Grinding machining device for main pump piston rod production
By designing a grinding processing device for the main pump piston rod, including clamping, grinding and cleaning mechanisms, the problems of piston rod grinding positioning, low processing efficiency and incomplete grinding chip collection in the prior art are solved, and efficient and precise grinding and good chip collection effects are achieved.
Patent Information
- Application Number
- CN202420734055.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing piston rod production grinding devices are difficult to locate the piston rod axis. The clamping device affects grinding, resulting in low processing efficiency and low grinding accuracy. At the same time, it is difficult to completely collect grinding chips, affecting surface quality.
A grinding processing device for the production of main pump piston rods is designed, including a clamping mechanism, a grinding unit and a cleaning mechanism. The clamping mechanism realizes stable clamping of the piston rod through the working plate and the motor-driven screw and the sliding seat. The grinding unit uses the cylinder-driven grinding member to grind, and the cleaning mechanism sprays cutting fluid through the spray head and collects grinding chips.
Accurately positioning and grinding the surface of the piston rod is achieved, processing efficiency and grinding accuracy are improved, and grinding chips are effectively collected through cleaning mechanisms, avoiding the problem of scattering and improving surface quality.
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Figure CN222857568U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of grinding devices, and in particular to a grinding device for producing a main pump piston rod. Background Art
[0002] Grinding refers to a processing method that uses abrasives and grinding tools to remove excess material from a workpiece. Depending on the process purpose and requirements, there are many forms of grinding process methods. In order to adapt to development needs, grinding technology is developing towards precision, low roughness, high efficiency, high speed and automatic grinding.
[0003] The piston rod needs to be ground on its surface during processing. The existing piston rod production grinding device is difficult to position the axis of the piston rod during use, and the clamping device will affect the grinding and cannot be processed in one go, which reduces the processing efficiency and is not conducive to use.
[0004] For example, the patent with publication number CN114714203B specifically discloses an automatic grinding processing equipment for piston rod production, including a base, a first clamping assembly, a second clamping assembly, a first telescopic member and a clamping member. Thus, the piston rod axis is accurately positioned and can be applied to piston rods of different lengths, ensuring the stability of the piston rod rotation and avoiding the influence of the clamping device on the grinding of the piston rod.
[0005] When the above patent bending device is in use, the piston rod is clamped and positioned by the clamping assembly, and the piston rod is ground by the grinding assembly, and the collecting assembly is arranged on the grinding assembly and moves with the grinding assembly to collect the grinding shavings generated during grinding. However, during the grinding process, when the piston rod is ground by the grinding assembly, the surface temperature of the piston rod is likely to be high, and the grinding shavings adhere to the surface of the piston rod, thereby affecting the grinding accuracy of the piston rod. At the same time, the collecting assembly arranged only on the grinding assembly and at the lower end of the piston rod cannot completely collect the grinding shavings, and the grinding shavings are easy to scatter. Therefore, it is necessary to design a grinding processing device for the production of the main pump piston rod to solve the above problems.
[0006] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Utility Model Content
[0007] Based on the above-mentioned problems existing in the prior art, the problem to be solved by the present application is: to provide a grinding processing device for the production of the main pump piston rod, so as to solve the problem that in the grinding process of the above-mentioned patent, when the piston rod is ground by the grinding component, the surface temperature of the piston rod is easily high, and the grinding chips adhere to the surface of the piston rod, thereby affecting the grinding accuracy of the piston rod, and at the same time, the grinding chips cannot be completely collected by only using the collecting component arranged on the grinding component and at the lower end of the piston rod, and the grinding chips are easy to scatter.
[0008] The technical solution adopted by the present application to solve its technical problems is: a grinding processing device for the production of the main pump piston rod. It mainly includes: a base; a clamping mechanism, which is used to clamp the main pump piston rod; a grinding unit, which is used to grind the surface of the main pump piston rod; a cleaning mechanism, which is used to clean and cool the surface of the main pump piston rod, and the cleaning mechanism includes: a cooling unit, which is used to spray cutting fluid on the surface of the main pump piston rod; a guiding unit, which is used to collect cutting fluid and cutting chips; wherein: the clamping mechanism is suitable for clamping the two ends of the main pump piston rod, the grinding unit is suitable for uniformly grinding the surface of the main pump piston rod, the cooling unit is suitable for cooling and cleaning the surface of the main pump piston rod while the grinding unit is uniformly grinding the surface of the main pump piston rod, and the guiding unit is suitable for cleaning the surface of the main pump piston rod and collecting the cutting fluid and cutting chips.
[0009] Further, the clamping mechanism comprises a working plate mounted on the base, the working plate having two groups of protrusions, a first motor is mounted on one group of protrusions, a lead screw is mounted on the output end of the first motor, and a sliding seat is mounted on the lead screw;
[0010] A first support platform is installed on the sliding seat, a clamping portion is installed on the first support platform, a sliding groove is opened on the base, a sliding block is installed in the sliding groove, and a second support platform is installed on the sliding block;
[0011] A mounting plate is installed on a side of the second supporting platform away from the first supporting platform, a second motor is installed on the mounting plate, and a three-jaw chuck is installed on the output end of the second motor.
[0012] Furthermore, two groups of limiting rods are connected between the two groups of protrusions, and the limiting rods are suitable for passing through the sliding seat.
[0013] Furthermore, the grinding unit includes a first cylinder installed on the base, the cleaning mechanism includes a top plate installed on the output end of the first cylinder, a slide rail is installed on the top plate close to the base, a slider is installed on the slide rail, a second cylinder is installed on the top plate at one end of the slide rail, a grinding part is installed on the slider close to the base, and the grinding part has an arc groove.
[0014] Further, the cooling unit comprises a box installed on a side of the top plate away from the base, the box having two sets of delivery pipes, a pump body at the connection between the delivery pipe and the box, and a nozzle installed on one end of the delivery pipe away from the box;
[0015] The guide unit includes a guide plate installed on the base and the working plate and fixed at the lower end of the three-jaw chuck. The guide plate has two groups of inclined grooves inclined downward, and a collection box is clamped on the inclined groove near the bottom end of the base.
[0016] The beneficial effect of the present application is that the present application provides a grinding processing device for the production of the main pump piston rod, which is suitable for cooling and cleaning the surface of the main pump piston rod during grinding through the coordinated use of a base, a working plate, a first motor, a sliding seat, a three-jaw chuck, a slide rail, a slider, a grinding part, a box body, a nozzle, a collection box and a guide plate, and the grinding chips flushed down are guided into the collection box through the guide plate to better collect the grinding chips.
[0017] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0019] Figure 1 It is an overall schematic diagram of a grinding processing device for producing a main pump piston rod in this application;
[0020] Figure 2 for Figure 1 Explosion diagram of
[0021] Figure 3 for Figure 2 The bottom schematic structure diagram of ;
[0022] Figure 4 for Figure 3 A in the enlarged view;
[0023] Among them, the reference numerals in the figure are:
[0024] 1. Base; 101. Slide; 102. Slot; 103. First cylinder; 2. Clamping mechanism; 201. Working plate; 202. Protrusion; 203. First motor; 204. Screw; 205. Limiting rod; 207. Sliding seat; 208. First support platform; 209. Sliding block; 210. Spring; 211. Second support platform; 212. Mounting plate; 213. Second motor; 214. Three-jaw chuck; 3. Grinding unit; 301. Slide rail; 302. Sliding block; 303. Grinding piece; 4. Cleaning mechanism; 401. Top plate; 402. Box; 403. Delivery pipe; 404. Support rod; 405. Nozzle; 406. Collection box; 407. Guide plate. DETAILED DESCRIPTION
[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0026] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0027] like Figure 1-Figure 2 As shown, the present application provides a grinding processing device for the production of a main pump piston rod, comprising a base 1, on which a clamping mechanism 2 is mounted, the clamping mechanism 2 is used to clamp the main pump piston rod, the clamping mechanism 2 comprises a working plate 201 fixedly mounted on the base 1, the working plate 201 having two groups of protrusions 202, and a first motor 203 is fixedly mounted on one group of protrusions 202, the output end of the first motor 203 passes through the protrusion 202;
[0028] Meanwhile, a screw rod 204 is fixedly mounted at the output end of the first motor 203, one end of the screw rod 204 away from the first motor 203 is connected to another set of protrusions 202, and a sliding seat 207 is mounted on the screw rod 204, and the sliding seat 207 is suitable for moving along the first motor 203 and along the straight direction of the screw rod 204;
[0029] Two groups of limiting rods 205 are connected between the two groups of protrusions 202. The limiting rods 205 are suitable for passing through the sliding seat 207 to improve the stability of the movement of the sliding seat 207.
[0030] In order to clamp the main pump piston rod, Figure 2 As shown, a first support platform 208 is fixedly mounted on the sliding seat 207, and a clamping portion (not shown in the figure) is mounted on the first support platform 208. At the same time, a slide groove 101 is provided on the base 1, and a slider 209 is mounted in the slide groove 101, and a spring 210 is connected between the slider 209 and the slide groove 101, and a second support platform 211 is fixedly mounted on the slider 209;
[0031] A mounting plate 212 is fixedly mounted on a side of the second support platform 211 away from the first support platform 208, a second motor 213 is fixedly mounted on the mounting plate 212, an output end of the second motor 213 passes through the second support platform 211, and a three-jaw chuck 214 is fixedly mounted on the output end of the second motor 213, the three-jaw chuck 214 is suitable for fixing one end of the piston rod of the main pump;
[0032] In order to grind the surface of the main pump piston rod, Figure 3 As shown, a grinding unit 3 is installed on the base 1, and the grinding unit 3 includes a first cylinder 103 fixedly installed on the base 1, and a cleaning mechanism 4 is installed at the output end of the first cylinder 103, and the cleaning mechanism 4 includes a top plate 401 fixedly installed at the output end of the first cylinder 103, and a slide rail 301 is fixedly installed on the top plate 401 on a side close to the base 1, and a sliding block 302 is installed on the slide rail 301, and the sliding block 302 is suitable for moving along the linear direction of the slide rail 301, and a second cylinder (not shown in the figure) is fixedly installed on the top plate 401 at one end of the slide rail 301, and the output end of the second cylinder is connected to the sliding block 302, and a grinding piece 303 is fixedly installed on the side of the sliding block 302 close to the base 1, and the grinding piece 303 has an arc groove;
[0033] In order to clean and cool the main pump piston rod surface, Figure 2-Figure 3 As shown, a cooling unit is installed on the top plate 401, and the cooling unit includes a box body 402 fixedly installed on a side of the top plate 401 away from the base 1, and the box body 402 is fixedly installed on the sliding block 302, and the box body 402 has two groups of delivery pipes 403, and the connection between the delivery pipes 403 and the box body 402 has a pump body, and a support rod 404 is fixedly installed on the delivery pipe 403, and the support rod 404 is placed on the top plate 401, and a nozzle 405 is fixedly installed on the end of the delivery pipe 403 away from the box body 402, and the nozzle 405 is arranged obliquely;
[0034] In order to collect the cutting fluid, Figure 3-Figure 4As shown, a guide unit is installed on the base 1 and the working plate 201, and the guide unit includes a guide plate 407 installed on the base 1 and the working plate 201 and fixed at the lower end of the three-jaw chuck 214, and the guide plate 407 has two sets of inclined grooves inclined downward, and a collection box 406 is clamped on the inclined groove near the bottom end of the base 1, and a clamping slot 102 adapted to the collection box 406 is opened on the base 1;
[0035] When in use, one end of the main pump piston rod is sleeved on the three-jaw chuck 214, and then the first motor 203 is started, so that the sliding seat 207 moves along the linear direction of the screw rod 204 and moves closer to the other end of the main pump piston rod until the main pump piston rod is clamped;
[0036] Then, the first cylinder 103 is started to drive the top plate 401 to move downward, and the grinding member 303 is driven to move downward, so that the grinding member 303 is attached to the surface of the main pump piston rod, and the second cylinder is started to drive the sliding block 302 and the grinding member 303 to move, so as to grind the surface of the main pump piston rod, and the second motor 213 is synchronously started to drive the three-jaw chuck 214 and the main pump piston rod to rotate, so as to evenly grind the surface of the main pump piston rod;
[0037] The pump body is started and the cutting fluid is sucked into the delivery pipe 403, and then delivered to the nozzle 405 through the delivery pipe 403. The two groups of nozzles 405 spray the cutting fluid onto the surface of the main pump piston rod, which is suitable for cooling and cleaning the surface of the main pump piston rod during grinding. The flushed grinding chips are guided by the guide plate 407 to the collection box 406 for better collection of the grinding chips.
[0038] In summary: through the coordinated use of the base 1, the working plate 201, the first motor 203, the sliding seat 207, the three-jaw chuck 214, the slide rail 301, the sliding block 302, the grinding piece 303, the box body 402, the nozzle 405, the collection box 406 and the guide plate 407, it is suitable for cooling and cleaning the surface of the main pump piston rod during grinding, and the flushed grinding chips are guided by the guide plate 407 to the collection box 406 to better collect the grinding chips.
[0039] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A grinding device for producing a main pump piston rod, characterized in that: include: Base (1); A clamping mechanism (2), the clamping mechanism (2) being used to clamp the piston rod of the main pump; A grinding unit, the grinding unit is used to grind the surface of the piston rod of the main pump; A cleaning mechanism (4), the cleaning mechanism (4) is used to clean and cool the surface of the piston rod of the main pump, the cleaning mechanism (4) comprising: A cooling unit, which is used to spray cutting fluid on the surface of the piston rod of the main pump; A guide unit, the guide unit is used to collect cutting fluid and cutting chips; The clamping mechanism (2) is suitable for clamping the two ends of the main pump piston rod, the grinding unit is suitable for uniformly grinding the surface of the main pump piston rod, the cooling unit is suitable for cooling and cleaning the surface of the main pump piston rod while the grinding unit is uniformly grinding the surface of the main pump piston rod, and the guiding unit is suitable for guiding and collecting the cutting fluid and cutting chips that fall on the surface of the main pump piston rod after cleaning.
2. A grinding device for producing a main pump piston rod according to claim 1, characterized in that: The clamping mechanism (2) comprises a working plate (201) mounted on the base (1), the working plate (201) having two groups of protrusions (202), a first motor (203) being mounted on one group of the protrusions, a screw rod (204) being mounted on an output end of the first motor (203), and a sliding seat (207) being mounted on the screw rod (204); A first support platform (208) is installed on the sliding seat (207), a clamping portion is installed on the first support platform (208), a sliding groove (101) is provided on the base (1), a sliding block (209) is installed in the sliding groove (101), and a second support platform (211) is installed on the sliding block (209); A mounting plate (212) is mounted on a side of the second support platform (211) away from the first support platform (208), a second motor (213) is mounted on the mounting plate (212), and a three-jaw chuck (214) is mounted on the output end of the second motor (213).
3. A grinding device for producing a main pump piston rod according to claim 2, characterized in that: Two groups of limiting rods (205) are connected between the two groups of protruding portions (202), and the limiting rods (205) are suitable for passing through the sliding seat (207).
4. A grinding device for producing a main pump piston rod according to claim 2, characterized in that: The grinding unit comprises a first cylinder (103) mounted on the base (1); the cleaning mechanism (4) comprises a top plate (401) mounted on the output end of the first cylinder (103); a slide rail (301) is mounted on a surface of the top plate (401) close to the base (1); a slider (302) is mounted on the slide rail (301); a second cylinder is mounted on the top plate (401) at one end of the slide rail (301); a grinding member (303) is mounted on a surface of the slider (302) close to the base (1); the grinding member (303) has an arc groove.
5. A grinding device for producing a main pump piston rod according to claim 4, characterized in that: The cooling unit comprises a box body (402) installed on a side of the top plate (401) away from the base (1), the box body (402) having two groups of delivery pipes (403), a pump body at the connection between the delivery pipes (403) and the box body (402), and a nozzle (405) installed on one end of the delivery pipe (403) away from the box body (402).
6. A grinding device for producing a main pump piston rod according to claim 5, characterized in that: The guide unit comprises a guide plate (407) mounted on the base (1) and the working plate (201) and fixedly mounted at the lower end of the three-jaw chuck (214); the guide plate (407) has two groups of inclined grooves inclined downward, and a collection box (406) is engaged with the inclined groove at a position close to the bottom end of the base (1).
Citation Information
Patent Citations
An automated grinding equipment for piston rod production
CN114714203B
Cited By
Tapping equipment and method for piston rod of automobile shock absorber
CN120587565A