Multi-size thread automatic tapping device
By designing a multi-size thread automatic tapping device, the problems of low efficiency and low accuracy of traditional thread processing methods are solved, and fast, efficient and precise processing of threads of different sizes and specifications are achieved, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421782476.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-26
AI Technical Summary
Traditional thread processing methods have problems such as low efficiency, low accuracy, poor adaptability and high cost, especially when facing diversified product demands and variable workpiece sizes.
A multi-size thread automatic tapping device is designed, including positioning tooling and tapping components, which can achieve rapid processing and precise positioning of threads of different sizes and specifications through integrated design and highly automated operation.
It significantly improves the efficiency and quality of thread processing, enhances the flexibility and standardization of the production process, reduces human error and maintenance costs, and is suitable for mass production and diversified product needs.
Smart Images
Figure CN222856921U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of workpiece tapping, in particular to an automatic tapping device for multi-size threads. Background Art
[0002] Traditional thread processing methods, such as manual tapping, desktop tapping machines or simple automated equipment, have the following problems in use:
[0003] Early manual tapping completely relied on the operator's technical proficiency and physical strength. It was not only labor-intensive but also inefficient, and could not meet the needs of mass production in modern industry. Even though primary automated equipment appeared later, they often had single functions and poor adaptability. When changing workpieces or thread standards of different specifications, a lot of manual adjustments and downtime were required, resulting in low production efficiency and increased costs. Manual operation made it difficult to achieve high precision and consistency in thread processing, and it was easy to cause problems such as thread size deviation, irregular tooth shape, and rough surface, which affected the quality and service life of the final product. The precision control of traditional equipment was relatively limited, especially in continuous mass production, it was difficult to ensure the uniform quality of the threads of each product. Faced with diversified product demands, traditional thread processing equipment could often only process thread specifications within a certain range. For variable workpiece sizes and threads of different standards (such as metric, imperial, special threads, etc.), special tools needed to be replaced or complex adjustments needed to be made, which reduced the flexibility and efficiency of processing.
[0004] Based on the above background, the utility model proposes a multi-size thread automatic tapping device to solve the above problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a multi-size thread automatic tapping device, comprising a positioning fixture for clamping and fixing a workpiece, and a plurality of tapping components mounted and fixed on the upper part of the positioning fixture; the positioning fixture comprises a chassis, a mounting plate fixed to the upper side of the chassis, a rotary drive embedded in the middle of the mounting plate, a turntable fixed to the output end of the rotary drive, a limit cylinder fixed to the edge position of the lower side of the turntable, a bracket fixed to the edge position of the upper side of the turntable, and a workpiece clamping sleeve fixed inside the bracket;
[0007] The tapping assembly includes a base fixed on the side edge of the mounting plate, a machine base fixed on the upper side of the base, a transmission member arranged on the outer end of the machine base, a motor installed on the inner end of the transmission member, a kit connected to the output shaft of the machine base, a tapping rod assembled inside the kit, a positioning member movably arranged on the output shaft of the machine base, a positioning rod passing through the upper corner of the positioning member, and a fixing member used for installing and positioning the positioning rod.
[0008] The utility model is further configured that a mounting groove for assembling fasteners is arranged on the side of the chassis, and the chassis is fixed to the external processing table through the fasteners.
[0009] The utility model is further configured that a limiting hole is provided at the edge of the turntable, wherein the limiting hole matches with the telescopic end of the limiting cylinder, and the main body of the limiting cylinder is equidistantly fixed on the side surface of the mounting plate.
[0010] The utility model is further configured that a workpiece body is arranged inside the workpiece clamping sleeve, and a locking piece is arranged at the tail of the workpiece clamping sleeve.
[0011] The utility model is further configured such that the output shaft of the motor is matched with the output shaft inside the machine base through a transmission gear arranged inside the transmission member, and a fixing member is fixed to the end of the upper side surface of the machine base.
[0012] The utility model is further configured that the positioning member is a V-shaped structure, and a shaft sleeve is embedded in the lower end of the positioning member.
[0013] The utility model has the following beneficial effects:
[0014] 1. The tapping device supports the processing of threads of various sizes. By adjusting the transmission parts, tapping rods and positioning parts, it can quickly adapt to the needs of different workpiece sizes and thread specifications. There is no need to frequently replace equipment or tools, which enhances the flexibility of the production process. The coordination of the limit cylinder and the limit hole, the setting of the V-shaped positioning parts and the positioning rod, and the fine clamping of the workpiece sleeve jointly ensure the position accuracy and thread quality during the tapping process, reduce human errors, and improve the standardization and consistency of thread processing.
[0015] 2. The integrated tapping components and automated tapping process significantly reduce manual intervention. The motor-driven tapping operation is not only fast but also highly stable, which is particularly suitable for batch production and continuous operation, greatly improving production efficiency. The highly integrated design simplifies the operation process of the equipment, and the workpiece clamping and tapping parameter adjustment are convenient, reducing the learning cost of operators. At the same time, the modular structure design facilitates daily maintenance and troubleshooting, reducing the difficulty and cost of maintenance.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 The figure is a schematic diagram of the overall structure of a multi-size thread automatic tapping device.
[0019] Figure 2 The present invention is a schematic diagram of the structure of a tapping assembly in an automatic tapping device for multi-size threads.
[0020] Figure 3 The figure is a side view of the overall structure of a multi-size thread automatic tapping device.
[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0022] 1. Positioning tool; 11. Chassis; 12. Mounting plate; 13. Turntable; 14. Bracket; 15. Locking piece; 16. Workpiece clamping sleeve; 17. Limit cylinder; 18. Rotary drive; 2. Tapping assembly; 21. Base; 22. Transmission part; 23. Motor; 24. Tapping rod; 25. Fixing part; 26. Positioning rod; 27. Positioning part; 28. Kit; 29. Machine base. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0024] See also Figure 1-3 The utility model is a multi-size thread automatic tapping device, comprising a positioning fixture 1 for clamping and fixing a workpiece, and a plurality of tapping components 2 mounted and fixed on the upper part of the positioning fixture 1; the positioning fixture 1 comprises a chassis 11, a mounting plate 12 fixed to the upper side of the chassis 11, a rotary drive 18 embedded in the middle position of the mounting plate 12, a turntable 13 fixed to the output end of the rotary drive 18, a limit cylinder 17 fixed to the edge position of the lower side of the turntable 13, a bracket 14 fixed to the edge position of the upper side of the turntable 13, and a workpiece clamping sleeve 16 fixed inside the bracket 14;
[0025] The tapping assembly 2 includes a base 21 fixed to the edge of the upper side surface of the mounting plate 12, a machine base 29 fixed to the upper side surface of the base 21, a transmission member 22 arranged at the outer end of the machine base 29, a motor 23 installed at the inner end of the transmission member 22, a kit 28 connected to the output shaft of the machine base 29, a tapping rod 24 assembled inside the kit 28, a positioning member 27 movably arranged at the output shaft of the machine base 29, a positioning rod 26 penetrating the upper corner of the positioning member 27, and a fixing member 25 for installing and positioning the positioning rod 26.
[0026] Specifically, a mounting groove for fastener assembly is set on the side of the chassis 11, and the chassis 11 is fixed to the external processing table through fasteners; a limiting hole is opened at the edge of the turntable 13, and the limiting hole cooperates with the telescopic end of the limiting cylinder 17, and the main part of the limiting cylinder 17 is equidistantly fixed on the upper side of the mounting plate 12; the workpiece body is set inside the workpiece jacket 16, and a locking piece 15 is set at the tail of the workpiece jacket 16.
[0027] The output shaft of the motor 23 is coupled to the output shaft of the base 29 via the transmission gear disposed inside the transmission member 22. A fixing member 25 is fixed to the upper side end of the base 29. The positioning member 27 is a V-shaped structure, and a shaft sleeve is embedded in the lower end of the positioning member 27.
[0028] The multi-size thread automatic tapping device can efficiently and accurately process various sizes of internal threads on different workpieces, including:
[0029] The positioning tool 1 integrates functions such as workpiece fixing, rotation and positioning control. The chassis 11 provides a stable foundation, the mounting plate 12 carries the entire upper structure, and the rotary drive 18 drives the workpiece to rotate through the turntable 13 to achieve uniform tapping. The limit cylinder 17 cooperates with the limit hole on the edge of the turntable 13 to control the positioning accuracy of the workpiece during the tapping process and ensure the consistency and accuracy of the tapping position.
[0030] The tapping assembly 2 is adapted to thread processing of different sizes. The motor 23 drives the output shaft in the machine base 29 through the transmission member 22 (including the transmission gear), thereby driving the tapping rod 24 to rotate for tapping. The V-shaped positioning member 27 and the fixing member 25 jointly ensure the precise guidance and stability of the tapping rod 24 to prevent deviation during the tapping process.
[0031] The workpiece clamping sleeve 16 has the workpiece body built in, and can be quickly clamped and released through the locking member 15, so as to facilitate the replacement of workpieces of different sizes, improve the efficiency of workpiece exchange, and reduce the preparation time.
[0032] In addition, the mounting groove design of the chassis 11 facilitates quick fixation to the external processing table, enhancing the overall stability and versatility of the device; the V-shaped structure of the positioning member 27 is suitable for center positioning of workpieces of various shapes, and the sleeve design at its lower end improves the wear resistance and service life of the rotating parts.
[0033] During specific use, the workpiece is clamped and fixed by the workpiece clamping sleeve 16, the locking part 15 ensures the stability of the workpiece, the turntable 13 rotates to drive the workpiece to rotate, and the limit cylinder 17 adjusts the limit according to the workpiece requirements to ensure the accuracy of the tapping position; after the motor 23 is started, the power is transmitted to the tapping rod 24 through the transmission mechanism, the tapping rod 24 enters the inner hole of the workpiece, and gradually cuts to form a thread, the positioning part 27 and the positioning rod 26 ensure the verticality and positioning accuracy of the tap during the tapping process; the entire device is driven by the motor 23 to realize the automation of the tapping process, and the adjustability of the tapping component 2 allows rapid adjustment for threads of different diameters and pitches, thereby improving processing efficiency and adaptability.
[0034] In summary, the multi-size thread automatic tapping device significantly improves the efficiency and quality of thread processing through integrated design, highly automated operation, flexible workpiece adaptability and precise positioning system. It is particularly suitable for mass production or manufacturing scenarios that require frequent changes in workpiece sizes.
[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An automatic tapping device for multi-size threads, comprising a positioning fixture (1) for clamping and fixing a workpiece, and a plurality of tapping assemblies (2) mounted and fixed on the upper part of the positioning fixture (1); characterized in that: The positioning tool (1) comprises a chassis (11), a mounting plate (12) fixed to the upper side of the chassis (11), a rotary drive (18) embedded in the middle of the mounting plate (12), a turntable (13) fixed to the output end of the rotary drive (18), a limit cylinder (17) fixed to the edge of the lower side of the turntable (13), a bracket (14) fixed to the edge of the upper side of the turntable (13), and a workpiece clamp (16) fixed inside the bracket (14); The tapping assembly (2) comprises a base (21) fixed to the edge of the upper side of the mounting plate (12), a machine base (29) fixed to the upper side of the base (21), a transmission member (22) arranged at the outer end of the machine base (29), a motor (23) mounted at the inner end of the transmission member (22), a kit (28) connected to the output shaft of the machine base (29), a tapping rod (24) assembled and arranged inside the kit (28), a positioning member (27) movably arranged at the output shaft of the machine base (29), a positioning rod (26) penetrating the upper corner of the positioning member (27), and a fixing member (25) used for mounting and positioning the positioning rod (26).
2. The multi-size thread automatic tapping device according to claim 1, characterized in that: A mounting groove for assembling fasteners is provided on the side of the chassis (11), and the chassis (11) is fixed to the external processing table via the fasteners.
3. The multi-size thread automatic tapping device according to claim 1, characterized in that: A limiting hole is provided at the edge of the rotating disk (13), wherein the limiting hole cooperates with the telescopic end of the limiting cylinder (17), and the main body of the limiting cylinder (17) is fixed to the upper side of the mounting plate (12) at equal distances.
4. The multi-size thread automatic tapping device according to claim 1, characterized in that: A workpiece body is arranged inside the workpiece clamping sleeve (16), and a locking piece (15) is arranged at the rear of the workpiece clamping sleeve (16).
5. The multi-size thread automatic tapping device according to claim 1, characterized in that: The output shaft of the motor (23) is matched with the output shaft inside the machine base (29) through a transmission gear provided inside the transmission member (22). A fixing member (25) is fixed to the end of the upper side surface of the machine base (29).
6. The multi-size thread automatic tapping device according to claim 1, characterized in that: The positioning member (27) is a V-shaped structure, and a shaft sleeve is embedded in the lower end of the positioning member (27).