Special clamp for chip inductor production
By designing a special fixture for chip inductors including a clamping mechanism, the problem of low clamping stability of existing fixtures is solved, and stable clamping and loosening of the patch inductors is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421399037.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing fixtures for chip inductor production are not very stable, which can easily cause the chip inductor to fall off during processing, affecting production efficiency.
A special fixture including an upper cylinder and a lower cylinder is designed. A clamping mechanism is provided inside the lower cylinder. The clamping mechanism is composed of a cylinder, a push plate, an upper oblique block, a lower oblique block, a connecting seat, a chuck, a central column and a spring. The push plate and an angular block are pushed to move through the cylinder to realize the clamping and loosening of the chuck in three directions.
The fixture can stably clamp small-volume patch inductors of different models, improve clamping stability, is suitable for the production and processing of patch inductors, and improve production efficiency.
Smart Images

Figure CN222857726U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip inductor production, in particular to a special clamp for chip inductor production. Background Art
[0002] Chip inductors are electronic components that are small, light, and easy to install. They are widely used in the electronics field. Chip inductors consist of a magnetic core and a coil. The coil is wrapped around the magnetic core to form a certain inductance, and the two ends of the coil are connected to the circuit through lead wires. The material of the magnetic core is usually ferrite, magnetic material, or alumina ceramic. Chip inductors can be divided into many types according to material, structure, operating frequency band and other conditions, such as ferrite chip inductors, magnetic material chip inductors, lead-free chip inductors, etc. According to different operating frequency bands, they can be divided into several series such as low frequency, medium frequency, high frequency and ultra-high frequency.
[0003] The existing fixtures for producing chip inductors are mostly clamped by suction cups due to the small size of chip inductors. As a result, the clamping stability is not high during the production and processing of the chip inductors, and the chip inductors are easily caused to fall off during the processing, affecting the production and processing efficiency of the chip inductors. Therefore, a special fixture for producing chip inductors is proposed to solve the above problem. Utility Model Content
[0004] The utility model aims to provide a special clamp for producing chip inductors, so as to solve the above problems.
[0005] To achieve the above object, the utility model provides the following technical solution: a special fixture for producing chip inductors, comprising an upper cylinder and a lower cylinder, wherein the lower cylinder is fixedly mounted at the lower end of the upper cylinder, and a clamping mechanism is arranged inside the lower cylinder;
[0006] The clamping mechanism includes a cylinder and a push plate, the push plate is fixedly installed on the telescopic end of the cylinder, an upper inclined block is fixedly installed on the bottom of the push plate, a lower inclined block is arranged inside the lower cylinder, a connecting seat is fixedly installed on the bottom of the lower inclined block, a chuck is arranged on the bottom of the connecting seat, a center column is fixedly installed on the inside of the lower cylinder, a spring is fixedly installed on the side wall of the center column, and the other end of the spring is fixedly installed on the side wall of the lower inclined block.
[0007] Preferably, the cylinder is fixedly mounted inside the upper tube, a guide opening is provided at the bottom of the lower tube, and the upper end of the connecting seat is slidably connected inside the guide opening. The setting of the guide opening can play a limiting and guiding role for the connecting seat.
[0008] Preferably, a connecting plate is fixedly mounted on the upper end of the upper cylinder, and the inclined wall of the upper inclined block contacts the inclined wall of the lower inclined block, so that the lower inclined block can be pushed to move by the downward movement of the upper inclined block.
[0009] Preferably, a limiting side plate is fixedly installed inside the lower cylinder, and the number of the upper inclined blocks is three, and the three upper inclined blocks are fixedly installed at the bottom of the push plate at equal intervals. The setting of the limiting side plate can limit the lower inclined block.
[0010] Preferably, the central column is a triangular prism, and the number of the springs is two, wherein the two springs are respectively fixedly mounted on the upper end and the lower end of the side wall of the lower inclined block, and the lower inclined block is reset by the setting of the springs.
[0011] Preferably, an internal threaded hole is provided at the bottom of the connecting seat, the internal thread of the internal threaded hole is connected to a threaded column, and the lower end of the threaded column is fixedly connected to the chuck. The arrangement of the threaded column and the internal threaded hole facilitates the disassembly and replacement of the chuck.
[0012] The utility model provides a special fixture for producing chip inductors. It has the following beneficial effects:
[0013] (1) The utility model starts the cylinder to push the push plate downward, so that the upper inclined block moves downward and pushes the lower inclined block close to the center column, so that the three clamps are close to the center and can clamp the chip inductor in three directions. When the cylinder drives the push plate to move upward, the lower inclined block is away from the center column under the action of the spring, so that the three clamps loosen the chip inductor. It is suitable for clamping and fixing small-volume chip inductors of different models, has good clamping stability, and is easy to use.
[0014] (2) The utility model provides an internal threaded hole and a threaded column, which makes it convenient for workers to rotate the chuck so that the chuck is separated from the connecting seat and removed from the connecting seat, making it convenient to disassemble and replace the chuck, thereby further improving the practicality of the clamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of the utility model;
[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the chuck of the utility model;
[0020] Figure 5 This is a schematic diagram of the central column structure of the utility model.
[0021] In the figure: 1. upper cylinder; 2. clamping mechanism; 201. cylinder; 202. push plate; 203. upper inclined block; 204. lower inclined block; 205. connecting seat; 206. chuck; 207. center column; 208. spring; 209. guide port; 3. lower cylinder; 4. limit side plate; 5. connecting plate; 6. internal threaded hole; 7. threaded column. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] Embodiment 1:
[0025] like Figure 1-5 As shown, the utility model provides a technical solution: a special fixture for producing chip inductors, comprising an upper tube 1 and a lower tube 3, wherein the lower tube 3 is fixedly mounted at the lower end of the upper tube 1, and a clamping mechanism 2 is arranged inside the lower tube 3;
[0026] The clamping mechanism 2 includes a cylinder 201 and a push plate 202, the push plate 202 is fixedly installed at the telescopic end of the cylinder 201, an upper inclined block 203 is fixedly installed at the bottom of the push plate 202, a lower inclined block 204 is arranged inside the lower cylinder 3, a connecting seat 205 is fixedly installed at the bottom of the lower inclined block 204, a chuck 206 is arranged at the bottom of the connecting seat 205, a center column 207 is fixedly installed inside the lower cylinder 3, a spring 208 is fixedly installed on the side wall of the center column 207, and the other end of the spring 208 is fixedly installed on the side wall of the lower inclined block 204.
[0027] The cylinder 201 is fixedly installed inside the upper cylinder 1, and a guide port 209 is provided at the bottom of the lower cylinder 3. The upper end of the connecting seat 205 is slidably connected inside the guide port 209. The setting of the guide port 209 can play a role of limiting and guiding the connecting seat 205.
[0028] A connecting plate 5 is fixedly mounted on the upper end of the upper cylinder 1 , and the inclined wall of the upper inclined block 203 contacts the inclined wall of the lower inclined block 204 , so that the lower inclined block 204 can be pushed to move by the downward movement of the upper inclined block 203 .
[0029] A limiting side plate 4 is fixedly installed inside the lower cylinder 3. There are three upper inclined blocks 203, and the three upper inclined blocks 203 are fixedly installed at the bottom of the push plate 202 at equal intervals. The setting of the limiting side plate 4 can limit the lower inclined block 204.
[0030] The center column 207 is a triangular prism, and there are two springs 208 , which are respectively fixedly mounted on the upper end and the lower end of the side wall of the lower inclined block 204 . The lower inclined block 204 is reset by the arrangement of the springs 208 .
[0031] In this embodiment, the cylinder 201 is started to push the push plate 202 downward, so that the upper inclined block 203 moves downward and pushes the lower inclined block 204 to approach the center column 207, so that the three clamps 206 approach the center and can clamp the chip inductor in three directions. When the cylinder 201 drives the push plate 202 to move upward, the lower inclined block 204 is away from the center column 207 under the action of the spring 208, so that the three clamps 206 loosen the chip inductor. It is suitable for clamping and fixing small-volume chip inductors of different models, has good clamping stability, and is easy to use.
[0032] Embodiment 2:
[0033] like Figure 1-5 As shown, based on the first embodiment, the utility model provides a technical solution: an internal threaded hole 6 is provided at the bottom of the connecting seat 205, and the internal thread of the internal threaded hole 6 is connected with a threaded column 7, and the lower end of the threaded column 7 is fixedly connected to the chuck 206. The arrangement of the threaded column 7 and the internal threaded hole 6 can facilitate the disassembly and replacement of the chuck 206.
[0034] In this embodiment, by providing the internal threaded hole 6 and the threaded column 7, the staff can conveniently rotate the chuck 206 to disengage the chuck 206 from the connecting seat 205 and remove it from the connecting seat 205, thereby facilitating the disassembly and replacement of the chuck 206 and further improving the practicality of the clamp.
[0035] When in use, the cylinder 201 is started to push the push plate 202 downward, so that the upper inclined block 203 moves downward and pushes the lower inclined block 204 close to the center column 207, so that the three clamps 206 are close to the center and can clamp the chip inductor in three directions. When the cylinder 201 drives the push plate 202 to move upward, the lower inclined block 204 is away from the center column 207 under the action of the spring 208, so that the three clamps 206 loosen the chip inductor. It is suitable for clamping and fixing small-volume chip inductors of different models, with good clamping stability and easy to use. By setting the internal threaded hole 6 and the threaded column 7, it is convenient for the staff to rotate the clamp 206 to make the clamp 206 detach from the connecting seat 205 and remove it from the connecting seat 205, which is convenient for disassembly and replacement of the clamp 206, further improving the practicality of the clamp.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A special fixture for producing chip inductors, comprising an upper cylinder (1) and a lower cylinder (3), characterized in that: The lower cylinder (3) is fixedly mounted on the lower end of the upper cylinder (1), and a clamping mechanism (2) is provided inside the lower cylinder (3); The clamping mechanism (2) comprises a cylinder (201) and a push plate (202), wherein the push plate (202) is fixedly mounted on the telescopic end of the cylinder (201), an upper inclined block (203) is fixedly mounted on the bottom of the push plate (202), a lower inclined block (204) is arranged inside the lower cylinder (3), a connecting seat (205) is fixedly mounted on the bottom of the lower inclined block (204), a clamp (206) is arranged on the bottom of the connecting seat (205), a center column (207) is fixedly mounted inside the lower cylinder (3), a spring (208) is fixedly mounted on the side wall of the center column (207), and the other end of the spring (208) is fixedly mounted on the side wall of the lower inclined block (204).
2. The special fixture for producing chip inductors according to claim 1, characterized in that: The cylinder (201) is fixedly mounted inside the upper cylinder (1), a guide opening (209) is provided at the bottom of the lower cylinder (3), and the upper end of the connecting seat (205) is slidably connected inside the guide opening (209).
3. The special fixture for producing chip inductors according to claim 1, characterized in that: A connecting plate (5) is fixedly mounted on the upper end of the upper cylinder (1), and the inclined wall of the upper inclined block (203) contacts the inclined wall of the lower inclined block (204).
4. The special fixture for producing chip inductors according to claim 1, characterized in that: A limiting side plate (4) is fixedly installed inside the lower cylinder (3), and the number of the upper inclined blocks (203) is three, and the three upper inclined blocks (203) are fixedly installed at the bottom of the push plate (202) at equal intervals.
5. The special fixture for producing chip inductors according to claim 1, characterized in that: The central column (207) is a triangular prism, and the number of the springs (208) is two, and the two springs (208) are respectively fixedly mounted on the upper end and the lower end of the side wall of the lower inclined block (204).
6. The special fixture for producing chip inductors according to claim 1, characterized in that: An internal threaded hole (6) is provided at the bottom of the connection seat (205), and a threaded column (7) is connected to the inner thread of the internal threaded hole (6), and the lower end of the threaded column (7) is fixedly connected to the clamp (206).