Shearing machine for processing stator and rotor punching sheets
By designing guide components and positioning components in the shearing machine, the deviation of manual guidance in the shearing process of the stator rotor shearing is solved, and the consistency of punching thickness and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202421828539.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
During the process of cutting material of the stator, it is necessary to manually guide the material plate. If there is no guide mechanism, the thickness of the sheared punch may be deviated, which will affect the overall performance and consistency of the motor.
A material cutting machine including a guide assembly and a positioning assembly is designed. The guide assembly provides a guiding role through the cooperation of the active rotation shaft and the screw; the positioning assembly ensures the precise feeding and fixing of the material plate through the structure of the guide sleeve and the guide groove.
There is no need for manual real-time feeding of material plates. The material moves straight before shearing, ensuring the consistency of punching sheet thickness and improving production efficiency and product consistency.
Smart Images

Figure CN222856866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of stator and rotor shearing machines, in particular to a shearing machine for processing stator and rotor punching sheets. Background Art
[0002] The fixed part of the motor is called the stator, on which pairs of static main magnetic poles with DC excitation are installed. The stator and rotor are important components of the motor. During the production process of the stator and rotor, it is often necessary to cut and punch the corresponding substrates. Generally, cutting is to provide better convenience for punching. Therefore, it is necessary to propose a shearing machine for stator and rotor punching processing.
[0003] In Chinese patent CN202321379930.3, the utility model provides a shearing machine for processing stator and rotor punching sheets. In the utility model, the punching and shearing plate is attached to the surface of the base under the action of the limiting pressure roller, and cooperates with three punches to perform synchronous punching and shearing. Each group of stators and rotors is punched and sheared three times, and the plate body is pressed horizontally during the punching and shearing process, which can increase the quality rate of finished products. Three collection cavities are correspondingly arranged inside the base, which can classify and collect the waste materials left over from one punching, rotor punching sheets and stator punching sheets.
[0004] Although the existing shearing machine for processing stator and rotor punching sheets can solve the problem that the two-step design of shearing during punching sheet production wastes the overall production time, and corresponding collection operations need to be performed after punching and shearing, and the waste materials cannot be easily collected, but during the stator and rotor shearing process, manual guidance of the stator and rotor sheet is required. If there is no guiding mechanism to assist in the guiding work, the thickness of the sheared punching sheet may deviate, affecting the overall performance and consistency of the motor. It is not only inefficient but also prone to errors.
[0005] Therefore, in view of the above problems, a shearing machine for processing stator and rotor punching sheets is proposed. Utility Model Content
[0006] The purpose of the utility model is to provide a shearing machine for processing stator and rotor punching sheets, so as to solve the problem proposed in the above background technology that during the process of stator and rotor shearing, the stator and rotor material plates need to be manually guided. If there is no guiding mechanism to assist in the guiding work, the thickness of the sheared punching sheets may deviate.
[0007] The utility model solves the technical problem by adopting the following technical solution: a shearing machine for processing stator and rotor punching sheets, comprising a shearing machine base, a guide assembly is fixedly installed on the top of the shearing machine base, a positioning assembly is movably installed on the outside of the guide assembly, and an auxiliary assembly is fixedly installed on the side of the guide assembly, and a discharge plate is welded and connected to the bottom of the shearing machine base;
[0008] The guide assembly comprises an active rotating shaft rotatably mounted on one side of the outer wall, a passive rotating shaft rotatably mounted on the other side of the outer wall and a screw rod, and a screw rod is fixedly connected between the active rotating shaft and the passive rotating shaft.
[0009] Preferably, the guide assembly further includes a guide plate, and the guide plate is disposed on the side of the screw rod, and both ends of the guide plate are respectively welded and fixed to the outer wall of the guide assembly.
[0010] Preferably, the positioning assembly includes a guide sleeve and a guide groove, the guide sleeve is provided with a guide groove inside, and the guide sleeve forms a sliding structure with the guide plate through the guide groove, and the guide sleeve is threadedly connected to the screw rod.
[0011] Preferably, the positioning assembly also includes a rotating block, a positioning plate, a positioning gripper and a positioning spring, the outer wall of the rotating block is welded to the positioning plate, the end of the positioning plate is welded to the positioning gripper, and the bottom of the positioning plate is welded to the positioning spring.
[0012] Preferably, the auxiliary component includes a bracket, an auxiliary plate, a rubber ring and a slide groove, the top of the bracket is welded to the auxiliary plate, and the upper and lower sides of the auxiliary plate are glued with rubber rings, and a slide groove is reserved inside the auxiliary plate.
[0013] Preferably, the auxiliary component also includes a slider, a threaded joint, a gasket and a nut. The slider is slidably connected inside the slide groove, and the top of the slider is welded and connected to the threaded joint. The outer wall of the threaded joint is nested and connected to the gasket, and the top of the gasket is fitted with a nut, and the nut and the threaded joint are threadedly connected.
[0014] Preferably, the auxiliary component also includes a second electric lift and a shearing head, the bottom of the sliding block is welded to the second electric lift, and the bottom of the second electric lift is welded to the shearing head.
[0015] The utility model is beneficial in that:
[0016] 1. The utility model adopts the cooperation between the guide assembly and the positioning assembly. The guide assembly can provide a guiding function for the stator and rotor sheets. When guiding, the active shaft rotates, and a passive shaft is arranged at the other end of the screw. The screw rotates under the action of the active shaft and the passive shaft. When the screw rotates, since the inner wall of the guide sleeve is reserved with a thread groove that matches the outer wall of the screw, and the guide sleeve is reserved with a guide groove inside, under the limiting guiding action of the guide groove and the guide plate, the stator and rotor sheets can be accurately fed into the punching and shearing position under the mechanical control of the guide assembly. The material moves in a straight line before shearing without deviation, and there is no need for manual real-time cooperation in the feeding of the stator and rotor sheets.
[0017] 2. The utility model adopts the cooperation between the auxiliary plate, rubber ring, slide groove, slider, threaded joint, gasket, nut, second electric lifter and shearing head. The position of the shearing head can be adjusted according to the required thickness of the punching sheet. The shearing head is slid to a suitable position in the slide groove inside the auxiliary plate through the slider at the top. The stator and rotor punching sheets after shearing fall into the discharge plate. In this way, the position of the shearing head can be adjusted according to the required thickness of the punching sheet to ensure that each punching sheet meets the specification requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model as a whole viewed from the front;
[0020] Figure 2 It is a schematic diagram of the specific structure of the positioning component of the utility model;
[0021] Figure 3 It is a cross-sectional structural schematic diagram of the auxiliary plate of the utility model;
[0022] Figure 4 This is a schematic diagram of the finished stator and rotor of the utility model after shearing.
[0023] In the figure: 1. shearing machine base; 2. guide assembly; 21. active shaft; 22. passive shaft; 23. screw; 24. guide plate; 3. positioning assembly; 31. guide sleeve; 32. guide groove; 33. rotating block; 34. positioning plate; 35. positioning gripper; 36. positioning spring; 4. auxiliary assembly; 41. bracket; 42. auxiliary plate; 43. rubber ring; 44. slide groove; 45. slider; 46. threaded joint; 47. gasket; 48. nut; 49. second electric lift; 410. shearing head; 5. discharge plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1
[0026] See also Figures 1 to 4As shown, a shearing machine for processing stator and rotor punching sheets includes a shearing machine base 1, a guide assembly 2 for guiding the movement of the stator and rotor sheet is fixedly installed on the top of the shearing machine base 1, and a positioning assembly 3 is movably installed on the outside of the guide assembly 2, and an auxiliary assembly 4 is fixedly installed on the side of the guide assembly 2, and a discharge plate 5 is welded and connected to the bottom of the shearing machine base 1; the guide assembly 2 includes an active shaft 21 rotatably installed on one side of the outer wall for controlling the guide speed, a passive shaft 22 and a screw 23 rotatably installed on the other side of the outer wall, and the screw 23 is fixedly connected at the middle position of the active shaft 21 and the passive shaft 22, and the guide assembly 2 can provide a guiding effect for the stator and rotor sheet. When guiding, the active shaft 21 rotates, and the other end of the screw 23 is set There is a passive rotating shaft 22, and the screw 23 rotates under the action of the active rotating shaft 21 and the passive rotating shaft 22. Through the cooperation between the active rotating shaft 21 and the passive rotating shaft 22, the guide component 2 can provide a guiding effect for the stator and rotor material plates to ensure that the stator and rotor material plates are accurately sent to the punching and shearing position. The guide component 2 also includes a guide plate 24 for limiting the guide route. The side of the screw 23 is provided with a guide plate 24, and the two ends of the guide plate 24 are respectively welded and fixed to the outer wall of the guide component 2. Through such an arrangement, when the screw 23 rotates, since the inner wall of the guide sleeve 31 is reserved with a thread groove that matches the outer wall of the screw 23, it can ensure that the material moves in a straight line before shearing. The positioning component 3 includes a guide sleeve 31 and a guide for cooperating with the guide plate 24. The guide sleeve 31 has a guide groove 32 reserved inside, and the guide sleeve 31 forms a sliding structure with the guide plate 24 through the guide groove 32, and the guide sleeve 31 is threadedly connected to the screw rod 23. Since the inner wall of the guide sleeve 31 is reserved with a thread groove that matches the outer wall of the screw rod 23, and the guide groove 32 is reserved inside the guide sleeve 31, under the limiting guiding action of the guide groove 32 and the guide plate 24, the active shaft 21 can act on the positioning component 3 to move the position smoothly, so that the positioning component 3 can guide and fix the stator and rotor material plates. The positioning component 3 also includes a rotating block 33 for flexibly controlling the rotation of the positioning plate 34, a positioning plate 34, a positioning gripper 35 and a positioning spring 36 for fixing the stator and rotor material plates, and the rotating block 3 The outer wall of 3 is welded with a positioning plate 34, and the end of the positioning plate 34 is welded with a positioning gripper 35, and the bottom of the positioning plate 34 is welded with a positioning spring 36. Through such an arrangement, the positioning assembly 3 can guide and fix the stator and rotor plates. When fixing the stator and rotor plates, the positioning gripper 35 is pulled upward, and the positioning plate 34 is rotated by the action of the rotating block 33, so that the positioning gripper 35 fits the stator and rotor plates. When the positioning gripper 35 is released, the positioning plate 34 starts to rebound under the rebound action of the positioning spring 36, so that the positioning gripper 35 fits the stator and rotor plates. The outer wall of the positioning gripper 35 is wrapped with rubber material, and the positioning gripper 35 can directly fit and fix the stator and rotor plates to ensure that the material does not deviate during shearing.
[0027] Embodiment 2
[0028] like Figures 1 to 4 As shown, on the basis of the first embodiment, the utility model provides a technical solution: the auxiliary component 4 includes a bracket 41, an auxiliary plate 42, a rubber ring 43 and a slide groove 44, the top of the bracket 41 is welded to the auxiliary plate 42, and the upper and lower sides of the auxiliary plate 42 are both glued with rubber rings 43, and the interior of the auxiliary plate 42 is reserved with a slide groove 44. Through such a setting, the upper and lower sides of the auxiliary plate 42 are fixed with rubber rings 43 by glue, and the rubber ring 43 can increase the friction between the nut 48 and the gasket 47, so that the position of the shearing head 410 can be adjusted according to the required punching sheet thickness to set the shearing length, ensuring that each punching sheet meets the specification requirements. The auxiliary component 4 also includes a slider 45, a threaded joint 46, a gasket 47 and a nut 48. The interior of the slide groove 44 is slidably connected with the slider 45, and the top of the slider 45 is welded with a threaded joint 46. The outer wall of the threaded joint 46 is nested with a gasket 47, and a nut 48 is fitted on the top of the gasket 47, and the nut 48 and the threaded joint 46 are threadedly connected. The shearing head 410 is slid to a suitable position in the internal slide groove 44 of the auxiliary plate 42 through the slider 45 at the top. After the position is suitable, the gasket 47 is used to pass through the threaded joint 46, and then the nut 48 is used to rotate downward on the outer wall of the threaded joint 46 to fit the gasket 47, and the gasket 47 is continuously squeezed by the rubber ring 43, so that the shearing head 410 can maintain a suitable position for punching and shearing work. The auxiliary component 4 also includes a second electric lift 49 and the shearing head 410. The bottom of the slider 45 is welded with the second electric lift 49, and the bottom of the second electric lift 49 is welded with the shearing head 410. The second electric lift 49 can push the shearing head 410 downward to punch and shear the stator and rotor plates.
[0029] Working principle: During the shearing process of the stator and rotor punching sheet, first, the guide assembly 2 can provide a guiding function for the stator and rotor sheet. During the guiding process, the active shaft 21 rotates, and the other end of the screw 23 is provided with a passive shaft 22. The screw 23 rotates under the action of the active shaft 21 and the passive shaft 22. When the screw 23 rotates, since the inner wall of the guide sleeve 31 is reserved with a thread groove that matches the outer wall of the screw 23, and the guide sleeve 31 is provided with a guide groove 32, under the limiting guiding action of the guide groove 32 and the guide plate 24, the active shaft 21 The positioning assembly 3 can be used to smoothly move the position, so that the positioning assembly 3 can guide and fix the stator and rotor plates. When fixing the stator and rotor plates, the positioning gripping head 35 is pulled upward, and the positioning plate 34 is rotated by the action of the rotating block 33, so that the positioning gripping head 35 fits the stator and rotor plates. When the positioning gripping head 35 is released, the positioning plate 34 starts to rebound under the rebound action of the positioning spring 36, so that the positioning gripping head 35 fits the stator and rotor plates. The outer wall of the positioning gripping head 35 is wrapped with rubber material, and the positioning gripping head 35 can directly fit and fix the stator and rotor plates.
[0030] Secondly, the second electric lift 49 can push the shearing head 410 downward to punch and shear the stator and rotor plates. The position of the shearing head 410 can be adjusted according to the required thickness of the punching sheet. The shearing head 410 is slid to a suitable position in the internal slide groove 44 of the auxiliary plate 42 through the slider 45 at the top. After the position is suitable, use the gasket 47 to pass through the threaded joint 46, and then use the nut 48 to rotate downward on the outer wall of the threaded joint 46 to fit the gasket 47, and make the gasket 47 continuously squeeze the rubber ring 43, so that the shearing head 410 can maintain a suitable position for punching and shearing, and the stator and rotor punching sheets after shearing fall into the inside of the discharge plate 5.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A shearing machine for processing stator and rotor punching sheets, comprising a shearing machine base (1), characterized in that: A guide assembly (2) is fixedly mounted above the shearing machine base (1), a positioning assembly (3) is movably mounted on the outer side of the guide assembly (2), and an auxiliary assembly (4) is fixedly mounted on the side of the guide assembly (2), and a discharge plate (5) is welded to the bottom of the shearing machine base (1); The guide assembly (2) comprises an active rotating shaft (21) rotatably mounted on one side of the outer wall, a passive rotating shaft (22) rotatably mounted on the other side of the outer wall, and a screw rod (23), wherein the screw rod (23) is fixedly connected to a middle position between the active rotating shaft (21) and the passive rotating shaft (22).
2. A shearing machine for processing stator and rotor punching sheets according to claim 1, characterized in that: The guide assembly (2) further comprises a guide plate (24), the side of the screw rod (23) is provided with the guide plate (24), and the two ends of the guide plate (24) are respectively welded and fixed to the outer wall of the guide assembly (2).
3. A shearing machine for processing stator and rotor punching sheets according to claim 1, characterized in that: The positioning assembly (3) comprises a guide sleeve (31) and a guide groove (32); the guide sleeve (31) has a guide groove (32) reserved inside, and the guide sleeve (31) forms a sliding structure with the guide plate (24) through the guide groove (32); and the guide sleeve (31) and the screw rod (23) are threadedly connected.
4. A shearing machine for processing stator and rotor punching sheets according to claim 3, characterized in that: The positioning assembly (3) further comprises a rotating block (33), a positioning plate (34), a positioning gripper (35) and a positioning spring (36); the outer wall of the rotating block (33) is welded to the positioning plate (34), the end of the positioning plate (34) is welded to the positioning gripper (35), and the bottom of the positioning plate (34) is welded to the positioning spring (36).
5. A shearing machine for processing stator and rotor punching sheets according to claim 1, characterized in that: The auxiliary component (4) comprises a bracket (41), an auxiliary plate (42), a rubber ring (43) and a slide groove (44); the top of the bracket (41) is welded to the auxiliary plate (42), and the upper and lower sides of the auxiliary plate (42) are both bonded to the rubber ring (43) by glue, and the interior of the auxiliary plate (42) is reserved with a slide groove (44).
6. A shearing machine for processing stator and rotor punching sheets according to claim 5, characterized in that: The auxiliary component (4) also includes a slider (45), a threaded joint (46), a gasket (47) and a nut (48); the slider (45) is slidably connected inside the slide groove (44), and the top of the slider (45) is welded to the threaded joint (46); the gasket (47) is nested on the outer wall of the threaded joint (46), and the top of the gasket (47) is fitted with a nut (48), and the nut (48) and the threaded joint (46) are threadedly connected.
7. A shearing machine for processing stator and rotor punching sheets according to claim 6, characterized in that: The auxiliary component (4) also includes a second electric lift (49) and a shearing head (410); the bottom of the slider (45) is welded to the second electric lift (49), and the bottom of the second electric lift (49) is welded to the shearing head (410).
Citation Information
Patent Citations
Shearing machine for processing stator and rotor punching sheets
CN220278417U