Inner surface polishing device for stainless steel elbow machining

By designing an internal polishing device for stainless steel elbow processing that is automatically adjusted and flexible to move, the problems of poor flexibility of existing equipment and time-consuming and labor-intensive manual operation are solved, and higher equipment flexibility and operation safety are achieved.

CN222857543UActive Publication Date: 2025-05-13DONGTAI YUANYANG STAINLESS STEEL MFG CO LTD
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Patent Information

Application Number
CN202421674652.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-13
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The polishing device of existing stainless steel elbow processing equipment is poor in flexibility, and requires manual adjustment of the angle of the polishing disc, which is time-consuming and laborious to operate and dust generation is not conducive to the operator.

Method used

An inner polishing device for stainless steel elbow processing including the equipment body, adjustment mechanism, displacement mechanism and polishing mechanism is designed. Through mechanical means such as servo motor, threaded rod and hydraulic telescopic rod, the polishing mechanism can be automatically adjusted and flexiblely moved.

Benefits of technology

The automatic angle adjustment and flexible position movement of the polishing mechanism are realized, which improves the flexibility and safety of the equipment, reduces the time and labor intensity of manual operation, and reduces dust pollution.

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Abstract

The utility model relates to the technical field of stainless steel elbow machining equipment, and discloses an inner surface polishing device for stainless steel elbow machining, which comprises an equipment main body, an adjusting mechanism, a displacement mechanism and a polishing mechanism, and the top end of the equipment main body is fixedly connected with the bottom end of the displacement mechanism; a stainless steel elbow needing to be polished is fixed to the equipment body, the displacement mechanism drives the adjusting mechanism to move to a proper position in the water surface and pushes the adjusting mechanism to move downwards, the polishing mechanism is made to stretch into the stainless steel elbow, the fixed shaft rotates to enable the polishing mechanism to rotate to a proper angle in the vertical plane, and the stainless steel elbow is polished. The mounting shaft drives the turntable to rotate in the horizontal plane to keep the polishing mechanism at a proper angle, so that the polishing mechanism polishes the inner wall of the stainless steel elbow, the angle of the polishing mechanism can be automatically adjusted, an operator is far away from the equipment, and the flexibility and safety of the equipment are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel elbow processing equipment, and more specifically to an inner surface polishing device for stainless steel elbow processing. Background Art

[0002] In the piping system, elbows are pipe fittings that change the direction of the pipeline. According to the angle, there are three most commonly used elbows: 45°, 90° and 180°. In addition, according to the needs of the project, there are also other abnormal angle elbows such as 60°. The materials of the elbows are cast iron, stainless steel, alloy steel, malleable cast iron, carbon steel, non-ferrous metals and plastics. Among them, stainless steel has good corrosion resistance, high temperature oxidation resistance, good low temperature performance and excellent mechanical and processing properties. It is a common model of stainless steel elbows. In the process of stainless steel elbow processing, in order to avoid the internal debris and burrs of the stainless steel elbow affecting the use of the elbow, it is necessary to use a polishing device to polish the inner wall of the stainless steel elbow. The polishing machine drives the sponge or wool polishing disc installed on the polishing machine to rotate at high speed through an electric motor. Due to the joint action of the polishing disc and the polishing agent and the friction with the surface to be polished, the purpose of removing paint pollution, oxide layer and shallow marks can be achieved.

[0003] Insufficients of existing technology: The elbow is bent and the existing polishing device has poor flexibility when used. It is necessary to manually adjust the angle of the polishing disc and insert it into the elbow for polishing. The operation is time-consuming and laborious. At the same time, dust is generated during polishing, which affects the health of the operator. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides an inner surface polishing device for stainless steel elbow processing to solve the problems existing in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an inner surface polishing device for stainless steel elbow processing, comprising an equipment main body, and also comprising: an adjusting mechanism, a displacement mechanism and a polishing mechanism, the top of the equipment main body is fixedly connected to the bottom end of the displacement mechanism, the bottom end of the displacement mechanism is fixedly connected to the top of the adjusting mechanism, the side of the polishing mechanism is fixedly connected to the side of the adjusting mechanism, the adjusting mechanism comprises a top plate, the bottom end of the top plate is movably sleeved with an installation shaft, the bottom end of the installation shaft is fixedly connected with a turntable, the bottom end of the turntable is fixedly connected with a side plate, the side of the side plate is interactively sleeved with a fixed shaft, the polishing mechanism comprises a mounting shell, the side of the mounting shell is fixedly connected to the side of the fixed shaft, the bottom inner wall of the mounting shell is fixedly connected with a driving motor, the output shaft of the driving motor is fixedly connected with a transmission shaft, and the bottom end of the transmission shaft is fixedly connected with a polishing disk.

[0006] Furthermore, a first stepper motor is fixedly connected to the top of the top plate, an output shaft of the first stepper motor is fixedly connected to a first worm, a first worm wheel is fixedly sleeved on the side of the mounting shaft, and a side of the first worm wheel is meshed with a side of the first worm.

[0007] Furthermore, a second stepper motor is fixedly connected to the side of the side plate, a second worm gear is fixedly sleeved on the side of the fixed shaft, an output shaft of the second stepper motor is fixedly connected to a second worm, and the bottom end of the second worm is meshed with the top end of the fixed shaft.

[0008] Furthermore, the equipment body includes a workbench, the top of the workbench is fixedly connected to a fixed tool, the top of the fixed tool is fixedly connected to a support frame, and the displacement mechanism includes a mounting frame, the bottom end of the mounting frame is fixedly connected to the top of the support frame.

[0009] Furthermore, the top of the mounting frame is fixedly connected to a first auxiliary support rod, the side of the first auxiliary support rod is movably sleeved with a cross beam, the side inner wall of the cross beam is fixedly connected to a second auxiliary support rod, the side of the second auxiliary support rod is movably sleeved with a cantilever, the bottom end of the cantilever is fixedly connected to a hydraulic telescopic rod, and the bottom end of the hydraulic telescopic rod is fixedly connected to the top of the top plate.

[0010] Furthermore, a second servo motor is fixedly connected to the top end of the crossbeam, an output shaft of the second servo motor is fixedly connected to a second threaded rod, and a side surface of the second threaded rod is threadedly connected to a side surface of the cantilever.

[0011] Furthermore, a first servo motor is fixedly connected to the top of the mounting frame, an output shaft of the first servo motor is fixedly connected to a first threaded rod, and a side thread of the first threaded rod is threadedly connected to the bottom end of the beam.

[0012] Technical effects and advantages of the utility model:

[0013] 1. The utility model fixes the stainless steel elbow to be polished on the equipment body, and the displacement mechanism drives the adjustment mechanism to move to the appropriate position in the water surface, and pushes the adjustment mechanism to move downward, so that the polishing mechanism is lifted and extended into the stainless steel elbow. The fixed shaft rotates to rotate the polishing mechanism to a suitable angle in the vertical plane, and the installation shaft drives the turntable to rotate in the horizontal plane to keep the polishing mechanism at a suitable angle, so that the polishing mechanism polishes the inner wall of the stainless steel elbow, which is conducive to automatically adjusting the angle of the polishing mechanism, so that the operator is away from the equipment, and the flexibility and safety of the equipment are improved.

[0014] 2. The utility model drives the first threaded rod through the first servo motor to drive the crossbeam to move horizontally through the thread, starts the second servo motor to drive the second threaded rod to rotate and drive the cantilever to move longitudinally through the thread, so that the polishing mechanism moves to a suitable position in the horizontal plane, which is beneficial to improving the flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the displacement mechanism structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0018] Figure 4 It is a schematic diagram of the polishing mechanism structure of the utility model.

[0019] The accompanying drawings are marked as follows: 1. Equipment body; 101. Workbench; 102. Support frame; 103. Fixed tooling; 2. Adjustment mechanism; 201. Top plate; 202. Side plate; 203. Mounting shaft; 204. First worm gear; 205. First worm; 206. First stepping motor; 207. Turntable; 208. Second stepping motor; 209. Second worm; 210. Second worm gear; 211. Fixed shaft; 3. Displacement mechanism; 301. Mounting frame; 302. Crossbeam; 303. Hydraulic telescopic rod; 304. First servo motor; 305. Second threaded rod; 306. First threaded rod; 307. First auxiliary support rod; 308. Second servo motor; 309. Second auxiliary support rod; 310. Cantilever; 4. Polishing mechanism; 401. Mounting shell; 402. Drive motor; 403. Transmission shaft; 404. Polishing disc. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The internal surface polishing device for stainless steel elbow processing involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0021] Reference Figures 1 to 4The utility model provides an inner surface polishing device for stainless steel elbow processing, comprising an equipment body 1, and also comprising: an adjusting mechanism 2, a displacement mechanism 3 and a polishing mechanism 4. The top of the equipment body 1 is fixedly connected to the bottom end of the displacement mechanism 3, the bottom end of the displacement mechanism 3 is fixedly connected to the top of the adjusting mechanism 2, and the side of the polishing mechanism 4 is fixedly connected to the side of the adjusting mechanism 2. The adjusting mechanism 2 comprises a top plate 201, the bottom end of the top plate 201 is movably sleeved with a mounting shaft 203, the bottom end of the mounting shaft 203 is fixedly connected with a turntable 207, the bottom end of the turntable 207 is fixedly connected with a side plate 202, and the side of the side plate 202 is interactively sleeved with a fixed shaft 211. The polishing mechanism 4 comprises a mounting shell 401, and the side of the mounting shell 401 is movably sleeved with a mounting shaft 203. The bottom end of the mounting shaft 203 is fixedly connected with a turntable 207, and the bottom end of the turntable 207 is fixedly connected with a side plate 202. The side of the side plate 202 is interactively sleeved with a fixed shaft 211. The polishing mechanism 4 comprises a mounting shell 401, and the side of the mounting shell 401 is sleeved with a fixed shaft 211. The side of the fixed shaft 211 is fixedly connected, and the inner wall of the bottom end of the mounting shell 401 is fixedly connected with a driving motor 402. The output shaft of the driving motor 402 is fixedly connected with a transmission shaft 403. The bottom end of the transmission shaft 403 is fixedly connected with a polishing disk 404. The stainless steel elbow to be polished is fixed on the equipment body 1. The displacement mechanism 3 drives the adjustment mechanism 2 to move to a suitable position on the water surface, and pushes the adjustment mechanism 2 to move downward, so that the polishing mechanism 4 is lifted and extended into the interior of the stainless steel elbow. The fixed shaft 211 rotates to rotate the polishing mechanism 4 to a suitable angle in the vertical plane. The mounting shaft 203 drives the turntable 207 to rotate in the horizontal plane to keep the polishing mechanism 4 at a suitable angle, so that the polishing mechanism 4 polishes the inner wall of the stainless steel elbow.

[0022] Among them, a second stepper motor 208 is fixedly connected to the side of the side plate 202, a second worm gear 210 is fixedly sleeved on the side of the fixed shaft 211, and the output shaft of the second stepper motor 208 is fixedly connected to the second worm 209. The bottom end of the second worm 209 is meshed with the top end of the fixed shaft 211. The first stepper motor 206 drives the first worm 205 to rotate, and the first worm 205 is meshed with the first worm gear 204 to drive the installation shaft 203 to rotate.

[0023] Among them, the side of the side plate 202 is fixedly connected to the second stepper motor 208, the side of the fixed shaft 211 is fixedly sleeved with the second worm gear 210, the output shaft of the second stepper motor 208 is fixedly connected to the second worm 209, the bottom end of the second worm 209 is meshed with the top end of the fixed shaft 211, the second stepper motor 208 drives the second worm 209 to rotate, and the fixed shaft 211 is driven to rotate through the mutual meshing of the second worm 209 and the second worm gear 210.

[0024] Among them, the equipment body 1 includes a workbench 101, the top of the workbench 101 is fixedly connected to a fixing tool 103, the top of the fixing tool 103 is fixedly connected to a support frame 102, the displacement mechanism 3 includes a mounting frame 301, the bottom end of the mounting frame 301 is fixedly connected to the top of the support frame 102, and the stainless steel elbow is placed on the fixing tool 103 for fixing.

[0025] Among them, the top of the mounting frame 301 is fixedly connected to the first auxiliary support rod 307, the side of the first auxiliary support rod 307 is movably connected to the crossbeam 302, the side inner wall of the crossbeam 302 is fixedly connected to the second auxiliary support rod 309, the side of the second auxiliary support rod 309 is movably connected to the cantilever 310, the bottom end of the cantilever 310 is fixedly connected to the hydraulic telescopic rod 303, the bottom end of the hydraulic telescopic rod 303 is fixedly connected to the top of the top plate 201, the crossbeam 302 moves laterally along the side of the first auxiliary support rod 307, and the cantilever 310 moves longitudinally along the side of the second auxiliary support rod 309, so that the polishing mechanism 4 moves in the horizontal plane, and the hydraulic telescopic rod 303 pushes the top plate 201 downward, so that the polishing mechanism 4 extends into the stainless steel elbow.

[0026] Among them, the top of the beam 302 is fixedly connected to the second servo motor 308, the output shaft of the second servo motor 308 is fixedly connected to the second threaded rod 305, the side of the second threaded rod 305 is threadedly connected to the side of the cantilever 310, and the first servo motor 304 drives the first threaded rod 306 to drive the beam 302 to move laterally through the thread.

[0027] Among them, the top of the mounting frame 301 is fixedly connected to the first servo motor 304, the output shaft of the first servo motor 304 is fixedly connected to the first threaded rod 306, the side thread of the first threaded rod 306 is threadedly connected to the bottom end of the beam 302, and the second servo motor 308 drives the second threaded rod 305 to rotate and drives the cantilever 310 to move longitudinally through the thread.

[0028] The working principle of the utility model is as follows: the stainless steel elbow to be polished is placed on the fixed tooling 103 for fixing, the first servo motor 304 is started to drive the first threaded rod 306 to drive the crossbeam 302 to move horizontally through the thread, the second servo motor 308 is started to drive the second threaded rod 305 to rotate and drive the cantilever 310 to move longitudinally through the thread, so that the polishing mechanism 4 moves to a suitable position in the horizontal plane, the second stepping motor 208 is started to drive the second worm 209 to rotate and drive the fixed tooling 103 to mesh with each other through the second worm 209 and the second worm wheel 210. The fixed shaft 211 rotates, causing the polishing mechanism 4 to rotate to a suitable angle in the vertical plane, and the first stepper motor 206 is started to drive the first worm 205 to rotate. The first worm 205 and the first worm wheel 204 are meshed with each other to drive the mounting shaft 203 to rotate, and the turntable 207 is driven to rotate in the horizontal plane to keep the polishing mechanism 4 at a suitable angle. The hydraulic telescopic rod 303 pushes the top plate 201 downward to extend the polishing disc 404 into the stainless steel elbow, and the drive motor 402 is started to drive the transmission shaft 403 to cause the polishing disc 404 to polish the stainless steel elbow.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An inner surface polishing device for stainless steel elbow processing, comprising a device body (1), characterized in that: Also includes: The device comprises an adjusting mechanism (2), a displacement mechanism (3) and a polishing mechanism (4), wherein the top end of the device body (1) is fixedly connected to the bottom end of the displacement mechanism (3), the bottom end of the displacement mechanism (3) is fixedly connected to the top end of the adjusting mechanism (2), the side of the polishing mechanism (4) is fixedly connected to the side of the adjusting mechanism (2), and the adjusting mechanism (2) comprises a top plate (201), the bottom end of the top plate (201) is movably sleeved with a mounting shaft (203), the bottom end of the mounting shaft (203) is fixedly connected to a rotating disk (207), and the rotating disk The bottom end of the (207) is fixedly connected to a side plate (202), and the side of the side plate (202) is interactively sleeved with a fixed shaft (211). The polishing mechanism (4) comprises a mounting shell (401), and the side of the mounting shell (401) is fixedly connected to the side of the fixed shaft (211). The inner wall of the bottom end of the mounting shell (401) is fixedly connected to a driving motor (402), and the output shaft of the driving motor (402) is fixedly connected to a transmission shaft (403), and the bottom end of the transmission shaft (403) is fixedly connected to a polishing disc (404).

2. The inner surface polishing device for stainless steel elbow processing according to claim 1 is characterized in that: The top end of the top plate (201) is fixedly connected to a first stepper motor (206), the output shaft of the first stepper motor (206) is fixedly connected to a first worm (205), the side of the mounting shaft (203) is fixedly sleeved with a first worm wheel (204), and the side of the first worm wheel (204) is meshed with the side of the first worm (205).

3. The inner surface polishing device for stainless steel elbow processing according to claim 1 is characterized in that: A second stepper motor (208) is fixedly connected to the side of the side plate (202), a second worm gear (210) is fixedly sleeved on the side of the fixed shaft (211), an output shaft of the second stepper motor (208) is fixedly connected to a second worm gear (209), and the bottom end of the second worm gear (209) is meshed with the top end of the fixed shaft (211).

4. The inner surface polishing device for stainless steel elbow processing according to claim 1 is characterized in that: The equipment body (1) comprises a workbench (101), the top end of the workbench (101) is fixedly connected to a fixing tool (103), the top end of the fixing tool (103) is fixedly connected to a support frame (102), and the displacement mechanism (3) comprises a mounting frame (301), the bottom end of the mounting frame (301) is fixedly connected to the top end of the support frame (102).

5. The inner surface polishing device for stainless steel elbow processing according to claim 4 is characterized in that: The top end of the mounting frame (301) is fixedly connected to a first auxiliary support rod (307), the side of the first auxiliary support rod (307) is movably sleeved with a cross beam (302), the side inner wall of the cross beam (302) is fixedly connected to a second auxiliary support rod (309), the side of the second auxiliary support rod (309) is movably sleeved with a cantilever (310), the bottom end of the cantilever (310) is fixedly connected to a hydraulic telescopic rod (303), and the bottom end of the hydraulic telescopic rod (303) is fixedly connected to the top end of the top plate (201).

6. The inner surface polishing device for stainless steel elbow processing according to claim 5, characterized in that: The top end of the crossbeam (302) is fixedly connected to a second servo motor (308), the output shaft of the second servo motor (308) is fixedly connected to a second threaded rod (305), and the side of the second threaded rod (305) is threadedly connected to the side of the cantilever (310).

7. The inner surface polishing device for stainless steel elbow processing according to claim 4 is characterized in that: The top end of the mounting frame (301) is fixedly connected to a first servo motor (304), the output shaft of the first servo motor (304) is fixedly connected to a first threaded rod (306), and the side threads of the first threaded rod (306) are threadedly connected to the bottom end of the crossbeam (302).

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