Multidirectional girth welding head

By designing a multi-directional ring seam welding head, using vertical slide rails, sliding brackets, rotating components and locking components, multi-directional welding of the pipe body is achieved, solving the problems of stagnation and interruption during the welding process, and improving welding quality and efficiency.

CN222857079UActive Publication Date: 2025-05-13HUBEI SHIXU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421382247.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-05-13
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

When performing ring seam welding, stagnation and interruption during the welding process are prone to occur, which affects the welding quality. At the same time, welding on both sides of the pipeline requires cumbersome trimming of the welding head position.

Method used

A multi-directional ring seam welding welding head is designed, including frame, welding assembly, conveying assembly, locking assembly and rotating assembly. The multi-directional positioning and movement of the welding head is achieved through vertical slide rails and sliding brackets, and the multi-directional welding of the pipe body is achieved by combining the rotating assembly and locking assembly.

Benefits of technology

It effectively avoids stagnation and interruption during the welding process, improves welding quality and efficiency, and simplifies the operation process of welding on both sides of the pipeline.

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    Figure CN222857079U_ABST
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Abstract

The utility model discloses a multidirectional girth welding head, relates to girth welding technical field, including frame and welding subassembly, the side of frame is equipped with the transport subassembly through the bolt, and the welding subassembly is provided on the frame far away from the transport subassembly side, and the frame top is equipped with two sets of rotating subassembly, and the rotating subassembly is equipped with two sets of rotating subassembly. And a welding pipe is placed above the two rotating assemblies, locking assemblies are attached to the two sides of the welding pipe, a second motor chamber is arranged on the side, away from the rotating assemblies, of the rack, and a first motor chamber is arranged on the right side of the second motor chamber. When a pipeline is welded, a vertical sliding rail and a sliding support in a welding assembly can drive two sets of welding heads to weld the two sides of a pipe body, so that multi-directional welding of the pipe body is achieved, the welding speed is reduced, meanwhile, the welding efficiency is improved through the method that the two sets of welding heads are used for welding at the same time, and the welding efficiency is improved. Therefore, the welding modes of the pipe body in different forms are realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of girth welding, in particular to a multi-directional girth welding welding head. Background Art

[0002] Circumferential welding refers to the welding of various circular and annular welds, and the welded weld is a closed circular ring. This welding method is common in the connection parts of circular structures such as pipes and containers, because their shape determines that continuous welding along the circumference is required during welding. However, when welding pipes, due to its manual welding method, there is often a stagnation in the welding process, which leads to welding interruption and affects the welding quality. Therefore, a multi-directional circular welding head is needed.

[0003] The application number retrieved is: CN202022955006.8, a multi-welding head synchronous positioning mechanism for an automatic welding machine for internal circumferential seams of pipelines, which has good fixing effect, strong versatility and is easy to use and operate.

[0004] However, the existing circumferential welding still has certain defects in actual use: when welding the pipe body, there is often a stagnation in the welding process, which leads to welding interruption and affects the welding quality. At the same time, when welding both sides of the pipeline, it is often necessary to weld the pipe body on one side and then repeat the welding on the other side of the pipeline. Therefore, the welding process is often cumbersome and the position of the welding head needs to be readjusted. For this reason, we propose a multi-directional circumferential welding head. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a multi-directional circumferential seam welding welding head, which aims to improve the problem that when welding the pipe body, there will often be stagnation in the welding process, which will lead to welding interruption and affect the welding quality. At the same time, when it is necessary to weld both sides of the pipeline, it is often necessary to weld the pipe body on one side and then repeat the welding on the pipe on the other side, which often leads to cumbersome welding process and the need to readjust the position of the welding head.

[0006] The utility model realizes a multi-directional annular seam welding head through the following technical scheme, including a frame and a welding assembly, a conveying assembly is installed on the side of the frame by bolts, and the welding assembly is arranged on the side of the frame away from the conveying assembly, and two groups of rotating assemblies are installed above the frame, and welding pipes are placed above the two groups of rotating assemblies, and locking assemblies are attached to both sides of the welding pipes, and a second motor room is arranged on the side of the frame away from the rotating assembly, and a first motor room is arranged on the right side of the second motor room.

[0007] Furthermore, the welding assembly includes a connecting plate, a vertical slide rail, a control room, a sliding bracket, a welding head, a welding guard plate and a welding baffle, and two groups of vertical slide rails are arranged on the left side of the connecting plate, and a control room is arranged at the center of the two groups of vertical slide rails, and sliding brackets are arranged on the side of the two groups of vertical slide rails away from the connecting plate, and a welding head is arranged on the side of the sliding bracket away from the two groups of vertical slide rails, and welding guard plates are installed on the side of the two groups of welding heads away from the sliding bracket, and welding baffles are installed below the two groups of welding guard plates by bolts.

[0008] Furthermore, the conveying assembly includes a driving motor, a supporting base, a conveying bracket, a lifting bracket, a rotating shaft and a gear, and a supporting base is arranged below the driving motor, and conveying brackets are installed on both sides of the supporting base by bolts, and lifting brackets are installed on both sides of the conveying bracket, and rotating shafts are inserted at the centers of the two groups of lifting brackets, and gears are installed on the outer surfaces of the rotating shafts.

[0009] Furthermore, the locking assembly includes a fixed base, a fixed bracket, an electric push rod, an extrusion block and a rotating disk, and a fixed bracket is installed above the fixed base, and the electric push rod is installed on the top of the fixed bracket through bolts, and the extrusion block is installed on the output end of the electric push rod through bolts, and a rotating disk is installed on the side of the extrusion block away from the electric push rod.

[0010] Furthermore, the rotating assembly includes a rotating ring and a connecting bracket, and connecting brackets are installed on both sides of the two groups of rotating rings.

[0011] Furthermore, a support leg is installed below the frame by bolts, a fixing plate is installed below the support leg, and a support rod is installed below the first motor room.

[0012] The utility model provides a multi-directional annular seam welding welding head, which has the following beneficial effects:

[0013] When welding the pipeline, the pipeline is placed above the rotating assembly through the conveying assembly. At this time, the two sides of the pipe body are locked by the locking structure to close the welding seam. At this time, the vertical slide rail in the welding assembly drives the sliding bracket to move, so that the welding head installed by the sliding bracket is above the pipeline. At this time, the sliding bracket drives the welding head to move, so that the slide rail inside the sliding bracket drives the welding head to move respectively, so that the two groups of welding heads are positioned with the welding position of the pipe body below. At this time, the welding head welds the pipe body, and the rotating assembly drives the pipe body to rotate. At this time, the locking assembly used to lock the pipe body reduces the friction of the pipe body through the rotating disk that contacts the pipe body inside. The specific contents are as follows:

[0014] A conveying assembly is installed on the side of the frame by bolts, and the welding assembly is arranged on the side of the frame away from the conveying assembly, and two groups of rotating assemblies are installed above the frame, and welding pipes are placed above the two groups of rotating assemblies, and locking assemblies are attached to both sides of the welding pipes, and a second motor room is arranged on the side of the frame away from the rotating assembly, and a first motor room is arranged on the right side of the second motor room, the welding assembly includes a connecting plate, a vertical slide rail, a control room, a sliding bracket, a welding head, a welding guard plate and a welding baffle, and two groups of vertical slide rails are arranged on the left side of the connecting plate, and a control room is arranged at the center of the two groups of vertical slide rails, and sliding brackets are arranged on the side of the two groups of vertical slide rails away from the connecting plate, and a welding head is arranged on the side of the sliding bracket away from the two groups of vertical slide rails, and welding guard plates are installed on the side of the two groups of welding heads away from the sliding bracket, and welding baffles are installed under the two groups of welding guard plates by bolts. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of a multi-directional annular seam welding welding head of the utility model;

[0016] Figure 2 It is a structural schematic diagram of a machine tool for a multi-directional annular seam welding welding head of the utility model;

[0017] Figure 3 It is a structural schematic diagram of a conveying assembly of a multi-directional annular seam welding welding head of the utility model;

[0018] Figure 4 The utility model is a structural schematic diagram of a welding assembly of a multi-directional circumferential seam welding welding head.

[0019] In the figure: 1. frame; 2. support leg; 3. fixed plate; 4. support rod; 5. first motor room; 6. welding assembly; 7. locking assembly; 8. conveying assembly; 9. welding pipe; 10. rotating assembly; 11. fixed base; 12. fixed bracket; 13. electric push rod; 14. extrusion block; 1401, rotating disk; 15. rotating ring; 16. connecting bracket; 17. second motor room; 18. driving motor; 19. supporting base; 20. conveying bracket; 21. lifting bracket; 22. rotating shaft; 23. connecting plate; 24. vertical slide rail; 25. control room; 26. sliding bracket; 27. welding head; 28. welding guard plate; 29. ​​welding baffle. DETAILED DESCRIPTION

[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0021] like Figure 1 - Figure 4As shown, a multi-directional circumferential seam welding head includes a frame 1 and a welding assembly 6, a conveying assembly 8 is installed on the side of the frame 1 by bolts, and the welding assembly 6 is arranged on the side of the frame 1 away from the conveying assembly 8, and two groups of rotating assemblies 10 are installed above the frame 1, and welding pipes 9 are placed above the two groups of rotating assemblies 10, and locking assemblies 7 are attached to both sides of the welding pipes 9, and a second motor room 17 is provided on the side of the frame 1 away from the rotating assembly 10, and a first motor room 5 is provided on the right side of the second motor room 17, wherein the pipe body used for welding is moved to the top of the rotating assembly 10 by the conveying assembly 8, and the welding pipes 9 are closed by the locking assembly 7, and at this time the welding assembly 6 moves to the specified position to weld both sides of the welding pipe 9 to complete the welding of the pipe body.

[0022] The welding assembly 6 includes a connecting plate 23, a vertical slide rail 24, a control room 25, a sliding bracket 26, a welding head 27, a welding guard plate 28 and a welding baffle 29, and two sets of vertical slide rails 24 are arranged on the left side of the connecting plate 23, and a control room 25 is arranged at the center of the two sets of vertical slide rails 24, and a sliding bracket 26 is arranged on the side of the two sets of vertical slide rails 24 away from the connecting plate 23, and a welding head 27 is arranged on the side of the sliding bracket 26 away from the two sets of vertical slide rails 24, and a welding guard plate 28 is installed on the side of the two sets of welding heads 27 away from the sliding bracket 26, and the two sets of welding guard plates 28 A welding baffle 29 is installed at the bottom by bolts. At this time, the vertical slide rail 24 of the welding component 6 drives the sliding bracket 26 to move upward, so that the welding component 6 can be welded with pipes of different diameters. At this time, two sets of slide rails are installed inside the sliding bracket 26, and the two sets of slide rails are respectively installed with the welding head 27. Therefore, when welding the pipe body, pipe welding at different distances can be achieved. The welding guard plate 28 at the head of the welding head 27 and the welding baffle block the welding impurities in the welding process, thereby preventing the welding head 27 from contacting with impurities and causing blockage.

[0023] The conveying assembly 8 includes a driving motor 18, a supporting base 19, a conveying bracket 20, a lifting bracket 21, a rotating shaft 22 and a gear, and a supporting base 19 is arranged below the driving motor 18, and the conveying bracket 20 is installed on both sides of the supporting base 19 by bolts, and the lifting bracket 21 is installed on both sides of the conveying bracket 20, and the rotating shaft 22 is inserted at the center of the two groups of lifting brackets 21, and the outer surface of the rotating shaft 22 is installed with a gear, and the conveying assembly 8 is installed by the internal toothed belt connected to the output end of the driving motor 18 and the gear on the rotating shaft 22, so that its driving motor 18 drives the rotating shaft 22 to rotate, so that when the rotating shaft 22 rotates, the lifting bracket 21 connected to the rotating shaft 22 will lift and move the tube body above the conveying bracket 20, thereby moving the tube body to the top of the rotating assembly 10.

[0024] The locking assembly 7 includes a fixed base 11, a fixed bracket 12, an electric push rod 13, an extrusion block 14 and a rotating disk 1401, and a fixed bracket 12 is installed above the fixed base 11, and an electric push rod 13 is installed on the top of the fixed bracket 12 by bolts, and an extrusion block 14 is installed on the output end of the electric push rod 13 by bolts, and a rotating disk 1401 is installed on the side of the extrusion block 14 away from the electric push rod 13. At this time, when the pipe body used for welding is above the conveying assembly 8, the electric push rod 13 is pushed forward, so that the extrusion block 14 contacts the pipe body, and the rotating disk 1401 installed on the outer surface of the extrusion block 14 contacts the pipe body to extrude the pipe body. During the extrusion process, when the pipe body rotates, the rotating disk 1401 in contact with the pipe body simultaneously follows the inside of the extrusion block 14 and rotates through the bearing.

[0025] The rotating assembly 10 includes a rotating ring 15 and a connecting bracket 16, and the connecting bracket 16 is installed on both sides of the two sets of rotating rings 15. At this time, the rotating assembly 10 drives the rotating ring 15 to rotate through the motor inside the second motor chamber 17, so that the rotating ring 15 drives the pipe body to rotate, so that during the welding process, the welding position is constantly changed, thereby realizing multi-directional welding.

[0026] A support leg 2 is installed below the frame 1 by bolts, and a fixing plate 3 is installed below the support leg 2, and a support rod 4 is installed below the first motor room 5. The frame 1 is supported by the support leg 2 and the fixing plate 3, and the first motor room 5 is supported by the support rod 4 below.

[0027] In summary, the utility model uses the frame 1 and the welding assembly 6. When welding the pipe body, the welding pipe 9 is placed above the conveying bracket 20 of the conveying assembly 8. Since the conveying bracket 20 is inclined, the pipe rolls to the top of the lifting bracket 21. At this time, the driving motor 18 drives the rotating shaft 22 to rotate through the belt, and the lifting bracket 21 connected to the pipe body is driven by the rotating shaft 22 to contact the pipe body, thereby lifting the pipe body to move, so that the pipe body is moved to the top of the rotating assembly 10. At this time, the locking assemblies 7 on both sides of the rotating assembly 10 push the extrusion block 14 through the electric push rod 13, and the rotating disk 1401 of the extrusion block 14 contacts the pipe body, thereby completing To fix the pipe body, the vertical slide rail 24 of the welding assembly 6 drives the connected sliding bracket 26 to move upward, so that the welding head 27 installed on the sliding bracket 26 is above the pipe body. At this time, the welding head 27 is adjusted by the slide rail inside the sliding bracket 26, so that the welding head 27 is in the welding position. At this time, the welding head 27 welds the pipe body. During the welding process, the rotating assembly 10 drives the rotating ring 15 to rotate through the second motor chamber 17, so that the pipe body above the rotating ring 15 is continuously moved, so that the welding head 27 can continuously weld the pipe body, thereby realizing multi-directional welding of the pipe body.

Claims

1. A multi-directional annular seam welding welding head, comprising a frame (1) and a welding assembly (6), characterized in that: A conveying assembly (8) is installed on the side of the frame (1) by bolts, and the welding assembly (6) is arranged on the side of the frame (1) away from the conveying assembly (8), and two groups of rotating assemblies (10) are installed above the frame (1), and welding pipes (9) are placed above the two groups of rotating assemblies (10), and locking assemblies (7) are attached to both sides of the welding pipes (9), and a second motor room (17) is arranged on the side of the frame (1) away from the rotating assembly (10), and a first motor room (5) is arranged on the right side of the second motor room (17).

2. The multi-directional circumferential welding head according to claim 1, characterized in that: The welding assembly (6) includes a connecting plate (23), a vertical slide rail (24), a control room (25), a sliding bracket (26), a welding head (27), a welding guard plate (28) and a welding baffle (29), and two groups of vertical slide rails (24) are arranged on the left side of the connecting plate (23), and a control room (25) is arranged at the center of the two groups of vertical slide rails (24), and a sliding bracket (26) is arranged on the side of the two groups of vertical slide rails (24) away from the connecting plate (23), and a welding head (27) is arranged on the side of the sliding bracket (26) away from the two groups of vertical slide rails (24), and a welding guard plate (28) is installed on the side of the two groups of welding heads (27) away from the sliding bracket (26), and a welding baffle (29) is installed below the two groups of welding guard plates (28) by bolts.

3. The multi-directional circumferential welding head according to claim 1, characterized in that: The conveying assembly (8) includes a driving motor (18), a supporting base (19), a conveying bracket (20), a lifting bracket (21), a rotating shaft (22) and a gear, and a supporting base (19) is arranged below the driving motor (18), and conveying brackets (20) are installed on both sides of the supporting base (19) by bolts, and lifting brackets (21) are installed on both sides of the conveying bracket (20), and the rotating shaft (22) is inserted at the center of the two groups of lifting brackets (21), and the outer surface of the rotating shaft (22) is installed with a gear.

4. The multi-directional circumferential welding head according to claim 1, characterized in that: The locking assembly (7) comprises a fixed base (11), a fixed bracket (12), an electric push rod (13), an extrusion block (14) and a rotating disk (1401), wherein the fixed bracket (12) is installed above the fixed base (11), the electric push rod (13) is installed at the top of the fixed bracket (12) via bolts, the extrusion block (14) is installed at the output end of the electric push rod (13) via bolts, and the rotating disk (1401) is installed on the side of the extrusion block (14) away from the electric push rod (13).

5. The multi-directional circumferential welding head according to claim 1, characterized in that: The rotating assembly (10) comprises a rotating ring (15) and a connecting bracket (16), and connecting brackets (16) are installed on both sides of the two groups of rotating rings (15).

6. The multi-directional circumferential welding head according to claim 1, characterized in that: A support leg (2) is installed below the frame (1) by means of bolts, a fixing plate (3) is installed below the support leg (2), and a support rod (4) is installed below the first motor room (5).

Citation Information

Patent Citations

  • Multi-welding-head synchronous positioning mechanism of pipeline inner circular seam automatic welding machine

    CN214392982U