Aluminum profile photovoltaic frame punching machine capable of assisting in cleaning
By designing a punching machine for photovoltaic frames of aluminum profiles with discharge troughs, guide troughs and waste hoppers, the problem of difficult to clean up aluminum waste chips in existing equipment is solved, and effective waste collection and equipment safety improvement is achieved.
Patent Information
- Application Number
- CN202421856859.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing aluminum profile photovoltaic frame punching machine has caused the aluminum waste to splash due to the open structure, which is difficult to clean, and may even enter the equipment, causing short circuits, causing equipment damage.
A punching machine for photovoltaic frames of aluminum profiles that can assist in cleaning is designed, including supporting legs, load-bearing platform, transmission frame, hydraulic frame and motor components. The effective collection and cleaning of waste is achieved through structures such as discharge grooves, guide grooves and waste hoppers.
It effectively prevents the splash of aluminum scraps, simplifies the cleaning process, reduces the risk of equipment damage, and improves the safety and efficiency of equipment use.
Smart Images

Figure CN222857312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching machines, in particular to a punching machine for an aluminum profile photovoltaic frame which can assist in cleaning. Background Art
[0002] Punching machine is a kind of mechanical equipment that completes the punching by driving the punching die on the material after the raw materials are installed. Punching machine can process thin sheets, stamping, molding, embossing and other operations that force metal into the die. In the field of photovoltaic power generation equipment technology, aluminum profiles are indispensable supporting components, but the existing aluminum profile photovoltaic frame punching machines have some shortcomings, such as:
[0003] Publication No.: CN212070110U describes an aluminum punching machine. Since the device adopts an open structure, there is no cleaning device on the operating table. During use, the cutting and punching devices will splash aluminum waste, making it difficult to clean. Once the waste splashes enter the control motherboard and other structures, it will cause a short circuit in the circuit and damage the device. Utility Model Content
[0004] The purpose of the utility model is to provide a punching machine for aluminum profile photovoltaic frames that can assist in cleaning, so as to solve the problem proposed in the above background technology that the equipment on the existing market adopts an open structure and no cleaning device is provided on its operating table. During use, the cutting and punching devices will splash aluminum waste chips, making it difficult to clean. Once the waste chips splash into structures such as the control main board, it may cause a short circuit in the circuit and damage the equipment.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a punching machine for photovoltaic frames of aluminum profiles that can assist in cleaning, comprising support legs, a bearing platform, a transmission frame, a first motor and a first hydraulic frame;
[0006] A bearing platform is arranged above the supporting leg, a discharging trough is installed on the right side of the bearing platform, and a supporting block is installed above the discharging trough, a second hydraulic frame is installed on the left side of the discharging trough, a first hydraulic rod is arranged below the second hydraulic frame, a second motor is arranged on the right side of the first hydraulic rod, an electromagnetic guide rail is arranged at the bottom of the second motor, a first protective cover is arranged on the right side of the midpoint of the electromagnetic guide rail, and a second protective cover is arranged on the left side of the electromagnetic guide rail, a third motor is arranged on the right side of the second protective cover, a cutting knife is arranged on the right side of the third motor, and a fan blade is arranged on the side of the cutting knife, a transmission frame is arranged on the left side of the bearing platform, a first motor is arranged on the inner side of the transmission frame, and a first hydraulic frame is arranged on the right side of the transmission frame, a second hydraulic rod is arranged below the first hydraulic frame, an opening plate is arranged below the second hydraulic rod, a material guide trough is arranged below the opening plate, and a waste hopper is arranged on the left side of the material guide trough.
[0007] As a preferred technical solution of the utility model, the support leg is fixedly connected to the load-bearing platform, the load-bearing platform is fixedly connected to the transmission frame of an inverted U-shaped structure, the inner side of the transmission frame is covered with a belt, and the side of the transmission frame is fixedly connected to the first motor;
[0008] By adopting the above technical solution, the equipment fixes the transmission frame of the inverted U-shaped structure above the carrying platform and uses a belt as a transmission component. It has less noise when in use, and the belt cost is low and is easy to replace and maintain.
[0009] As a preferred technical solution of the utility model, the first hydraulic frame is fixedly connected to the right side of the center line of the upper surface of the bearing platform, the second hydraulic rod is fixedly connected to the inner side of the first hydraulic frame, the bottom of the second hydraulic rod is evenly fixedly connected to six perforated columns, the left and right sides of the second hydraulic rod are fixedly connected to the perforated plate, six holes are evenly opened above the perforated plate corresponding to the perforated columns, and the bottom of the perforated plate is fixedly connected to a material guide trough;
[0010] By adopting the above technical solution, the equipment can effectively improve the drilling efficiency by evenly and fixedly connecting six drilling columns at the bottom of the second hydraulic rod, and the material guide trough is fixedly connected under the drilling plate, which can make the waste generated by drilling easier to collect.
[0011] As a preferred technical solution of the utility model, the electromagnetic guide rail is fixedly connected to the left side of the midline of the upper surface of the carrying platform, the third motor is slidably connected to the left side of the upper surface of the electromagnetic guide rail, the first protective cover is fixedly connected to the side of the third motor, the second motor is slidably connected to the right side of the midpoint of the electromagnetic guide rail, the first protective cover is fixedly connected to the side of the second motor, and the first protective cover on the side of the second motor is opposite to the first protective cover on the side of the third motor, the output shaft on the inner side of the first protective cover is fixedly connected to the cutting knife, the side of the cutting knife is fixedly connected to the fan blade, and the fan blade is six straight thin plates;
[0012] By adopting the above technical solution, the equipment can realize synchronous cutting of two raw material pipelines by arranging the second motor and the third motor opposite to each other above the electromagnetic guide rail, effectively improving the speed of cutting the plate. The fan blades are six straight thin plates, which can form an exhaust fan structure in the first protective cover to blow away the heat generated by the cutting and take away the waste.
[0013] As a preferred technical solution of the utility model, the second hydraulic frame is fixedly connected to the left side of the center line of the upper surface of the bearing platform, the inner side of the second hydraulic frame is fixedly connected to the first hydraulic rod, and a groove is arranged at the bottom of the first hydraulic rod, the side of the second hydraulic frame is fixedly connected to the discharge trough, and a pair of support blocks are fixedly connected above the discharge trough, and the support blocks are right-angled trapezoidal structures;
[0014] By adopting the above technical solution, the device can clamp and limit the material plate by fixing a pair of support blocks above the discharge chute, cooperating with the first hydraulic rod, to prevent the material plate from shifting during the cutting process.
[0015] As a preferred technical solution of the utility model, the fan blades are of arc-shaped structure, and the arc surfaces of the fan blades are in the same direction;
[0016] By adopting the above technical solution, the device can reduce the resistance generated during rotation and increase the air volume by making the fan blades into an arc-shaped structure, and improve the structural strength of the fan blades, so that the fan blades have a certain toughness and can withstand the impact of waste materials.
[0017] As a preferred technical solution of the utility model, the support legs are fixedly connected to a load-bearing chassis below, and both sides of the load-bearing chassis are evenly rotatably connected to a total of four wheels.
[0018] By adopting the above technical solution, the device connects a total of four wheels by evenly rotating on both sides of the load-bearing chassis, which can eliminate the disassembly step during the movement of the equipment and effectively improve the maneuverability of the equipment.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] The equipment is connected to an inverted U-shaped transmission frame fixedly above the carrying platform, and uses a belt as a transmission component. It has less noise when in use, and the belt cost is low, and it is easy to replace and maintain.
[0021] The equipment can effectively improve the hole-opening efficiency by evenly and fixedly connecting six hole-opening columns at the bottom of the second hydraulic rod, and the material guide trough is fixedly connected under the hole-opening plate, which makes it easier to collect the waste generated by the hole-opening;
[0022] The device can realize synchronous cutting of two raw material pipelines by arranging the second motor and the third motor opposite to each other above the electromagnetic guide rail, effectively improving the cutting speed of the plate, and the fan blades are six straight thin plates, which can form an exhaust fan structure in the first protective cover to blow away the heat generated by cutting and take away the waste;
[0023] The device can clamp and limit the material sheet by fixing a pair of support blocks above the material discharge chute, and cooperate with the first hydraulic rod to prevent the material sheet from deflecting during the cutting process.
[0024] The device increases the air volume by making the fan blades into an arc-shaped structure, which can reduce the resistance generated when rotating, and improve the structural strength of the fan blades, so that the fan blades have a certain toughness and can withstand the impact of waste materials;
[0025] The device has four wheels connected by evenly rotating on both sides of the load-bearing chassis, which can eliminate the disassembly step during the movement of the equipment and effectively improve the maneuverability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a side view of the structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the side structure of the utility model when viewed from above;
[0028] Figure 3 It is a schematic diagram of the side cross-sectional structure of the utility model;
[0029] Figure 4 It is a schematic diagram of the rear side cross-sectional structure of the utility model;
[0030] Figure 5 This is a schematic diagram of the top view of the structure of the utility model;
[0031] Figure 6 This is a schematic diagram of the side view of the cutting knife of the utility model;
[0032] Figure 7 This is a schematic diagram of the side view structure of the cutting knife of the second embodiment of the utility model;
[0033] Figure 8 This is a side view structural schematic diagram of embodiment 3 of the present utility model.
[0034] In the figure: 1. support leg; 2. load-bearing platform; 3. transmission frame; 4. first motor; 5. first hydraulic frame; 6. first protective cover; 7. second motor; 8. electromagnetic guide rail; 9. first hydraulic rod; 10. discharge chute; 11. support block; 12. waste hopper; 13. third motor; 14. second hydraulic frame; 15. second protective cover; 16. second hydraulic rod; 17. perforated plate; 18. guide chute; 19. cutting knife; 20. wheel; 21. fan blade; 22. load-bearing chassis. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] See also Figure 1-8 , the technical solution of the utility model: a punching machine for aluminum profile photovoltaic frame that can assist in cleaning, Embodiment 1
[0037] Specific reference Figure 1-6, including a support leg 1, a bearing platform 2, a transmission frame 3, a first motor 4, a first hydraulic frame 5, a first protective cover 6, a second motor 7, an electromagnetic guide rail 8, a first hydraulic rod 9, a discharge chute 10, a support block 11, a waste hopper 12, a third motor 13, a second hydraulic frame 14, a second protective cover 15, a second hydraulic rod 16, a perforated plate 17, a guide chute 18, a cutting knife 19 and a fan blade 21;
[0038] A bearing platform 2 is arranged above the supporting leg 1, a discharging trough 10 is installed on the right side of the bearing platform 2, the bearing platform 2 is fixedly connected to the supporting leg 1, the bearing platform 2 is fixedly connected to the transmission frame 3 of an inverted U-shaped structure, a belt is set on the inner side of the transmission frame 3, and the side of the transmission frame 3 is fixedly connected to the first motor 4. The equipment is fixedly connected to the transmission frame 3 of the inverted U-shaped structure above the bearing platform 2, and a belt is used as a transmission component. When in use, there is less noise, and the belt cost is low, which is convenient for replacement and maintenance. A supporting block 11 is installed above the discharging trough 10, a second hydraulic frame 14 is installed on the left side of the discharging trough 10, a first hydraulic rod 9 is arranged below the second hydraulic frame 14, a second motor 7 is arranged on the right side of the first hydraulic rod 9, and an electromagnetic Guide rail 8, the first hydraulic frame 5 is fixedly connected to the right side of the midline of the upper surface of the carrying platform 2, the second hydraulic rod 16 is fixedly connected to the inner side of the first hydraulic frame 5, six perforated columns are evenly fixedly connected to the bottom of the second hydraulic rod 16, the left and right sides of the second hydraulic rod 16 are fixedly connected to the perforated plate 17, six holes are evenly opened above the perforated plate 17 corresponding to the perforated columns, and the material guide trough 18 is fixedly connected below the perforated plate 17. The equipment can effectively improve the perforation efficiency by evenly fixing six perforated columns at the bottom of the second hydraulic rod 16, and the material guide trough 18 is fixedly connected below the perforated plate 17, which can make the waste generated by punching easier to collect. The first protective cover 6 is installed on the right side of the midpoint of the electromagnetic guide rail 8, and the second protective cover 15 is installed on the left side of the electromagnetic guide rail 8. There is a third motor 13, a cutting knife 19 is installed on the right side of the third motor 13, the electromagnetic guide rail 8 is fixedly connected to the left side of the midline of the upper surface of the carrying platform 2, the third motor 13 is slidably connected to the left side above the electromagnetic guide rail 8, the third motor 13 is fixedly connected to the first protective cover 6 on the side, the second motor 7 is slidably connected to the right side of the midpoint of the electromagnetic guide rail 8, the first protective cover 6 is fixedly connected to the side of the second motor 7, and the first protective cover 6 on the side of the second motor 7 is opposite to the first protective cover 6 on the side of the third motor 13, the output shaft on the inner side of the first protective cover 6 is fixedly connected to the cutting knife 19, and the cutting knife 19 is fixedly connected to the side of the fan blade 21, and the fan blade 21 is six straight thin plates. The device can realize synchronous cutting of two raw material pipelines by arranging the second motor 7 and the third motor 13 opposite to each other above the electromagnetic guide rail 8. , effectively improving the speed of cutting the plate, and the fan blades 21 are six straight thin plates, which can form an exhaust fan structure in the first protective cover 6 to blow away the heat generated by cutting and take away the waste. The fan blades 21 are installed on the side of the cutting knife 19, and a transmission frame 3 is arranged on the left side of the bearing platform 2. A first motor 4 is arranged inside the transmission frame 3, and a first hydraulic frame 5 is installed on the right side of the transmission frame 3. A second hydraulic rod 16 is arranged below the first hydraulic frame 5, and a perforated plate 17 is installed below the second hydraulic rod 16. A material guide trough 18 is installed below the perforated plate 17, and a waste hopper 12 is installed on the left side of the material guide trough 18. The second hydraulic frame 14 is fixedly connected to the left side of the center line of the upper surface of the bearing platform 2, and the first hydraulic rod 9 is fixedly connected to the inside of the second hydraulic frame 14, and a groove is arranged at the bottom of the first hydraulic rod 9.The second hydraulic frame 14 is fixedly connected to the discharge chute 10 on the side, and a pair of support blocks 11 are fixedly connected above the discharge chute 10. The support blocks 11 are right-angled trapezoidal structures. The device can clamp and limit the material sheet by fixing a pair of support blocks 11 above the discharge chute 10, and cooperate with the first hydraulic rod 9 to prevent the material sheet from deflecting during the cutting process. Embodiment 2
[0039] Specific reference Figure 7 The difference between this embodiment and the first embodiment is that the fan blade 21 is an arc-shaped structure, and the arc surface of the fan blade 21 is consistent with a square;
[0040] By adopting the above technical solution, the device increases the air volume by making the fan blades 21 into an arc-shaped structure to reduce the resistance generated during rotation, and improves the structural strength of the fan blades 21, so that the fan blades 21 have a certain toughness and can withstand the impact of waste materials. Embodiment 3
[0041] Specific reference Figure 8 The difference between this embodiment and the first embodiment is that: the support leg 1 is fixedly connected to the support chassis 22 at the bottom, and both sides of the support chassis 22 are evenly rotatably connected to a total of four wheels 20.
[0042] By adopting the above technical solution, the device evenly rotates and connects a total of four wheels 20 on both sides of the load-bearing chassis 22, which can eliminate the disassembly step during the movement of the device and effectively improve the maneuverability of the device.
[0043] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A punching machine for an aluminum profile photovoltaic frame capable of assisting cleaning, comprising a support leg (1), a bearing platform (2), a transmission frame (3), a first motor (4) and a first hydraulic frame (5), characterized in that: A bearing platform (2) is arranged above the support leg (1), a discharge trough (10) is installed on the right side of the bearing platform (2), and a support block (11) is installed above the discharge trough (10), a second hydraulic frame (14) is installed on the left side of the discharge trough (10), a first hydraulic rod (9) is arranged below the second hydraulic frame (14), a second motor (7) is arranged on the right side of the first hydraulic rod (9), an electromagnetic guide rail (8) is arranged at the bottom of the second motor (7), a first protective cover (6) is installed on the right side of the midpoint of the electromagnetic guide rail (8), and a second protective cover (15) is installed on the left side of the electromagnetic guide rail (8), and the second protective cover (15) is installed on the left side of the electromagnetic guide rail (8). 5) A third motor (13) is installed on the right side of the third motor (13), a cutting knife (19) is installed on the right side of the third motor (13), a fan blade (21) is installed on the side of the cutting knife (19), a transmission frame (3) is arranged on the left side of the bearing platform (2), a first motor (4) is arranged inside the transmission frame (3), and a first hydraulic frame (5) is installed on the right side of the transmission frame (3), a second hydraulic rod (16) is arranged below the first hydraulic frame (5), a perforated plate (17) is installed below the second hydraulic rod (16), a material guide trough (18) is installed below the perforated plate (17), and a waste hopper (12) is installed on the left side of the material guide trough (18).
2. The punching machine for aluminum profile photovoltaic frame capable of auxiliary cleaning according to claim 1, characterized in that: The support leg (1) is fixedly connected to the bearing platform (2) on the top, and the bearing platform (2) is fixedly connected to the transmission frame (3) of an inverted U-shaped structure on the top, a belt is sleeved on the inner side of the transmission frame (3), and the side of the transmission frame (3) is fixedly connected to the first motor (4).
3. The punching machine for aluminum profile photovoltaic frame capable of auxiliary cleaning according to claim 2, characterized in that: The first hydraulic frame (5) is fixedly connected to the right side of the center line of the upper surface of the bearing platform (2), the second hydraulic rod (16) is fixedly connected to the inner side of the first hydraulic frame (5), six perforated columns are evenly fixedly connected to the bottom of the second hydraulic rod (16), the left and right sides of the second hydraulic rod (16) are fixedly connected to a perforated plate (17), six holes are evenly opened on the top of the perforated plate (17) corresponding to the perforated columns, and the bottom of the perforated plate (17) is fixedly connected to a material guide trough (18).
4. The punching machine for aluminum profile photovoltaic frame capable of auxiliary cleaning according to claim 3 is characterized in that: The left side of the center line of the upper surface of the carrying platform (2) is fixedly connected to the electromagnetic guide rail (8), the left side of the upper part of the electromagnetic guide rail (8) is slidably connected to the third motor (13), the side of the third motor (13) is fixedly connected to the first protective cover (6), the right side of the midpoint of the electromagnetic guide rail (8) is slidably connected to the second motor (7), the side of the second motor (7) is fixedly connected to the first protective cover (6), and the first protective cover (6) on the side of the second motor (7) is opposite in structure to the first protective cover (6) on the side of the third motor (13), the inner output shaft of the first protective cover (6) is fixedly connected to the cutting knife (19), and the side of the cutting knife (19) is fixedly connected to the fan blade (21), and the fan blade (21) is six straight thin plates.
5. The punching machine for aluminum profile photovoltaic frame capable of auxiliary cleaning according to claim 4, characterized in that: The left side of the center line of the upper surface of the bearing platform (2) is fixedly connected to a second hydraulic frame (14); the inner side of the second hydraulic frame (14) is fixedly connected to a first hydraulic rod (9); a groove is provided at the bottom of the first hydraulic rod (9); the side of the second hydraulic frame (14) is fixedly connected to a discharge trough (10); a pair of support blocks (11) are fixedly connected above the discharge trough (10); and the support blocks (11) are of a right-angled trapezoidal structure.
6. The punching machine for aluminum profile photovoltaic frame capable of auxiliary cleaning according to claim 5, characterized in that: The fan blade (21) is an arc-shaped structure, and the arc surface of the fan blade (21) is uniformly square.
7. The punching machine for aluminum profile photovoltaic frame capable of auxiliary cleaning according to claim 6, characterized in that: The support leg (1) is fixedly connected to a load-bearing chassis (22) at its lower side, and both sides of the load-bearing chassis (22) are evenly rotatably connected to a total of four wheels (20).
Citation Information
Patent Citations
Aluminum product punching machine
CN212070110U