Base self-cleaning type light planer type milling machine

By setting up a metal debris conveying mechanism in the fixture slot of the gantry milling machine base and driving the conveyor belt with a micro motor, the problem of the base cleaning mechanism occupying space and the cleaning process in the prior art is solved, and efficient and continuous cleaning of cutting iron chips is achieved.

CN222857456UActive Publication Date: 2025-05-13BEIHUA UNIV
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Patent Information

Application Number
CN202520645940.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-05-13
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

The base cleaning mechanism of the existing gantry milling machine occupies the space of the fixture slot, affecting the stability of workpiece clamping and fixing, and the cleaning process is poor in continuity.

Method used

A metal debris conveying mechanism is arranged inside several fixture slots of the base with a T-shaped cross-section, and the conveyor belts of multiple conveying mechanisms are driven by a micro motor to realize the continuous cleaning of cutting iron chips.

Benefits of technology

It improves the continuity of cutting iron chip cleaning, reduces the use of the internal space of the fixture slot, reduces the interference to the clamping and fixing of the workpiece, and simplifies the internal cavity structure of the fixture slot.

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Abstract

The utility model belongs to the field of milling machine bases, and discloses a base self-cleaning type light planer type milling machine which is characterized in that metal scrap conveying mechanisms are arranged in a plurality of clamp clamping grooves of a base, the cross section of each clamp clamping groove is of a T-shaped structure, and then the metal scrap conveying mechanisms are driven by a micro motor; according to the metal scrap cleaning device, a plurality of metal scrap conveying mechanisms are arranged, so that a micro motor can simultaneously drive conveying belts of a plurality of metal scrap conveying mechanisms to work, cutting scrap iron falling into a clamp clamping groove can be conveniently and continuously conveyed outwards, and the cutting scrap iron cleaning continuity is improved, and the adopted metal scrap conveying mechanisms adopt the principle that the conveying belts are used for conveying the cutting scrap iron outwards; a telescopic rod or a threaded shaft of an air cylinder does not need to be arranged in the clamp clamping groove, the probability that the inner space of the clamp clamping groove is occupied is reduced, the probability that a clamp for clamping and fixing a workpiece is blocked and interfered when being clamped into the clamp clamping groove is reduced, clamping can be conducted conveniently and smoothly, and meanwhile the inner cavity structure of the clamp clamping groove is simpler.
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Description

Technical Field

[0001] The utility model relates to the field of milling machine bases, and more specifically to a base self-cleaning light gantry milling machine. Background Art

[0002] In the field of mechanical processing, gantry milling machines are commonly used equipment, especially light gantry milling machines, which have been widely used in the precision processing industry due to their compact structure and convenient operation. However, during actual processing, a large amount of cutting iron chips will accumulate on the base. If these cutting iron chips are not cleaned in time, it may not only affect the processing accuracy of the workpiece, but also make it inconvenient to disassemble and assemble the subsequent workpiece fixture.

[0003] Although there are gantry milling machines with cleaning mechanisms installed on the base to clean the cutting iron chips, they are usually configured as a scraper or push block structure that matches the cross-sectional structure of the fixture slot, relying on the telescopic rod of the cylinder to push the scraper or push block to move back and forth to clean the cutting iron chips inside the fixture slot, or relying on the rotation of the threaded shaft to drive the scraper or push block to move back and forth to clean the cutting iron chips inside the fixture slot. Although the setting of this cleaning mechanism can clean the cutting iron chips inside the fixture slot, regardless of whether it is driven by the telescopic rod of the cylinder or the rotation of the threaded shaft, the telescopic rod and threaded shaft of the cylinder need to be set in the fixture slot, which will undoubtedly further occupy the space inside the fixture slot, which is not conducive to the smooth insertion of the fixture used to clamp the workpiece into the fixture slot, and the continuity of the cleaning process is poor. Therefore, we propose a base self-cleaning light gantry milling machine to solve the above-mentioned problems. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a base self-cleaning light gantry milling machine, which arranges metal chip conveying mechanisms inside several clamp slots with T-shaped cross-sections on the base, and then drives the several metal chip conveying mechanisms through micro-motors, so that the micro-motor can drive the conveyor belts of several metal chip conveying mechanisms to work at the same time, so as to facilitate the continuous conveying of the cutting iron chips that fall into the clamp slot, thereby improving the continuity of the cleaning of the cutting iron chips; at the same time, the metal chip conveying mechanism adopted is based on the principle of conveying the cutting iron chips outward by the conveyor belt, and there is no need to arrange a telescopic rod or a threaded shaft of the cylinder inside the clamp slot, thereby reducing the probability of the internal space of the clamp slot being occupied, and reducing the probability of the clamp for clamping and fixing the workpiece being blocked and interfered when it is inserted into the clamp slot, thereby facilitating smooth insertion, and at the same time, the inner cavity structure of the clamp slot is simpler.

[0005] To solve the above problems, the utility model adopts the following technical solutions.

[0006] A base self-cleaning light gantry milling machine, comprising a milling machine body, a base suitable for mounting a workpiece to be processed is fixedly mounted on the milling machine body by bolts, a plurality of fixture slots with a T-shaped cross section are equidistantly provided on the base, an avoidance through-groove is also provided on the base at a position corresponding to the bottom of the fixture slot, edge guide strips with a triangular cross section are symmetrically fixedly connected to both sides of the inner wall of the fixture slot, and a metal debris conveying mechanism is provided between the fixture slot and the avoidance through-groove;

[0007] The metal scrap conveying mechanism comprises a U-shaped connecting plate arranged inside the clamping slot of the clamp, each of the two ends of the U-shaped connecting plate is fixedly welded with a group of ear pieces, and the ear pieces are fixedly installed at corresponding positions on the base by bolts. The two end portions of the U-shaped connecting plate are also respectively provided with a U-shaped roller bracket 1 and a U-shaped roller bracket 2, one side of the U-shaped roller bracket 1 is fixedly installed on one end of the U-shaped connecting plate by bolts, and a group of connecting bolts are fixedly welded on one side of the U-shaped roller bracket 2, and a group of jacks are opened at the other end of the U-shaped connecting plate corresponding to the position of a group of the connecting bolts, a group of the connecting bolts are plugged into a group of the jacks, and an adjusting nut is threadedly connected to the end of a group of the connecting bolts, and a supporting spring is sleeved on a group of the connecting bolts located between the U-shaped roller bracket 2 and the other end of the U-shaped connecting plate;

[0008] The U-shaped roller bracket 1 and the U-shaped roller bracket 2 are respectively fixedly mounted with pulley 1 and pulley 2 via rotating shaft 1 and rotating shaft 2; the rotating shaft 1 is rotatably connected to the U-shaped roller bracket 1 via bearings, and both ends of the rotating shaft 1 extend to the outside of the U-shaped roller bracket 1; the rotating shaft 2 is rotatably connected to the U-shaped roller bracket 2 via bearings; and the pulley 1 and the pulley 2 are connected via a conveyor belt.

[0009] Furthermore, a micro motor is fixedly mounted on the base located on one side of the pulley, two adjacent ends of the rotating shafts are connected via a coupling, and the end of the driving shaft on one side of the micro motor is connected to the corresponding end of the rotating shaft via a coupling.

[0010] Furthermore, the two side edges of the top of the conveyor belt are in contact with the bottoms of the two edge guide strips, and the bottom of the conveyor belt extends to the inside of the avoidance through-groove.

[0011] Furthermore, the distance between the pulley 1 and the pulley 2 is greater than the length of the base, the outer wall diameters of the pulley 1 and the pulley 2 are equal, and the outer wall diameter of the pulley 1 is greater than the distance between the bottom surface of the clamp slot and the top surface of the avoidance through-slot.

[0012] Compared with the prior art, the advantages of the present invention are:

[0013] (1) In this solution, a metal chip conveying mechanism is arranged inside a plurality of T-shaped fixture slots on the base, and then a micro motor is used to drive the plurality of metal chip conveying mechanisms, so that the micro motor can simultaneously drive the conveyor belts of the plurality of metal chip conveying mechanisms to work, thereby facilitating the continuous conveying of the cutting iron chips that fall into the fixture slot, thereby improving the continuity of the cleaning of the cutting iron chips;

[0014] (2) In this solution, the metal chip conveying mechanism adopts the principle of using a conveyor belt to transport the cutting iron chips outward. There is no need to set a telescopic rod or threaded shaft of the cylinder inside the fixture slot, which reduces the probability of the internal space of the fixture slot being occupied and the probability of the fixture that clamps the workpiece being blocked and interfered when it is inserted into the fixture slot, making it easier to insert the workpiece. At the same time, the inner cavity structure of the fixture slot is simpler. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the base installation of the utility model;

[0016] Figure 2 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0017] Figure 3 This is a schematic diagram of the overall structure of the base of the utility model;

[0018] Figure 4 It is a schematic diagram of the truncated structure of a partial area of ​​the base of the utility model;

[0019] Figure 5 For the utility model Figure 4 Schematic diagram of separation of metal debris conveying mechanism;

[0020] Figure 6 For the utility model Figure 5 Schematic diagram of the structure of the middle part of the area;

[0021] Figure 7 For the utility model Figure 6 The enlarged structural diagram at B in the middle;

[0022] Figure 8 For the utility model Figure 6 The enlarged structural diagram at C in the middle;

[0023] Fig. 9 The schematic diagram of the overall structure of the metal debris conveying mechanism of the utility model (partial area has been truncated for easy viewing);

[0024] Fig.10 For the utility model Fig. 9Schematic diagram of the structure of the central area.

[0025] Description of the numbers in the figure:

[0026] 1. Milling machine body; 2. Base; 201. Clamp slot; 2011. Edge guide strip; 202. Avoidance through slot;

[0027] 3. Metal scrap conveying mechanism; 4. U-shaped connecting plate; 401, ear piece; 5. U-shaped roller bracket 1; 6. U-shaped roller bracket 2; 7. Connecting bolt; 701, adjusting nut; 8. Support spring; 9. Rotating shaft 1; 10. Pulley 1; 11. Rotating shaft 2; 12. Pulley 2; 13. Conveyor belt;

[0028] 14. Micro motor; 15. Coupling 1; 16. Coupling 2. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention specification; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field without creative work based on the embodiments of the present invention are within the scope of protection of the present invention.

[0030] Example: See Figure 1-Figure 10 A base self-cleaning light gantry milling machine, comprising a milling machine body 1, a base 2 suitable for mounting a workpiece to be processed is fixedly installed on the milling machine body 1 by bolts, a plurality of fixture slots 201 with a T-shaped cross section are equidistantly provided on the base 2, an avoidance through-groove 202 is also provided on the base 2 at the bottom position of the fixture slot 201, edge guide strips 2011 with a triangular cross section are symmetrically fixedly connected on both sides of the inner wall of the fixture slot 201, and a metal debris conveying mechanism 3 is provided between the fixture slot 201 and the avoidance through-groove 202;

[0031] The metal scrap conveying mechanism 3 includes a U-shaped connecting plate 4 arranged inside the clamping slot 201, a group of ear pieces 401 are fixedly welded at both ends of the U-shaped connecting plate 4, and the ear pieces 401 are fixedly installed at corresponding positions on the base 2 by bolts, and U-shaped roller brackets 1 5 and U-shaped roller brackets 2 6 are respectively arranged at both ends of the U-shaped connecting plate 4, one side of the U-shaped roller bracket 1 5 is fixedly installed at one end of the U-shaped connecting plate 4 by bolts, and a group of connecting bolts 7 are fixedly welded on one side of the U-shaped roller bracket 2 6, and a group of jacks are opened at the other end of the U-shaped connecting plate 4 corresponding to the position of the group of connecting bolts 7, and the group of connecting bolts 7 are plugged into the inside of the group of jacks, and the end of the group of connecting bolts 7 is threadedly connected with an adjusting nut 701, and a group of connecting bolts 7 located between the U-shaped roller bracket 2 6 and the other end of the U-shaped connecting plate 4 are sleeved with a supporting spring 8;

[0032] The U-shaped roller bracket 15 and the U-shaped roller bracket 26 are respectively fixedly mounted with a pulley 10 and a pulley 2 12 through a rotating shaft 19 and a rotating shaft 2 11. The connection between the rotating shaft 19 and the U-shaped roller bracket 15 is rotatably connected through a bearing, and both ends of the rotating shaft 19 extend to the outside of the U-shaped roller bracket 15. The connection between the rotating shaft 2 11 and the U-shaped roller bracket 26 is rotatably connected through a bearing, and the pulley 10 and the pulley 2 12 are connected through a conveyor belt 13;

[0033] A micro motor 14 is fixedly mounted on the base 2 located on one side of the pulley 10, and the ends of two adjacent rotating shafts 9 are connected via a coupling 15, and the end of the driving shaft on one side of the micro motor 14 is connected to the corresponding end of the rotating shaft 9 via a coupling 2 16.

[0034] The working principle of this base self-cleaning light gantry milling machine is:

[0035] First, place the workpiece to be processed on the base 2, then select a number of suitable and adjustable C-type clamps and place them on the periphery of the workpiece to be processed, and make the bottom of the C-type clamp clamped on the base 2 through the corresponding clamp clamp slot 201, and the top of the C-type clamp overlaps the corresponding position of the top of the workpiece to be processed, and tighten the fastening screws of the C-type clamp (the specific structure and corresponding use method of the C-type clamp are known in the existing public technology, so they will not be described in detail here), then the milling machine body 1 can be started to process the workpiece to be processed, and the micro motor 14 can be started at the same time for later chip removal;

[0036] During the processing, if the cutting iron chips fall into the inside of the fixture slot 201, the cutting iron chips will smoothly fall onto the conveyor belt 13 of the metal chip conveying mechanism 3 through the guiding effect of the two edge guide strips 2011 inside the fixture slot 201. At this time, the started micro motor 14 drives the corresponding position of the rotating shaft 9 to rotate through the coupling 16. Then, since the ends of two adjacent rotating shafts 9 are connected through the coupling 15, the micro motor 14 can drive several metal chip conveying mechanisms 3 at the same time. The rotating shaft 19 rotates, thereby driving the pulleys 10 of several metal chip conveying mechanisms 3 to rotate. Then, since the pulley 10 is connected to the corresponding pulley 2 12 through the conveyor belt 13, the micro motor 14 can simultaneously drive several conveyor belts 13 to rotate, and the cutting iron chips that fall into the inside of the fixture slot 201 and on the conveyor belt 13 are continuously transported outward, so as to achieve the effect of cleaning and removing chips, avoid the cutting iron chips filling or clogging the inside of the fixture slot 201, and avoid inconvenience in the later disassembly and assembly of the C-type fixture.

[0037] The edge guide strips 2011 with a triangular cross-section are symmetrically fixedly connected to both sides of the inner wall of the clamp slot 201. The structural design of the edge guide strips 2011 not only facilitates the smooth falling of the cut iron chips onto the conveyor belt 13, and prevents the cut iron chips from falling along the gap between the edge of the conveyor belt 13 and the side wall of the clamp slot 201 to the bottom of the inner wall of the clamp slot 201, but also can constrain and limit the rotation of the conveyor belt 13, thereby improving the stability of the conveyor belt 13 during rotation and reducing the probability of the conveyor belt 13 running off.

[0038] The avoidance through-groove 202 is provided to avoid the connection of the conveyor belt 13 and prevent interference with the connection and rotation of the conveyor belt 13;

[0039] One side of the U-shaped roller bracket 2 6 is installed in a group of jacks on the other end of the U-shaped connecting plate 4 through a group of connecting bolts 7, a group of adjusting nuts 701 and a group of supporting springs 8. The belt pulley 2 12 can be installed on the other end of the U-shaped connecting plate 4 in a floating manner, so that the adjusting nut 701 can be adjusted to control the extension and retraction of the connecting bolts 7, thereby controlling the distance between the belt pulley 10 and the belt pulley 2 12, so as to tighten the conveyor belt 13;

[0040] The distance between pulley 1 10 and pulley 2 12 is greater than the length of the base 2 in order to make the conveying distance longer and better output the cutting iron chips inside the clamp slot 201. The outer wall diameters of pulley 10 and pulley 2 12 are equal, and the outer wall diameter of pulley 10 is greater than the distance between the bottom surface of the clamp slot 201 and the top surface of the avoidance groove 202, which can prevent interference during the installation and operation of the conveyor belt 13.

[0041] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A base self-cleaning light gantry milling machine, comprising a milling machine body (1), characterized in that: A base (2) suitable for mounting a workpiece to be processed is fixedly mounted on the milling machine body (1) by means of bolts, a plurality of fixture slots (201) with a T-shaped cross section are equidistantly provided on the base (2), an avoidance through-groove (202) is also provided on the base (2) at a position corresponding to the bottom of the fixture slot (201), edge guide strips (211) with a triangular cross section are symmetrically fixedly connected to both sides of the inner wall of the fixture slot (201), and a metal chip conveying mechanism (3) is provided between the fixture slot (201) and the avoidance through-groove (202); The metal scrap conveying mechanism (3) comprises a U-shaped connecting plate (4) arranged inside the clamping slot (201), a group of ear pieces (401) are fixedly welded at both ends of the U-shaped connecting plate (4), and the ear pieces (401) are fixedly installed at corresponding positions on the base (2) by bolts. U-shaped roller bracket 1 (5) and U-shaped roller bracket 2 (6) are also respectively provided at both ends of the U-shaped connecting plate (4), and one side of the U-shaped roller bracket 1 (5) is fixedly installed at one end of the U-shaped connecting plate (4) by bolts. A group of connecting bolts (7) are fixedly welded to one side of the second U-shaped roller bracket (6); a group of insertion holes are opened at the other end of the U-shaped connecting plate (4) at the position of the group of connecting bolts (7); the group of connecting bolts (7) are plugged into the inside of the group of insertion holes, and the end of the group of connecting bolts (7) is threadedly connected with an adjusting nut (701); and a support spring (8) is sleeved on the group of connecting bolts (7) located between the second U-shaped roller bracket (6) and the other end of the U-shaped connecting plate (4); The U-shaped roller bracket 1 (5) and the U-shaped roller bracket 2 (6) are respectively fixedly mounted with a pulley 1 (10) and a pulley 2 (12) via a rotating shaft 1 (9) and a rotating shaft 2 (11); the rotating shaft 1 (9) and the U-shaped roller bracket 1 (5) are connected at a rotatable manner via a bearing, and both ends of the rotating shaft 1 (9) extend to the outside of the U-shaped roller bracket 1 (5); the rotating shaft 2 (11) and the U-shaped roller bracket 2 (6) are connected at a rotatable manner via a bearing; the pulley 1 (10) and the pulley 2 (12) are connected via a conveyor belt (13).

2. The base self-cleaning light gantry milling machine according to claim 1, characterized in that: A micro motor (14) is fixedly mounted on the base (2) located on one side of the pulley one (10); the ends of two adjacent rotating shafts one (9) are connected via a coupling one (15); and the end of the drive shaft on one side of the micro motor (14) is connected to the corresponding end of the rotating shaft one (9) via a coupling two (16).

3. The base self-cleaning light gantry milling machine according to claim 1, characterized in that: The two side edges of the top of the conveyor belt (13) are in contact with the bottoms of the two edge guide strips (2011), and the bottom of the conveyor belt (13) extends into the inside of the avoidance through-groove (202).

4. The base self-cleaning light gantry milling machine according to claim 1, characterized in that: The distance between the pulley one (10) and the pulley two (12) is greater than the length of the base (2), the outer wall diameters of the pulley one (10) and the pulley two (12) are equal, and the outer wall diameter of the pulley one (10) is greater than the distance between the bottom surface of the clamp slot (201) and the top surface of the avoidance through-groove (202).