10 to move backward by the length of one mesh. After moving into place, the weaving motor 19 is started again to wrap the two strands of lead wire together. The second row of weaving of the lead wire mesh is completed.

[0044] Finally, the cycle is repeated to complete the weaving of the entire wire mesh.

[0045] During the cycle, when the transmission rod 22 moves to the side close to the side rod 4, the woven wire mesh reaches the edge. The impact cylinder 30 drives the cutter head 29 to cut the two strands of wire. When the entire wire mesh is woven, all the impact cylinders 30 work together to cut all the wires, and a completed wire mesh is woven and ready for the operator to remove.

[0046] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] Those skilled in the art will easily think of other embodiments of the present application after considering the specification and practicing the application disclosed herein. The present application is intended to cover any modification, use or adaptation of the present application, which follows the general principles of the present application and includes common knowledge or customary technical means in the art that are not disclosed in the present application. The specification and embodiments are only regarded as exemplary, and the true scope and spirit of the present application are pointed out by the claims. It should be understood that the present application is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present application is limited only by the attached claims.

Claims

1. A wire mesh weaving machine, comprising a base, characterized in that: The base includes a front rod and two side rods, the side rods are respectively arranged at both ends of the front rod, a plurality of weaving columns are arranged on the top of the front rod, a linear motor platform is installed on the bottom surface of the two side rods, a connecting plate is arranged on the slider of the linear motor platform, a moving seat is arranged between the two connecting plates, a fixed plate is arranged at both ends of the moving seat, a plurality of front rollers are rotatably connected to the inner side of the front fixed plate, the outer side of the front roller is covered with an inner belt, the outer side of the inner belt is covered with an outer belt, the other end of the front roller is rotatably connected to the front matching plate, one end of the front matching plate is equipped with a front motor, and the front side The output shaft of the motor extends to the inner side of the front matching plate and is fixedly connected to the outermost front roller. The outer surface of the inner belt and the inner surface of the outer belt are both provided with a plurality of arc grooves, and the arc grooves of the inner belt correspond to the arc grooves of the outer belt one by one. A weaving upper disc is placed in the arc groove of the outer belt, and a weaving lower disc is placed in the arc groove of the inner belt. A rotating plate is provided on the top surface of the weaving lower disc, and a mounting plate is provided on the top surface of the front matching plate. A weaving motor is installed on the outer side of the mounting plate, and the output shaft of the weaving motor extends to the inner side of the mounting plate and is fixedly connected to the rotating plate. A plurality of rear rollers are rotatably connected to the inner side of the rear fixed plate, the outer side of the rear rollers is covered with a transmission belt, a plurality of transmission rods are arranged on the outer side of the transmission belt, the other end of the transmission rod is fixedly connected to the outer belt, and a rear motor is installed on the outer side of the rear fixed plate, the output shaft of the rear motor extends to the inner side of the fixed plate and is fixedly connected to the outermost rear roller.

2. A wire mesh weaving machine according to claim 1, characterized in that: The bottom of the base is provided with supporting legs.

3. A wire mesh weaving machine according to claim 1, characterized in that: An electrical box is arranged on the top surface of the base, a controller is installed in the electrical box, and the controller is connected to each electrical component through a circuit.

4. A wire mesh weaving machine according to claim 1, characterized in that: The front rod and the two side rods are perpendicular to each other.

5. The lead wire mesh weaving machine according to claim 1, characterized in that: The other end of the rear roller is rotatably connected with a rear matching plate.

6. A wire mesh weaving machine according to claim 5, characterized in that: A support plate is arranged between the front matching plate and the rear matching plate.

7. The wire mesh weaving machine according to claim 1, characterized in that: The braiding upper plate and the braiding lower plate are both provided with wire supply holes.

8. The lead wire mesh weaving machine according to claim 1, characterized in that: The transmission rod corresponds to the arc-shaped groove one by one, and the transmission rod is located directly above the arc-shaped groove of the outer belt.

9. A wire mesh weaving machine according to claim 8, characterized in that: A cutting assembly is arranged at one end of the transmission rod close to the outer belt.

10. A wire mesh weaving machine according to claim 9, characterized in that: The cutting assembly includes a cutter head, an impact cylinder, and a top plate. A movable groove is provided through one end of the transmission rod close to the outer belt. The top plate is arranged on the top surface of the movable groove, the impact cylinder is installed on the bottom surface of the top plate, and the cutter head is arranged at the output end of the impact cylinder.

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