Multifunctional sponge cutting machine

By setting up an adsorption positioning mechanism and a multi-directional moving cutting device in the sponge cutting machine, combined with the round-trip tug-of-warp cutting technology of cam and spring, the problems of poor fixing effect, single cutting direction and low efficiency in the sponge cutting technology are solved, and efficient multi-directional cutting and rapid processing of products with complex shapes are achieved.

CN222858085UActive Publication Date: 2025-05-13SUZHOU FUWEI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421413155.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-05-13
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing sponge cutting technology has problems such as poor fixation effect, single cutting direction, low efficiency and long processing cycle for products with complex shapes.

Method used

The fixing effect of the sponge is improved by setting up an adsorption positioning mechanism, and the cutting device is driven by a motor, a threaded rod and an electric telescopic rod to move the cutting device in multiple directions, combining a cam and a spring to achieve round-trip tug-of-saw cutting.

Benefits of technology

It improves the fixing effect and cutting efficiency of the sponge, and can cut the sponge in multiple directions, improving the processing efficiency of products with complex shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multifunctional sponge cutting machine. The multifunctional sponge cutting machine comprises a fixing plate, a moving adjusting mechanism is arranged on the fixing plate, the moving adjusting mechanism comprises a first motor, a first threaded rod, a first sliding block, a mounting box, a second motor, a second threaded rod, a second sliding block and a first electric telescopic rod, and a mounting groove is formed in the bottom of the fixing plate; the first motor is fixedly mounted on the inner wall of one side of the mounting groove, and the first threaded rod is fixedly mounted on an output shaft of the first motor and rotationally connected with the inner wall of the other side of the mounting groove. According to the multifunctional sponge cutting machine, the adsorption positioning mechanism is arranged, the fixing effect is improved, cutting is prevented from being affected, the motor, the threaded rod and the electric telescopic rod are arranged, the cutting device is driven to move in multiple directions, the cutting efficiency is improved, the cam and the spring are arranged, the cutting edge can conduct back-and-forth dragsaw cutting, and the cutting efficiency is improved. And the cutting effect is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sponge cutting, in particular to a multifunctional sponge cutting machine. Background Art

[0002] At present, the cutting process of products in this industry after foaming is basically divided into three methods: electric heating wire cutting, blade straight cutting machine cutting, and machine tool milling processing. Corresponding equipment is available on the market. These methods can only perform one-way processing. Therefore, the existing technology only has a single cutting tool and a single direction, resulting in a single cutting direction for the sponge, and it is impossible to perform multi-angle and multi-directional processing. Moreover, for products with complex shapes or multi-faceted features, different tools must be used to process the features separately, which has a long cycle and low efficiency. In addition, due to the characteristics of the sponge itself, it is easy to deform under pressure, which affects the cutting effect. It is difficult to fix the sponge without deforming it. Therefore, new technologies are urgently needed to improve the shortcomings of the existing technology.

[0003] After searching, among the related technologies, the patent document with authorization publication number CN208601642U discloses a multifunctional sponge cutting machine, which belongs to the field of foam material processing technology, and includes a workbench, on which are installed an electric heating wire cutting mechanism, a soft blade cutting mechanism and a rotating cutter head cutting mechanism; the side wall of the workbench is provided with scale lines; the electric heating wire cutting mechanism includes a support table arranged on both sides of the workbench, an electric heating cutting wire mounted on the support table and a first height adjustment component; the support table is installed on the first height adjustment component for adjusting its height; the soft blade cutting mechanism includes a soft blade in the shape of an annular conveyor belt, a rotating component for driving the soft blade to move in a conveyor belt manner, and a second height adjustment component for supporting the rotating component; the rotating cutter head cutting mechanism includes a rotating cutter head and a bracket for rotatably supporting the rotating cutter head; a driving mechanism is detachably installed on the workbench, and the driving mechanism is used to drive the rotating component / rotating cutter head to work.

[0004] With respect to the above-mentioned related technologies, the inventor believes that the following defects exist: the sponge has a poor fixing effect and is prone to displacement, which affects the cutting effect.

[0005] Therefore, it is necessary to provide a new multifunctional sponge cutting machine to solve the above-mentioned technical problems. Utility Model Content

[0006] The technical problem solved by the utility model is to provide a multifunctional sponge cutting machine which improves the fixing effect by setting an adsorption positioning mechanism to avoid affecting cutting, drives the cutting device to move in multiple directions by setting a motor, a threaded rod and an electric telescopic rod to improve cutting efficiency, and enables the cutting blade to perform reciprocating sawing cutting by setting a cam and a spring to improve cutting effect.

[0007] In order to solve the above technical problems, the multifunctional sponge cutting machine provided by the utility model comprises: a fixed plate, a movable adjustment mechanism is provided on the fixed plate, the movable adjustment mechanism comprises a motor 1, a threaded rod 1, a slider 1, a mounting box, a motor 2, a threaded rod 2, a slider 2 and an electric telescopic rod 1, a mounting groove is provided at the bottom of the fixed plate, the motor 1 is fixedly mounted on an inner wall on one side of the mounting groove, the threaded rod 1 is fixedly mounted on an output shaft of the motor 1 and is rotatably connected to an inner wall on the other side of the mounting groove, the slider 1 is threadedly mounted on the threaded rod 1, the mounting box is fixedly mounted on the slider 1, the motor 2 is fixedly mounted on an inner wall on one side of the mounting box, the threaded rod 2 is fixedly mounted on the output shaft of the motor 2 and is rotatably connected to an inner wall on the other side of the mounting box, the slider 2 is threadedly mounted on the threaded rod 2, and the electric telescopic rod 1 is fixedly mounted on the slider 2.

[0008] As a further solution of the utility model, the mobile adjustment mechanism also includes a sleeve 1, a bidirectional motor, two threaded rods 3, a limit rod, two extension arms, two sleeve shells, two electric telescopic rods 2 and two bearing arms. The sleeve 1 is fixedly mounted on the output end of the electric telescopic rod 1, the bidirectional motor is fixedly mounted in the sleeve 1, the two threaded rods 3 are respectively fixedly mounted on the two output shafts of the bidirectional motor, the limit rod is fixedly mounted in the sleeve 1, the two extension arms are respectively threadedly mounted on the two threaded rods 3 and are slidably connected with the limit rod, the two extension arms are both compatible with the sleeve 1, the two sleeve shells are respectively fixedly mounted on one end of the extension arms, the two electric telescopic rods 2 are respectively fixedly mounted in the two sleeve shells, and the two bearing arms are respectively fixedly mounted on the output shafts of the two electric telescopic rods 2.

[0009] As a further scheme of the utility model, the movable adjustment mechanism also includes sleeve two, motor three, sleeve three, spring, positioning slider, sleeve four, annular block, fixed block two, motor four, rotating rod and cam. Sleeve two and sleeve four are respectively fixedly mounted on two bearing arms, motor three is fixedly mounted in sleeve two, sleeve three is arranged in sleeve two and fixedly connected to the output shaft of motor three, spring is fixedly mounted in sleeve three, positioning slider is slidably mounted in sleeve three and fixedly connected to the other end of the spring, annular block is fixedly mounted in sleeve four, fixed block two is slidably mounted in the annular block, motor four is fixedly mounted in sleeve four, rotating rod is fixedly mounted on the output shaft of motor four, and cam is fixedly sleeved on the rotating rod.

[0010] As a further solution of the utility model, the positioning sliding block and the second fixing block are both provided with mounting holes, and the two mounting holes are provided with cutting blades.

[0011] As a further solution of the utility model, a carrying plate is provided under the fixed plate, and an adsorption positioning mechanism is provided on the carrying plate, and the adsorption positioning mechanism includes a partition, a hollow disc and an exhaust pipe. A partition is fixedly installed on the carrying plate, and a through hole 1 is provided on the partition, and a hollow disc is fixedly installed in the through hole 1. A plurality of through holes 2 are provided on the top of the hollow disc, and an exhaust pipe is fixedly installed on the hollow disc, and the exhaust pipe is communicated with the hollow disc.

[0012] As a further solution of the utility model, a filter screen is arranged in each of the plurality of second through holes.

[0013] Compared with the related art, the multifunctional sponge cutting machine provided by the utility model has the following beneficial effects:

[0014] 1. The utility model provides an adsorption positioning mechanism to generate negative pressure at the bottom to adsorb and fix the sponge, thereby improving the fixing effect and avoiding affecting the cutting;

[0015] 2. The utility model drives the cutting device to move in multiple directions by setting a motor, a threaded rod and an electric telescopic rod, and can cut the sponge from multiple directions according to needs, thereby improving the cutting efficiency;

[0016] 3. The utility model provides a cam and a spring so that the cutting blade can perform reciprocating sawing and cutting, thereby improving the cutting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the multifunctional sponge cutting machine of the utility model;

[0019] Figure 2 It is a three-dimensional schematic diagram of the cutting mechanism of the multifunctional sponge cutting machine of the utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of a part of the multifunctional sponge cutting machine of the utility model;

[0021] Figure 4 It is a partial structural cross-sectional schematic diagram of the multifunctional sponge cutting machine of the utility model;

[0022] Figure 5 It is a three-dimensional schematic diagram of the adsorption mechanism of the multifunctional sponge cutting machine of the utility model.

[0023] In the figure: 1. fixed plate; 2. motor 1; 3. threaded rod 1; 4. slider 1; 5. mounting box; 6. motor 2; 7. threaded rod 2; 8. slider 2; 9. electric telescopic rod 1; 10. sleeve 1; 11. bidirectional motor; 12. threaded rod 3; 13. limit rod; 14. extension arm; 15. casing; 16. electric telescopic rod 2; 17. bearing arm; 18. sleeve 2; 19. motor 3; 20. sleeve 3; 21. spring; 22. positioning slider; 23. sleeve 4; 24. annular block; 25. fixed block 2; 26. motor 4; 27. rotating rod; 28. cam; 29. ​​cutting blade; 30. bearing plate; 31. partition; 32. hollow disc; 33. exhaust pipe; 34. filter. DETAILED DESCRIPTION

[0024] Please refer to Figures 1 to 5 ,in, Figure 1 This is a three-dimensional structural schematic diagram of the multifunctional sponge cutting machine of the utility model; Figure 2 It is a three-dimensional schematic diagram of the cutting mechanism of the multifunctional sponge cutting machine of the utility model; Figure 3 This is a schematic diagram of the internal structure of a part of the multifunctional sponge cutting machine of the utility model; Figure 4 It is a partial structural cross-sectional schematic diagram of the multifunctional sponge cutting machine of the utility model; Figure 5 The three-dimensional schematic diagram of the adsorption mechanism of the utility model multifunctional sponge cutting machine. The multifunctional sponge cutting machine comprises: a fixed plate 1, on which a movable adjustment mechanism is provided, and the movable adjustment mechanism comprises a motor 2, a threaded rod 3, a slider 4, a mounting box 5, a motor 6, a threaded rod 7, a slider 8 and an electric telescopic rod 9, a mounting groove is provided at the bottom of the fixed plate 1, the motor 2 is fixedly mounted on the inner wall of one side of the mounting groove, the threaded rod 3 is fixedly mounted on the output shaft of the motor 2 and is rotatably connected to the inner wall of the other side of the mounting groove, the slider 4 is threadedly mounted on the threaded rod 3, the mounting box 5 is fixedly mounted on the slider 4, the motor 6 is fixedly mounted on the inner wall of one side of the mounting box 5, the threaded rod 7 is fixedly mounted on the output shaft of the motor 6 and is rotatably connected to the inner wall of the other side of the mounting box 5, the slider 8 is threadedly mounted on the threaded rod 7, and the electric telescopic rod 9 is fixedly mounted on the slider 8;

[0025] The movable adjustment mechanism also includes a sleeve 10, a bidirectional motor 11, two threaded rods 3 12, a limit rod 13, two extension arms 14, two casings 15, two electric telescopic rods 2 16 and two bearing arms 17. The sleeve 10 is fixedly mounted on the output end of the electric telescopic rod 9, the bidirectional motor 11 is fixedly mounted in the sleeve 10, the two threaded rods 3 12 are respectively fixedly mounted on the two output shafts of the bidirectional motor 11, the limit rod 13 is fixedly mounted in the sleeve 10, the two extension arms 14 are respectively threadedly mounted on the two threaded rods 3 12 and are slidably connected with the limit rod 13, the two extension arms 14 are both compatible with the sleeve 10, the two casings 15 are respectively fixedly mounted on one end of the extension arm 14, the two electric telescopic rods 2 16 are respectively fixedly mounted in the two casings 15, and the two bearing arms 17 are respectively fixedly mounted on the output shafts of the two electric telescopic rods 2 16.

[0026] Through the cooperation of the motor, the threaded rod and the electric telescopic rod, the cutting device is driven to move in multiple directions, and the sponge can be cut from multiple directions according to needs, thereby improving the cutting efficiency.

[0027] The mobile adjustment mechanism also includes a sleeve 2 18, a motor 3 19, a sleeve 3 20, a spring 21, a positioning slider 22, a sleeve 4 23, an annular block 24, a fixed block 25, a motor 4 26, a rotating rod 27 and a cam 28. The sleeve 2 18 and the sleeve 4 23 are respectively fixedly mounted on the two bearing arms 17, the motor 3 19 is fixedly mounted in the sleeve 2 18, the sleeve 3 20 is arranged in the sleeve 2 18 and is fixedly connected to the output shaft of the motor 3 19, the spring 21 is fixedly mounted in the sleeve 3 20, the positioning slider 22 is slidably mounted in the sleeve 3 20 and is fixedly connected to the other end of the spring 21, the annular block 24 is fixedly mounted in the sleeve 4 23, the fixed block 25 is slidably mounted in the annular block 24, the motor 4 26 is fixedly mounted in the sleeve 4 23, the rotating rod 27 is fixedly mounted on the output shaft of the motor 4 26, and the cam 28 is fixedly sleeved on the rotating rod 27;

[0028] The positioning slide block 22 and the second fixing block 25 are both provided with mounting holes, and cutting blades 29 are provided on the two mounting holes.

[0029] Through the cooperation between the spring 21 and the cam 28, the cutting blade 29 can perform reciprocating sawing cutting, thereby improving the cutting effect.

[0030] A carrying plate 30 is provided below the fixed plate 1, and an adsorption positioning mechanism is provided on the carrying plate 30, and the adsorption positioning mechanism includes a partition plate 31, a hollow disc 32 and an exhaust pipe 33. The carrying plate 30 is fixedly mounted with the partition plate 31, and a through hole 1 is provided on the partition plate 31, and a hollow disc 32 is fixedly mounted in the through hole 1. A plurality of through holes 2 are provided on the top of the hollow disc 32, and an exhaust pipe 33 is fixedly mounted on the hollow disc 32, and the exhaust pipe 33 is communicated with the hollow disc 32;

[0031] The plurality of second through holes are each provided with a filter screen 34 .

[0032] Through the cooperation between the hollow disc 32 and the air extraction pipe 33, negative pressure is generated at the bottom to adsorb and fix the sponge, thereby improving the fixing effect and avoiding affecting the cutting.

[0033] The working principle of the multifunctional sponge cutting machine provided by the utility model is as follows:

[0034] The first step: when the sponge needs to be cut, the sponge is placed at the center of the partition 31, the external fan is started, and the air in the hollow disc 32 is extracted through the exhaust pipe 33 to form a negative pressure to absorb the sponge. At the same time, according to the cutting needs, with the cooperation of the motor 1 2, the threaded rod 1 3, the motor 2 6 and the threaded rod 2 7, the adjustment mechanism is moved to adjust the position, the cutting mechanism is sent to the appropriate position and the sponge is pressure-cut. While the pressure-cutting is being performed, the motor 4 26 is started to drive the cam 28 to rotate. With the cooperation of the cam 28 and the spring 21, the cutting blade 29 performs a reciprocating sawing cut on the sponge;

[0035] The second step: when cutting sponges of different specifications, the longitudinal cutting depth of the cutting blade 29 is adjusted by the electric telescopic rod 1 9 and the electric telescopic rod 2 16, the distance between the two bearing arms 17 is adjusted by the bidirectional motor 11 and the two threaded rods 3 12, and the cutting blades 29 of different lengths are replaced to achieve a change in the lateral cutting distance.

[0036] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0037] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0038] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A multifunctional sponge cutting machine, characterized in that: include: A fixed plate, wherein a movable adjustment mechanism is provided on the fixed plate, wherein the movable adjustment mechanism comprises a motor 1, a threaded rod 1, a slider 1, a mounting box, a motor 2, a threaded rod 2, a slider 2 and an electric telescopic rod 1, wherein a mounting groove is provided at the bottom of the fixed plate, wherein the motor 1 is fixedly mounted on an inner wall on one side of the mounting groove, wherein the threaded rod 1 is fixedly mounted on an output shaft of the motor 1 and is rotatably connected to an inner wall on the other side of the mounting groove, wherein the slider 1 is threadedly mounted on the threaded rod 1, wherein the mounting box is fixedly mounted on the slider 1, wherein the motor 2 is fixedly mounted on an inner wall on one side of the mounting box, and wherein the threaded rod 2 is fixedly mounted on the output shaft of the motor 2 And it is rotatably connected with the inner wall of the other side of the installation box, the second slider is threadedly installed on the second threaded rod, the first electric telescopic rod is fixedly installed on the second slider, a carrying plate is provided under the fixed plate, an adsorption positioning mechanism is provided on the carrying plate, the adsorption positioning mechanism includes a partition, a hollow disc and an exhaust pipe, a partition is fixedly installed on the carrying plate, a through hole 1 is provided on the partition, a hollow disc is fixedly installed in the through hole 1, a plurality of through holes 2 are provided on the top of the hollow disc, an exhaust pipe is fixedly installed on the hollow disc, the exhaust pipe is communicated with the hollow disc, and filters are provided in the plurality of through holes 2.

2. The multifunctional sponge cutting machine according to claim 1, characterized in that: The mobile adjustment mechanism also includes a sleeve 1, a bidirectional motor, two threaded rods 3, a limit rod, two extension arms, two casings, two electric telescopic rods 2 and two bearing arms. The sleeve 1 is fixedly mounted on the output end of the electric telescopic rod 1, the bidirectional motor is fixedly mounted in the sleeve 1, the two threaded rods 3 are respectively fixedly mounted on the two output shafts of the bidirectional motor, the limit rod is fixedly mounted in the sleeve 1, the two extension arms are respectively threadedly mounted on the two threaded rods 3 and are slidably connected to the limit rod, the two extension arms are both compatible with the sleeve 1, the two casings are respectively fixedly mounted on one end of the extension arms, the two electric telescopic rods 2 are respectively fixedly mounted in the two casings, and the two bearing arms are respectively fixedly mounted on the output shafts of the two electric telescopic rods 2.

3. The multifunctional sponge cutting machine according to claim 2, characterized in that: The movable adjustment mechanism also includes sleeve two, motor three, sleeve three, spring, positioning slider, sleeve four, annular block, fixed block two, motor four, rotating rod and cam. Sleeve two and sleeve four are respectively fixedly mounted on two bearing arms, motor three is fixedly mounted in sleeve two, sleeve three is arranged in sleeve two and fixedly connected to the output shaft of motor three, spring is fixedly mounted in sleeve three, positioning slider is slidably mounted in sleeve three and fixedly connected to the other end of the spring, annular block is fixedly mounted in sleeve four, fixed block two is slidably mounted in annular block, motor four is fixedly mounted in sleeve four, rotating rod is fixedly mounted on the output shaft of motor four, and cam is fixedly sleeved on the rotating rod.

4. The multifunctional sponge cutting machine according to claim 3, characterized in that: The positioning slide block and the second fixing block are both provided with mounting holes, and the two mounting holes are provided with cutting blades.

Citation Information

Patent Citations

  • Multi -functional foam cutting machine

    CN208601642U