Common plate flange machine capable of being compatible with different plates

By designing a combined structure of the rotating part and the clamping part in the common plate flange machine, the 180-degree rotation and complete processing of the plate are solved, and the problems of complex and safety hazards of the plate processing process in the prior art are improved, and processing efficiency and safety are improved.

CN222857439UActive Publication Date: 2025-05-13ZHUZHOU JINYU EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421811120.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-13
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

When processing wide sheets, the existing common plate flange machine requires operators to manually change the position of the sheet, resulting in increased processing flow, reduced efficiency, and safety hazards.

Method used

A common plate flange machine that is compatible with different plates is designed, and a combination of rotating part and clamping part is adopted. Through the cooperation of electric push rods and sliding plates, the 180-degree rotation and complete processing of the plate is achieved.

Benefits of technology

The design reduces the risk of manual operation, simplifies the processing process, improves production efficiency, and is compatible with the processing of different plates, improving work safety and output.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a common-plate flange machine capable of being compatible with different plates, and belongs to the technical field of common-plate flange machines. Comprising a workbench; the flange machine main body is located on the workbench and used for machining the plate into a flange product; the clamping part is located on the workbench, is used for clamping the plate and is arranged to keep clamping the plate all the time when the plate is machined on the flange machine main body; the rotating part is located on one side of the workbench. According to the utility model, the rotating part is arranged, a traditional slideway is extended, and the extended part of the slideway is provided with the through groove, when the sliding plate clamps a plate to move to the through groove section, the sliding plate is lifted through the electric push rod in the rotating part, and then the sliding plate is rotated, so that the whole plate is rotated by 180 degrees, and the unprocessed side of the plate is rotated to one side of the flange machine main body; and the sliding plate moves to the initial side on the sliding way again, so that complete machining of the plate is completed, the risk of manual operation is reduced, meanwhile, production is accelerated, and the yield is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of common plate flange machines, in particular to a common plate flange machine which is compatible with different plates. Background Art

[0002] The common plate flange machine is a mechanical equipment specially used for producing common plate flanges. Its working principle mainly relies on precise mechanical structure and control system. When the operator inputs the plate parameters and flange size, the equipment will automatically adjust the position of the mold and fixture. Subsequently, the plate is sent to the working area through the conveyor. After rolling, cutting and forming processes, the required common plate flange product is finally obtained. During the whole process, the equipment adopts high-precision positioning system and sensors to ensure the dimensional accuracy and shape accuracy of the flange.

[0003] In the prior art, during the plate processing process, most of the plates are wide and can only be processed on one side on the common plate flange machine. The other side of the plate can only be processed after the operator manually changes the processing position of the plate. This will increase the processing flow and reduce work efficiency during the plate processing process. At the same time, there are certain safety hazards for operators during the processing process. Therefore, the present application provides a common plate flange machine that is compatible with different plates to meet the needs. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a common plate flange machine that is compatible with different plates to solve the problem that in the existing plate processing process, most plates are wide and can only be processed on one side on the common plate flange machine. The other side of the plate can only be processed after the operator manually changes the processing position of the plate, which will increase the processing flow and reduce work efficiency during the plate processing. At the same time, there are certain safety hazards for operators during the processing.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a common plate flange machine that is compatible with different plates, comprising: a workbench; a flange machine body, located on the workbench, used to process the plate into a flange product; a clamping part, located on the workbench, used to clamp the plate, and is configured to keep the plate clamped when the plate is processed by the flange machine body; a rotating part, located on one side of the workbench, used to rotate the plate clamped by the clamping part, and is configured to rotate the unprocessed side of the plate to the side close to the flange machine body after rotating the plate 180 degrees; a driving part, located inside the workbench, used to operate the flange machine body and the rotating part.

[0006] Preferably, the flange machine body includes: a frame located on the workbench; a steel wheel assembly located on the frame, used to process the plate and enable the plate to move horizontally on the steel wheel assembly; a guard plate installed on the top of the frame, used to prevent the plate from popping out of the steel wheel assembly; a support platform installed on the frame and located on the side of the workbench away from the rotating part, so that the plate can be transmitted from one side of the support platform to the other side of the rotating part.

[0007] Preferably, the clamping part includes: a plurality of support frames, which are located on the workbench and are all installed on one side of the steel pulley group; a slideway, which is installed on the top of the plurality of support frames; and a clamping frame, which is located on the slideway and is slidably connected to the slideway.

[0008] Preferably, the clamping frame comprises: a sliding plate installed on the slideway; a fixed plate installed on the sliding plate and used to support the unprocessed side of the steel; and a plurality of groups of clamping members installed on the fixed plate and used to clamp and fix the steel.

[0009] Preferably, it also includes: a through groove, which is opened on the slide groove and is located on the side of the slide away from the support platform; a slot, which is opened at the bottom end of the sliding plate and is configured so that when the sliding plate slides above the through groove, the rotating part cooperates with the slot to rotate the sliding plate 180 degrees.

[0010] Preferably, the rotating part includes: a rotating frame installed on one side of the workbench; a groove opened at the top of the rotating frame; a threaded rod installed in the groove, and the threaded rod is connected to the driving part close to one side of the workbench to rotate the threaded rod; a sliding member installed in the groove, and is slidably connected to the groove and threadedly connected to the threaded rod; an electric push rod installed on the top of the sliding member, and is configured to control the extension and retraction of the electric push rod through the driving part.

[0011] Preferably, the sliding member includes: a sliding block, which is installed in the groove and is configured to slide in the groove when the threaded rod rotates; a rotating disk, which is installed on the top of the sliding block and is connected to the electric push rod, used to drive the electric push rod to rotate, and is configured so that when the top of the electric push rod is engaged with the slot and the electric push rod causes the sliding plate to disengage from the slideway, the rotating disk drives the sliding plate to rotate.

[0012] Preferably, it also includes: four sets of universal wheels, which are respectively installed around the bottom end of the workbench to facilitate the movement of the workbench; an operating switch, which is installed on the side of the workbench away from the rotating part and is connected to the driving part through a wire to control the start of the equipment.

[0013] Compared with the prior art, the utility model has at least the following beneficial effects: in the above scheme, by setting a rotating part and extending the traditional slideway, a through groove is set in the extended part of the slideway, when the sliding plate clamps the plate and moves to the through groove section, the sliding plate is lifted by the electric push rod in the rotating part, and then the sliding plate is rotated, so that the plate as a whole is rotated 180 degrees, and the unprocessed side of the plate is rotated to the side of the flange machine body, and the sliding plate is moved to the initial side on the slideway again, thereby completing the complete processing of the plate, reducing the risk of manual operation, and at the same time speeding up production and increasing output. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings, which constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and enable those skilled in the relevant art to make and use the present disclosure.

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a structural schematic diagram of some components in the utility model;

[0017] Figure 3 It is a structural schematic diagram of the rotating part in the utility model.

[0018] [reference numerals]

[0019] 1. Workbench; 2. Flange machine body; 3. Frame; 4. Steel pulley set; 5. Guard plate; 6. Support platform; 7. Support frame; 8. Slide; 9. Sliding plate; 10. Fixed plate; 11. Clamping piece; 12. Through groove; 13. Slot; 14. Rotating frame; 15. Groove; 16. Threaded rod; 17. Electric push rod; 18. Sliding block; 19. Rotating disk; 20. Universal wheel; 21. Operating switch.

[0020] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION

[0021] The following is a detailed description of a common plate flange machine that is compatible with different plates provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0022] Embodiment 1: Figures 1 to 3 As shown, an embodiment of the utility model provides a common plate flange machine that is compatible with different plates, including: a workbench 1; a flange machine body 2, located on the workbench 1, and used to process the plate into a flange product; a clamping part, located on the workbench 1, and used to clamp the plate, and is configured to keep the plate clamped when the plate is processed by the flange machine body 2; a rotating part, located on one side of the workbench 1, and used to rotate the plate clamped by the clamping part, and is configured to rotate the plate 180 degrees and then rotate the unprocessed side of the plate to the side close to the flange machine body 2; a driving part, located inside the workbench 1, and used to operate the flange machine body 2 and the rotating part; the driving part includes a driving motor and a distribution box, and the distribution box adopts a plug-in type to obtain the electrical energy required by the equipment.

[0023] like Figure 1 As shown, the flange machine body 2 includes: a frame 3, located on the workbench 1; a steel wheel assembly 4, located on the frame 3, used to process the plate and enable the plate to move horizontally on the steel wheel assembly 4; a guard plate 5, installed on the top of the frame 3, used to prevent the plate from popping out of the steel wheel assembly 4; a support platform 6, installed on the frame 3, and located on the side of the workbench 1 away from the rotating part, so that the plate can be transmitted from one side of the support platform 6 to the other side of the rotating part.

[0024] like Figure 1 and Figure 2 As shown, the clamping part includes: a plurality of support frames 7, which are located on the workbench 1 and are all installed on one side of the steel pulley group 4; a slideway 8, which is installed on the top of the plurality of support frames 7; and a clamping frame, which is located on the slideway 8 and is slidably connected to the slideway 8.

[0025] like Figure 1 and Figure 2 As shown, the clamping frame includes: a sliding plate 9, installed on the slide 8; a fixed plate 10, installed on the sliding plate 9, used to support the unprocessed side of the steel; a plurality of groups of clamping members 11, installed on the fixed plate 10, used to clamp and fix the steel; the clamping member 11 includes a clamping head, which can be adapted to plates of various thicknesses by rotating the clamping head and then fixed by bolts.

[0026] like Figures 1 to 3As shown, it also includes: a through groove 12, which is opened on the slide groove and is located on the side of the slide 8 away from the support platform 6; a slot 13, which is opened at the bottom end of the sliding plate 9 and is configured so that when the sliding plate 9 slides above the through groove 12, the rotating part cooperates with the slot 13 to rotate the sliding plate 9 180 degrees.

[0027] Embodiment 2: Figures 1 to 3 As shown, the rotating part includes: a rotating frame 14, which is installed on one side of the workbench 1; a groove 15, which is opened at the top of the rotating frame 14; a threaded rod 16, which is installed in the groove 15, and the threaded rod 16 is connected to the driving part near the side of the workbench 1 to rotate the threaded rod 16; a sliding member, which is installed in the groove 15, and is slidably connected to the groove 15, and is threadedly connected to the threaded rod 16; an electric push rod 17, which is installed on the top of the sliding member, and is configured to control the extension and retraction of the electric push rod 17 through the driving part; the use of the threaded rod 16 is a prior art, and the surface thread of the threaded rod 16 is not shown in the figure.

[0028] like Figures 1 to 3 As shown, the sliding member includes: a sliding block 18, which is installed in the groove 15 and is configured so that when the threaded rod 16 rotates, the sliding block 18 slides in the groove 15; a rotating disk 19, which is installed on the top of the sliding block 18 and is connected to the electric push rod 17, and is used to drive the electric push rod 17 to rotate, and is configured so that when the top of the electric push rod 17 is engaged with the slot 13, the electric push rod 17 makes the sliding plate 9 disengage from the slideway 8, and the rotating disk 19 drives the sliding plate 9 to rotate.

[0029] like Figure 1 As shown, it also includes: four sets of universal wheels 20, which are respectively installed around the bottom end of the workbench 1 to facilitate the movement of the workbench 1; an operating switch 21, which is installed on the side of the workbench 1 away from the rotating part and is connected to the driving part through a wire to control the start of the equipment.

[0030] The technical solution provided by the utility model is that when using the flange machine, the plate to be processed is placed on the fixed plate 10, the clamping member 11 is lowered to fix the plate, and then the plate is placed on the supporting platform 6 close to the side of the flange machine body 2. After waiting for the equipment to start, the sliding plate 9 slides on the slideway 8, driving the fixed plate 10 to move together, thereby driving one side of the plate to enter the steel roll group 4 for extrusion. When the plate comes out of the steel roll group 4, the processing is completed, and the sliding plate 9 comes to the extended part of the slideway 8 with the sliding plate 9. The threaded rod 16 is driven by the driving part to rotate, so that the sliding block 18 moves in the groove 15 to the bottom of the through groove 12. At the same time, when the sliding plate 9 clamps the plate and moves to the through groove 12 section, the sliding plate 9 is lifted by the electric push rod 17 in the rotating part, and then the rotating plate rotates, so that the plate is rotated 180 degrees as a whole, and the unprocessed side of the plate is rotated to the side of the flange machine body 2, and the sliding plate 9 is moved to the initial side on the slideway 8 again, thereby completing the complete processing of the plate.

[0031] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A common plate flange machine that is compatible with different plates, characterized in that: include: Workbench (1); The flange machine body (2) is located on the workbench (1) and is used to process the plate into flange products; The clamping part is located on the workbench (1) and is used to clamp the plate, and is configured to always keep the plate clamped when the plate is being processed by the flange machine body (2); The rotating part is located on one side of the workbench (1) and is used to rotate the plate clamped by the clamping part, and is configured to rotate the unprocessed side of the plate to a side close to the flange machine body (2) after the plate is rotated 180 degrees; The driving part is located inside the workbench (1) and is used to operate the flange machine body (2) and the rotating part.

2. The common plate flange machine compatible with different plates according to claim 1 is characterized in that: The flange machine body (2) comprises: A frame (3) is located on the workbench (1); A steel roller assembly (4) is located on the frame (3) and is used to process the plate and to enable the plate to move horizontally on the steel roller assembly (4); A guard plate (5) is mounted on the top of the frame (3) to prevent the plate from popping out of the steel pulley assembly (4); The support platform (6) is mounted on the frame (3) and is located on a side of the workbench (1) away from the rotating part, so that the plate can be transmitted from one side of the support platform (6) to the other side of the rotating part.

3. The common plate flange machine compatible with different plates according to claim 2 is characterized in that: The clamping portion comprises: A plurality of support frames (7) are located on the workbench (1) and are all installed on one side of the steel windlass group (4); A slideway (8) is installed on the top of a plurality of groups of support frames (7); The clamping frame is located on the slideway (8) and is slidably connected to the slideway (8).

4. The common plate flange machine compatible with different plates according to claim 3 is characterized in that: The clamping frame comprises: A sliding plate (9) is mounted on the slideway (8); A fixed plate (10) is mounted on the sliding plate (9) and is used to support the unprocessed side of the steel material; A plurality of groups of clamping members (11) are mounted on the fixing plate (10) and are used for clamping and fixing steel materials.

5. The common plate flange machine compatible with different plates according to claim 4 is characterized in that: Also includes: A through groove (12) is formed on the slideway and is located on a side of the slideway (8) away from the support platform (6); The slot (13) is provided at the bottom end of the sliding plate (9) and is configured such that when the sliding plate (9) slides to above the through slot (12), the rotating part cooperates with the slot (13) to rotate the sliding plate (9) 180 degrees.

6. The common plate flange machine compatible with different plates according to claim 4, characterized in that: The rotating part comprises: A rotating frame (14) is installed on one side of the workbench (1); A groove (15) is provided at the top of the rotating frame (14); A threaded rod (16) is installed in the groove (15), and the threaded rod (16) is connected to the driving part on the side close to the workbench (1) so that the threaded rod (16) rotates; A sliding member is installed in the groove (15), is slidably connected to the groove (15), and is threadedly connected to the threaded rod (16); The electric push rod (17) is installed on the top of the sliding member and is configured to control the extension and retraction of the electric push rod (17) through a driving unit.

7. The common plate flange machine compatible with different plates according to claim 6, characterized in that: The sliding member comprises: A sliding block (18) is installed in the groove (15) and is configured so that when the threaded rod (16) rotates, the sliding block (18) slides in the groove (15); The rotating disk (19) is mounted on the top of the sliding block (18) and connected to the electric push rod (17) for driving the electric push rod (17) to rotate. The rotating disk (19) is configured such that when the top of the electric push rod (17) is engaged with the slot (13) and the electric push rod (17) causes the sliding plate (9) to separate from the slideway (8), the rotating disk (19) drives the sliding plate (9) to rotate.

8. The common plate flange machine compatible with different plates according to claim 1, characterized in that: Also includes: Four sets of universal wheels (20) are respectively installed around the bottom of the workbench (1) to facilitate the movement of the workbench (1); The operating switch (21) is installed on the side of the workbench (1) away from the rotating part and is connected to the driving part through a wire, and is used to control the start of the equipment.