Efficient polishing device for surface of forging part
By designing a highly efficient polishing device for the surface of forging parts including the equipment base plate, the equipment side plate and the equipment roof plate, the problems of low polishing efficiency and limited single polishing areas in the prior art are solved, and more efficient polishing operation and more flexible adaptability are achieved, while ensuring operation safety.
Patent Information
- Application Number
- CN202421735307.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing forging surface polishing devices have low polishing efficiency and limited single polishing area. It is necessary to continuously adjust the angle of the clamping material and repeatedly operate close to the rotating polishing disc.
A highly efficient polishing device for the surface of forging parts including the equipment base plate, the equipment side plate and the equipment roof plate is designed. The rotating screws and sliders are driven by the servo motor of the bottom plate and the side plate to achieve smooth movement and flexible adjustment of the material bearing turntable and polishing disk, and meet the needs of forging parts and polishing areas of different specifications and sizes.
The polishing efficiency of the forging surface is improved, the operating steps and time is reduced, and the requirements of different sizes and polishing areas are adapted. At the same time, the combination of protective frame and transparent plates is ensured to operate safely.
Smart Images

Figure CN222857628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing equipment, in particular to a high-efficiency polishing device for the surface of a forged piece. Background Art
[0002] Forgings are metal workpieces formed by forging processes. They usually have good mechanical properties and strength characteristics and are often used in the manufacture of mechanical parts, automotive parts and other fields. In the manufacturing process, surface polishing of forgings is an important process. Different polishing methods, such as mechanical polishing, can be used to improve the surface finish and precision to meet different application requirements.
[0003] Existing forging surface polishing devices usually perform polishing operations on each surface by clamping the material close to a rotating polishing disk. However, this polishing method has a limited single polishing area and requires continuous adjustment of the angle of the clamped material and repeated operation of approaching the rotating polishing disk. The polishing efficiency is low and it is difficult to meet actual usage requirements. Utility Model Content
[0004] The purpose of the utility model is to provide a high-efficiency forging surface polishing device to solve the problem that the existing forging surface polishing device usually performs polishing operation on each surface by clamping the material close to the rotating polishing disk, but this polishing method has a limited single polishing area, and it is necessary to continuously adjust the angle of the clamped material and repeatedly operate close to the rotating polishing disk, resulting in low polishing efficiency and difficulty in meeting actual use needs.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency polishing device for forged parts surface, comprising: a device bottom plate, a device side plate and a device top plate, one end of the top surface of the device bottom plate is fixedly connected to a rotating rod, a protective frame is sleeved on the outer side of the rotating rod, transparent plates are fixedly embedded inside the three side surfaces of the protective frame, and a control screen is arranged on one side of the device bottom plate;
[0006] The equipment bottom plate also includes a bottom plate slide, a bottom plate servo motor, a bottom plate rotating screw, a bottom plate slider, a material-carrying rotating motor, a material-carrying turntable, a limit ring, a limit groove, a positioning block, an adjusting stud and a rubber stop block;
[0007] The side plate of the equipment also includes a side plate slide, a side plate servo motor, a side plate rotating screw, a side plate slider, a side plate polishing drive motor and a side plate polishing disc;
[0008] The top plate of the equipment also includes a top plate slide groove, a top plate servo motor, a top plate rotating screw, a top plate slider, a top plate polishing drive motor, a rotating threaded column, a connecting threaded column and a top plate polishing disk.
[0009] As a further solution of the utility model: a bottom plate slide groove is opened inside the bottom plate of the equipment, a bottom plate servo motor is fixedly connected to one end of the bottom plate of the equipment, a bottom plate rotating screw penetrating one end of the bottom plate of the equipment is arranged at the output end of the bottom plate servo motor, the bottom plate rotating screw is threadedly connected to the bottom plate slider, the top surface of the bottom plate slider is fixedly connected to a material receiving rotating motor, one end of the output rotating shaft of the material receiving rotating motor is fixedly connected to a material receiving turntable, a limiting ring is fixedly connected to the outer side of the material receiving turntable, and a limiting groove is opened at the inner side of the bottom plate slide groove corresponding to the limiting ring.
[0010] As a further solution of the utility model: a positioning block is fixedly connected to one end of the top surface of the material-carrying turntable, an adjusting stud is threadedly connected inside the positioning block, one end of the adjusting stud is rotatably connected to a rubber stop block, the positioning block, adjusting stud and rubber stop block are each provided in two groups, and the two ends of the top surface of the material-carrying turntable are symmetrically arranged.
[0011] As a further solution of the utility model: a top plate slide groove is opened inside the top plate of the equipment, one end of the top plate of the equipment is fixedly connected to a top plate servo motor, a top plate rotating screw is provided at the output end of the top plate servo motor, the top plate rotating screw is threadedly connected to a top plate slider, the bottom surface of the top plate slider is fixedly connected to a top plate polishing drive motor, a rotating threaded column is provided at the output end of the top plate polishing drive motor, the bottom end of the rotating threaded column is threadedly connected to a connecting threaded column, and the bottom end of the connecting threaded column is fixedly connected to a top plate polishing disk.
[0012] As a further solution of the utility model: the bottom plate slide groove and the side plate slide groove are located on different horizontal planes and are vertically arranged, the bottom plate slider is located inside the bottom plate slide groove and is slidably connected, and the top plate slider is located inside the top plate slide groove and is slidably connected.
[0013] As a further solution of the utility model: a side panel slide groove is opened inside the side panel of the equipment, a side panel servo motor is fixedly connected to the top end of the side panel of the equipment, a side panel rotating screw is provided at the output end of the side panel servo motor, the side panel rotating screw is threadedly connected to the side panel slider, one side of the side panel slider is fixedly connected to the side panel polishing drive motor, and one end of the output rotating shaft of the side panel polishing drive motor is fixedly connected to the side panel polishing disk.
[0014] As a further solution of the utility model: the side panel slide groove is opened through the side surface of the equipment side panel along the vertical direction, and the side panel slider is located inside the side panel slide groove and is slidably connected.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. In the utility model, the forged piece to be polished is placed on the top surface of the material receiving turntable. The adjusting stud screwed to the inside of the positioning block drives the rubber block to stably clamp the forged piece and adapt to forged pieces of different specifications and sizes. The material receiving turntable and the material receiving rotating motor controlling its rotation are fixedly connected to the bottom plate slider. The bottom plate slider drives the bottom plate rotating screw along the bottom plate slide groove direction under the driving action of the bottom plate servo motor, thereby driving the material receiving turntable to move smoothly to the polishing position through the screw connection relationship. The limiting ring and the limiting groove are convenient for improving the stability of the material receiving turntable during the movement;
[0017] 2. During polishing, the top plate polishing drive motor drives the top plate polishing disc that is screwed together by the rotating threaded column and the connecting threaded column to rotate so as to polish the top surface of the forging. The top plate slider and its connection structure facilitate the adjustment of the lateral position. The top plate polishing disc is screwed together by the rotating threaded column and the connecting threaded column to facilitate the flexible adjustment of the height of the top plate polishing disc, that is, the distance from the forging. When the forging is close to the side plate of the equipment, the side surface can be polished by the side plate polishing disc while the top surface is polished. Multiple sets of rotating structures are conducive to improving the polishing efficiency. The side plate polishing disc drives the side plate rotating screw to rotate through the side plate servo motor to drive the side plate slider to move up and down, which is convenient for adapting to different forging sizes and different polishing area requirements;
[0018] 3. The combination of the protective frame and the transparent plate is connected to the top surface of the equipment bottom plate through a rotating rod. When closed, it forms a closed protective structure with the equipment bottom plate, equipment side plate and equipment top plate to prevent polishing debris from affecting the safety of operators. When opened, the completely open structure is also convenient for material discharge, adjustment and subsequent maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of a high-efficiency forging surface polishing device described in the utility model;
[0020] Figure 2 It is a structural schematic diagram of a protective frame in a high-efficiency forging surface polishing device described in the utility model;
[0021] Figure 3 It is a structural schematic diagram of a bottom plate slider in a high-efficiency forging surface polishing device described in the utility model;
[0022] Figure 4 It is a structural schematic diagram of a material receiving turntable in a high-efficiency forging surface polishing device described in the utility model;
[0023] Figure 5 It is a structural schematic diagram of a side plate polishing disc in a high-efficiency forging surface polishing device described in the utility model;
[0024] Figure 6 It is a structural schematic diagram of a top plate polishing disc in a forging surface high-efficiency polishing device described in the utility model;
[0025] Figure 7 It is a structural schematic diagram of a positioning block in a high-efficiency forging surface polishing device described in the utility model.
[0026] In the figure: 1. Equipment bottom plate; 2. Equipment side plate; 3. Equipment top plate; 4. Rotating rod; 5. Protective frame; 6. Transparent plate; 7. Bottom plate slide; 8. Bottom plate servo motor; 9. Bottom plate rotating screw; 10. Bottom plate slider; 11. Material bearing rotating motor; 12. Material bearing turntable; 13. Limiting ring; 14. Limiting groove; 15. Top plate slide; 16. Top plate servo motor; 17. Top plate rotating screw; 18. Top plate slider; 19. Top plate polishing drive motor; 20. Rotating threaded column; 21. Connecting threaded column; 22. Top plate polishing disk; 23. Side plate slide; 24. Side plate servo motor; 25. Side plate rotating screw; 26. Side plate slider; 27. Side plate polishing drive motor; 28. Side plate polishing disk; 29. Positioning block; 30. Adjusting stud; 31. Rubber block; 32. Control panel. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.
[0029] Reference Figures 1 to 7 In the embodiment of the utility model, a high-efficiency polishing device for forging surface includes: a device bottom plate 1, a device side plate 2 and a device top plate 3, a rotating rod 4 is fixedly connected to one end of the top surface of the device bottom plate 1, a protective frame 5 is sleeved on the outer side of the rotating rod 4, and transparent plates 6 are fixedly embedded inside the three sides of the protective frame 5, and a control screen 32 is arranged on one side of the device bottom plate 1;
[0030] The equipment bottom plate 1 also includes a bottom plate slide 7, a bottom plate servo motor 8, a bottom plate rotating screw 9, a bottom plate slider 10, a material receiving rotating motor 11, a material receiving turntable 12, a limit ring 13, a limit groove 14, a positioning block 29, an adjusting stud 30 and a rubber stop block 31;
[0031] The equipment side plate 2 also includes a side plate slide 23, a side plate servo motor 24, a side plate rotating screw 25, a side plate slider 26, a side plate polishing drive motor 27 and a side plate polishing disc 28;
[0032] The equipment top plate 3 also includes a top plate slide 15, a top plate servo motor 16, a top plate rotating screw 17, a top plate slider 18, a top plate polishing drive motor 19, a rotating threaded column 20, a connecting threaded column 21 and a top plate polishing disk 22.
[0033] Reference Figures 1 to 7A bottom plate chute 7 is provided inside the bottom plate 1 of the equipment, a bottom plate servo motor 8 is fixedly connected to one end of the bottom plate 1 of the equipment, a bottom plate rotating screw 9 penetrating one end of the bottom plate 1 of the equipment is provided at the output end of the bottom plate servo motor 8, a bottom plate rotating screw 9 is screwed and connected to a bottom plate slider 10, a material receiving rotating motor 11 is fixedly connected to the top surface of the bottom plate slider 10, a material receiving rotating motor 11 is fixedly connected to one end of the output rotating shaft of the material receiving rotating motor 11, a material receiving turntable 12 is fixedly connected to the outer side of the material receiving turntable 12, a limit ring 13 is fixedly connected to the inner side of the bottom plate chute 7 at a position corresponding to the limit ring 13 The positioning groove 14 is provided, and one end of the top surface of the material receiving turntable 12 is fixedly connected with a positioning block 29, and an adjusting stud 30 is screwed inside the positioning block 29, and one end of the adjusting stud 30 is rotatably connected with a rubber stopper 31. The positioning block 29, the adjusting stud 30 and the rubber stopper 31 are provided in two groups, and the two ends of the top surface of the material receiving turntable 12 are symmetrically arranged. A top plate slide groove 15 is provided inside the top plate 3 of the equipment, and one end of the top plate 3 of the equipment is fixedly connected with a top plate servo motor 16, and a top plate rotating screw 17 is provided at the output end of the top plate servo motor 16. 7 is screwed and connected with a top plate slider 18, and the bottom surface of the top plate slider 18 is fixedly connected with a top plate polishing drive motor 19. A rotating threaded column 20 is arranged at the output end of the top plate polishing drive motor 19. The bottom end of the rotating threaded column 20 is screwed and connected with a connecting threaded column 21, and the bottom end of the connecting threaded column 21 is fixedly connected with a top plate polishing disk 22. The bottom plate slide 7 and the side plate slide 23 are located on different horizontal planes and are vertically arranged. The bottom plate slider 10 is located inside the bottom plate slide 7 and is slidably connected. The top plate slider 18 is located inside the top plate slide 15 and is slidably connected. The side plate of the equipment 2 is provided with a side panel slide groove 23 inside, a side panel servo motor 24 is fixedly connected to the top of the equipment side panel 2, a side panel rotating screw 25 is provided at the output end of the side panel servo motor 24, a side panel rotating screw 25 is threadedly connected to a side panel slider 26, a side panel polishing drive motor 27 is fixedly connected to one side of the side panel slider 26, one end of the output rotating shaft of the side panel polishing drive motor 27 is fixedly connected to a side panel polishing disk 28, the side panel slide groove 23 is vertically arranged on the side surface of the equipment side panel 2, and the side panel slider 26 is located inside the side panel slide groove 23 and is slidably connected.
[0034] The above scheme is adopted: during polishing, the top plate polishing drive motor 19 drives the top plate polishing disc 22 screwed together by the rotating threaded column 20 and the connecting threaded column 21 to rotate so as to polish the top surface of the forging. The top plate slider 18 and its connecting structure are used to facilitate adjustment of the lateral position. The top plate polishing disc 22 is screwed together by the rotating threaded column 20 and the connecting threaded column 21 to facilitate flexible adjustment of the height of the top plate polishing disc 22, that is, the distance from the forging. When the forging is close to the side plate 2 of the equipment, the side surface can be polished by the side plate polishing disc 28 while the top surface is polished. Multiple sets of rotating structures are beneficial to improving the polishing efficiency. The side plate polishing disc 28 drives the side plate rotating screw 25 to rotate through the side plate servo motor 24 to drive the side plate slider 26 to move up and down to adapt to different forging sizes and different polishing area requirements.
[0035] The working principle of the utility model is as follows: when in use, the forged piece to be polished is placed on the top surface of the material receiving turntable 12, and the adjusting stud 30 screwed to the inside of the positioning block 29 drives the rubber stop block 31 to stably clamp the forged piece and adapt to forged pieces of different specifications and sizes. The material receiving turntable 12 and the material receiving rotating motor 11 that controls its rotation are fixedly connected to the bottom plate slider 10. The bottom plate slider 10 is driven by the bottom plate servo motor 8 along the direction of the bottom plate slide groove 7 to rotate the bottom plate rotating screw 9, thereby driving the material receiving turntable 12 to move smoothly to the polishing position through the screw connection relationship. The limiting ring 13 and the limiting groove 14 are convenient for improving the stability of the material receiving turntable 12 during the movement. During polishing, the top plate polishing drive motor 19 drives the top plate polishing disc 22 screwed together by the rotating threaded column 20 and the connecting threaded column 21 to rotate to perform a polishing operation on the top surface of the forged piece. Its connection structure is convenient for adjusting the lateral position. The top plate polishing disc 22 is screwed together by rotating the threaded column 20 and the connecting threaded column 21 to facilitate flexible adjustment of the height of the top plate polishing disc 22, that is, the distance from the forging. When the forging is close to the equipment side panel 2, it can be polished on the top surface while being polished on the side through the side panel polishing disc 28. Multiple sets of rotating structures are beneficial to improving the polishing efficiency. The side panel polishing disc 28 drives the side panel rotating screw 25 to rotate through the side panel servo motor 24 to drive the side panel slider 26 to move up and down to adapt to different forging sizes and different polishing area requirements. The combination of the protective frame 5 and the transparent plate 6 is rotatably connected to the top surface of the equipment bottom plate 1 through the rotating rod 4. When closed, it forms a closed protective structure with the equipment bottom plate 1, the equipment side panel 2 and the equipment top plate 3 to prevent polishing debris from affecting the safety of the operator. When opened, the completely open structure is also convenient for discharging, adjustment and subsequent maintenance.
[0036] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A high-efficiency polishing device for forging surface, characterized in that: include: The device bottom plate (1), the device side plate (2) and the device top plate (3), wherein one end of the top surface of the device bottom plate (1) is fixedly connected to a rotating rod (4), a protective frame (5) is sleeved on the outer side of the rotating rod (4), transparent plates (6) are fixedly embedded in the three side surfaces of the protective frame (5), and a control panel (32) is arranged on one side of the device bottom plate (1); The equipment bottom plate (1) also includes a bottom plate slide groove (7), a bottom plate servo motor (8), a bottom plate rotating screw (9), a bottom plate slider (10), a material receiving rotating motor (11), a material receiving turntable (12), a limiting ring (13), a limiting groove (14), a positioning block (29), an adjusting stud (30) and a rubber stop block (31); The equipment side plate (2) also includes a side plate slide groove (23), a side plate servo motor (24), a side plate rotating screw (25), a side plate slider (26), a side plate polishing drive motor (27) and a side plate polishing disc (28); The equipment top plate (3) also includes a top plate slide groove (15), a top plate servo motor (16), a top plate rotating screw (17), a top plate slider (18), a top plate polishing drive motor (19), a rotating threaded column (20), a connecting threaded column (21) and a top plate polishing disc (22).
2. The high-efficiency polishing device for forging surface according to claim 1 is characterized in that: A bottom plate slide groove (7) is provided inside the bottom plate (1) of the equipment. A bottom plate servo motor (8) is fixedly connected to one end of the bottom plate (1). A bottom plate rotating screw (9) penetrating one end of the bottom plate (1) is provided at the output end of the bottom plate servo motor (8). The bottom plate rotating screw (9) is threadedly connected to a bottom plate slider (10). A material receiving rotating motor (11) is fixedly connected to the top surface of the bottom plate slider (10). One end of the output rotating shaft of the material receiving rotating motor (11) is fixedly connected to a material receiving turntable (12). A limiting ring (13) is fixedly connected to the outer side of the material receiving turntable (12). A limiting groove (14) is provided on the inner side of the bottom plate slide groove (7) at a position corresponding to the limiting ring (13).
3. The high-efficiency polishing device for forging surface according to claim 1 is characterized in that: A positioning block (29) is fixedly connected to one end of the top surface of the material receiving turntable (12), an adjusting stud (30) is screwed inside the positioning block (29), and a rubber stop block (31) is rotatably connected to one end of the adjusting stud (30). The positioning block (29), the adjusting stud (30) and the rubber stop block (31) are each provided in two groups, and the two ends of the top surface of the material receiving turntable (12) are symmetrically arranged.
4. The high-efficiency polishing device for forging surface according to claim 1 is characterized in that: A top plate slide groove (15) is provided inside the top plate (3) of the device. A top plate servo motor (16) is fixedly connected to one end of the top plate (3). A top plate rotating screw (17) is provided at the output end of the top plate servo motor (16). The top plate rotating screw (17) is threadedly connected to a top plate slider (18). The bottom surface of the top plate slider (18) is fixedly connected to a top plate polishing drive motor (19). A rotating threaded column (20) is provided at the output end of the top plate polishing drive motor (19). The bottom end of the rotating threaded column (20) is threadedly connected to a connecting threaded column (21). The bottom end of the connecting threaded column (21) is fixedly connected to a top plate polishing disk (22).
5. The high-efficiency forging surface polishing device according to claim 1 is characterized in that: The bottom plate slide groove (7) and the side plate slide groove (23) are located on different horizontal planes and are vertically arranged. The bottom plate slider (10) is located inside the bottom plate slide groove (7) and is slidably connected. The top plate slider (18) is located inside the top plate slide groove (15) and is slidably connected.
6. The high-efficiency forging surface polishing device according to claim 1, characterized in that: A side panel slide groove (23) is provided inside the side panel (2) of the equipment, a side panel servo motor (24) is fixedly connected to the top end of the side panel (2), a side panel rotating screw (25) is provided at the output end of the side panel servo motor (24), the side panel rotating screw (25) is threadedly connected to a side panel slider (26), one side of the side panel slider (26) is fixedly connected to a side panel polishing drive motor (27), and one end of the output rotating shaft of the side panel polishing drive motor (27) is fixedly connected to a side panel polishing disk (28).
7. The high-efficiency forging surface polishing device according to claim 1, characterized in that: The side plate slide groove (23) is opened through the side of the equipment side plate (2) along the vertical direction, and the side plate slider (26) is located inside the side plate slide groove (23) and is slidably connected.