Novel full-automatic music book combination machine

The fully automated music sheet binder machine addresses safety and efficiency issues in manual production by integrating automated processes, reducing labor risks and costs while increasing output.

CN222858229UActive Publication Date: 2025-05-13YUEYANG QINENG AUTOMATION MASCH CO LTD
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Patent Information

Application Number
CN202421901770.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-13
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

Existing manual processes for producing music sheets are hazardous, inefficient, costly, and energy-intensive, with multiple labor-intensive steps leading to high production costs and low output.

Method used

A fully automated music sheet binder machine that integrates automated feeding, cutting, and binding processes, controlled by a PLC system, reducing manual handling and optimizing production efficiency.

Benefits of technology

The machine significantly reduces labor risks, lowers production costs, and enhances productivity by eliminating manual handling and streamlining the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel full-automatic music book combination machine. The novel full-automatic music book combination machine comprises a rack, a material receiving part, a punching part, a sheet feeding part, a line pressing part, a tooth die ultrasonic part and a patch taking part, according to the utility model, the push rod motor combination is used for automatically feeding, automatically pressing lines and automatically thrusting edge sheets, and the control button operation is carried out after the sheets are manually placed one by one in the past, so that the phenomenon that hands are easily pressed in a manual sheet placing mode is avoided; a PLC (programmable logic controller) is adopted for centralized control, so that the full-automatic process of the whole machine is realized, and the processing cost is increased; according to the scheme, the middle link is omitted, the production efficiency is improved, the labor for punching out the sheet bar is saved, the industrial injury risk is reduced to zero, the production cost is greatly reduced, the production efficiency is greatly improved, and the production difficulty is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet music production and processing, in particular to a novel full-automatic sheet music book assembly machine. Background Art

[0002] Musical notation is a method of recording music using symbols, either printed or handwritten. Different cultures and regions have developed different musical notation methods. Musical notation can be divided into two categories: recording pitch and recording fingering. Staff notation, simplified notation and Braille notation are all musical notations that record pitch. The production of music sheet requires the use of a music sheet assembly machine.

[0003] The disadvantages of the existing technology are as follows: the current sheet music book is manually placed with plates, and the manual plate machine is required to punch out the desired plates, and then the plates are placed on an ultrasonic machine for ultrasonic vibration to make them firm. The pressed plates are then manually placed in a punching machine for punching to complete a finished plate.

[0004] The existing sheet music book assembly machine has the following disadvantages:

[0005] 1. Safety hazard: this method of manually placing the board is very easy to crush your hands.

[0006] 2. The processing speed is slow.

[0007] 3. It is also difficult to train operators, so the processing cost increases.

[0008] 4. Serious energy (electricity) consumption.

[0009] 5. It takes several processes and time to produce a finished product, which results in low output and high costs. Utility Model Content

[0010] The purpose of the utility model is to provide a novel fully automatic music book assembly machine to solve the problems raised in the above background technology.

[0011] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a new type of fully automatic music book assembly machine, including a frame, a material receiving part is arranged at the right end of the frame, a punching part is connected to the frame, a plate feeding part is fixed at the middle of the right end of the frame, the punching part is located between the material receiving part and the plate feeding part, a wire pressing part is fixed at the right end of the middle part of the frame, a tooth mold ultrasonic part is arranged in the middle of the frame, and a patch taking part is arranged at the left end of the frame.

[0012] Preferably, the material receiving part includes a material receiving fixing plate, which is connected to the frame, a cylinder fixing plate is connected to the edge of the material receiving fixing plate, a hopper guide rod is connected to the top of the cylinder fixing plate, a box-type bearing is connected to the hopper guide rod, the box-type bearing is connected to the material receiving box mounting plate, the material receiving box mounting plate is connected to the cylinder connecting plate, a material discharging support plate is connected to the material receiving box mounting plate, a guide shaft is provided at the edge of the material discharging support plate, a bakelite plate is provided in the material discharging support plate, and the bakelite plate is connected to the guide shaft, and a cylinder is connected to the middle of the cylinder fixing plate.

[0013] Preferably, the punching part includes a lower mold frame, which is connected to the frame, a support shaft is connected to the edge of the lower mold frame, an upper mold frame is arranged on the support shaft, a cylinder plate is arranged on the top of the support shaft, a cylinder is arranged in the middle of the cylinder plate, and the cylinder output shaft is connected to the upper mold frame.

[0014] Preferably, the sheet feeding part includes a material pulling connecting plate, which is connected to the frame, and the edge of the material pulling connecting plate is connected to a material pulling seat, and a material pulling rubber pressure wheel is provided on the material pulling seat. A motor plate is fixed on the frame, and a motor is installed on the motor plate, and the motor is connected to the material pulling rubber pressure wheel connecting shaft.

[0015] Preferably, the wire-pressing part includes a panel, which is connected to the frame, a vertical plate is fixed on the panel, a cylinder fixing plate is connected to the top of the vertical plate, a second cylinder is installed in the middle of the cylinder fixing plate, a wire-pressing die is fixed on the output shaft of the second cylinder, and a second support plate is fixed in the middle of the panel.

[0016] Preferably, the ultrasonic part of the tooth mold includes a table panel, which is connected to the frame, a support rod is fixed to the edge of the table panel, the upper end of the support rod is connected to a fixed block, a fixed cross plate is provided on the fixed block, an adjustment plate is provided on the upper end of the fixed cross plate, a third cylinder is fixed on the top of the adjustment plate, a guide rod is connected to the third cylinder, an inner page tooth mold is fixed on the guide rod, a folding part is fixed on the fixed cross plate, and an ultrasonic vibration frequency is provided at the bottom of the table panel.

[0017] Preferably, the patch material taking part includes a second frame, the second frame is connected to the frame, a rodless cylinder is arranged on the upper end of the second frame, a side piece placing assembly is arranged in the second frame, the rodless cylinder is connected to the rotating cylinder, a spot welding cylinder is connected to the second frame, and the rodless cylinder is connected to the side piece taking cylinder.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The push rod motor combination is used for automatic loading, automatic pressing and automatic punching of the edge sheets. In the past, the sheets were placed manually one by one and then the control buttons were operated to avoid manual placement of the sheets, which is very easy to press the hands. The PLC programmable controller is used for centralized control to achieve a fully automated process for the entire machine, thereby increasing the processing cost. This solution reduces the intermediate through-link links, improves production efficiency, saves labor for punching out the sheets, reduces the risk of work-related injuries to zero, greatly reduces production costs, greatly improves production efficiency, and reduces production difficulty. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a schematic structural diagram of the material receiving part of the utility model;

[0022] Figure 3 It is a schematic diagram of the structure of the punching part of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the plate feeding part of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the wire pressing part of the utility model;

[0025] Figure 6 This is a schematic diagram of the ultrasonic structure of the tooth mold of the utility model;

[0026] Figure 7 It is a schematic structural diagram of the patch material taking part of the utility model.

[0027] In the figure: frame-A, receiving part-1, fixed plate-101, cylinder fixing plate-102, hopper guide rod-103, box bearing-104, cylinder connecting plate-105, receiving box mounting plate-106, discharging support plate-107, guide shaft-108, bakelite plate-109, cylinder-110, punching part-2, lower mold frame-201, support shaft-202, upper mold frame-203, cylinder plate-204, cylinder-205, sheet feeding part-3, pulling material connecting plate-301, pulling material rubber pressure wheel-302, pulling material seat-303, motor plate-304, motor-305, pressing line part-4, surface Plate-401, vertical plate-402, cylinder fixing plate-403, second cylinder-404, crimping die-405, second supporting plate-406, tooth die ultrasonic part-5, table plate-501, support rod-502, fixed block-503, fixed horizontal plate-504, adjustment plate-505, third cylinder-506, guide rod-507, inner page tooth die-508, folding part-509, ultrasonic vibration frequency-510, patch picking part-6, second frame-601, rodless cylinder-602, edge piece assembly-603, rotating cylinder-604, spot welding cylinder-605, edge piece taking cylinder-606. DETAILED DESCRIPTION

[0028] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.

[0029] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The utility model provides a novel fully automatic music book assembly machine, including a frame A, a receiving part 1 is arranged at the right end of the frame A, a punching part 2 is connected to the frame A, a sheet feeding part 3 is fixed at the middle of the right end of the frame A, the punching part 2 is located between the receiving part 1 and the sheet feeding part 3, a pressing part 4 is fixed at the right end of the middle of the frame A, a tooth mold ultrasonic part 5 is arranged in the middle of the frame A, and a patch taking part 6 is arranged at the left end of the frame A;

[0030] The plate is pulled through the pulling part 3, and the pulled plate first passes through the patch taking part 6 to fix the edge piece required on the product on the plate, and then passes through the tooth mold ultrasonic part 5 for shaping, and then passes through the creasing part for creasing 4, and then passes through the punching part 2 for punching, and finally the finished product goes to the receiving part 1;

[0031] The receiving part 1 includes a receiving fixing plate 101, which is connected and fixed to the frame A by bolts to realize that the receiving part 1 is fixed on the frame A. A cylinder fixing plate 102 is fixed to the bottom end surface of the receiving fixing plate 101, and a hopper guide rod 103 is fixed on the cylinder fixing plate 10 in a vertical state. A box bearing 104 is fixed to the hopper guide rod 103, and the box bearing 104 is fixed to the edge of the receiving box mounting plate 106. The material box mounting plate 106 is fixed to the edge of the cylinder connecting plate 105, and a discharging support plate 107 is fixed on the receiving box mounting plate 106. A guide shaft 108 is installed on the edge of the discharging support plate 107. A bakelite board 109 is arranged in the discharging support plate 107, and the bakelite board 109 is connected to the guide shaft 108. A pressure cylinder 110 is fixed to the bottom of the pressure cylinder fixing plate 102, and the output shaft of the pressure cylinder 110 passes through the pressure cylinder fixing plate 102 and is connected;

[0032] The pressure cylinder 110 pushes the cylinder connecting plate 105 to make it slide. When the cylinder connecting plate 105 slides, it will drive the receiving box mounting plate 106 to slide, so that the box bearing 104 slides along the surface of the hopper guide rod 103. The bakelite plate 109 is used to limit the position, and the receiving box mounting plate 106 collects the material;

[0033] The punching part 2 includes a lower die frame 201, which is connected and fixed to the frame A so that the punching part 2 can be installed on the frame A. The side of the lower die frame 201 is provided with a support shaft 202 in a vertical state, and an upper die frame 203 is provided on the support shaft 202 and is slidably connected along the support shaft 202, and the upper die frame 203 is slidably connected up and down in a vertical state, and a cylinder plate 204 is fixed on the top of the support shaft 202, and a cylinder 205 is installed in the middle of the cylinder plate 204, and the output shaft of the cylinder 205 is connected to the upper die frame 203;

[0034] The sheet is fed through the feeding part 3. When the sheet passes through the lower die frame 201, the cylinder 205 pushes the upper die frame 203, so that the upper die frame 203 slides downward along the surface of the support shaft 202, thereby breaking the sheet on the lower die frame 201;

[0035] The sheet feeding part 3 includes a material pulling connecting plate 301, which is connected and fixed to the frame A. The two end edges of the material pulling connecting plate 301 are fixed with material pulling seats 303, and the material pulling seats 303 are installed with a material pulling rubber pressure wheel 302. A motor plate 304 is fixed to the frame A by bolts, and a motor 305 is installed on the motor plate 304. The motor 305 is connected to the connecting shaft of the material pulling rubber pressure wheel 302;

[0036] The motor 305 works and rotates to drive the material pulling and glue pressing wheel 302 to rotate. When the plate passes through the rotating material pulling and glue pressing wheel 302, the material is pulled by the rotating material pulling and glue pressing wheel 302.

[0037] The wire pressing part 4 includes a panel 401, which is connected and fixed to the frame A. Vertical plates 402 are fixed at both ends of the panel 401. A cylinder fixing plate 403 is installed on the top of the vertical plate 402. A second cylinder 404 is installed in the middle of the cylinder fixing plate 403, and the output shaft of the second cylinder 404 passes through the cylinder fixing plate 403. A wire pressing die 405 is fixed on the output shaft of the second cylinder 404. A second supporting plate 406 is fixed in the middle of the panel 401;

[0038] The plate is pulled by the feeding part 3 and moved to the second supporting plate 406, and then the second supporting plate 406 supports the plate, and the second cylinder 404 drives the crimping die 405, and then the plate is crimped;

[0039] The tooth mold ultrasonic part 5 includes a table panel 501, which is connected and fixed to the frame A, a support rod 502 is fixed to the edge of the table panel 501, a fixed block 503 is fixed to the upper end of the support rod 502, a fixed horizontal plate 504 is arranged on the fixed block 503, an adjustment plate 505 is installed on the top of the fixed horizontal plate 504, a third cylinder 506 is fixed on the top of the adjustment plate 505, a guide rod 507 is connected to the third cylinder 506, an inner page tooth mold 508 is fixed on the guide rod 507, a folding part 509 is fixed on the fixed horizontal plate 504, and an ultrasonic vibration frequency 510 is arranged at the bottom of the table panel 501;

[0040] The sheet is fed through the feeding part 3, and the sheet passes through the folding part 509, and then driven by the third cylinder 506 to lower the inner page tooth mold 508, and then contacts the ultrasonic vibration frequency 510, and then punches out the desired shape;

[0041] The patch taking part 6 includes a second frame 601, which is connected and fixed to the frame A. Both ends of the top of the second frame 601 are provided with a rodless cylinder 602. The second frame 601 is equipped with a side piece placing assembly 603, a rotating cylinder 604 connected to the rodless cylinder 602, a spot welding cylinder 605 is installed on the second frame 601, and the rodless cylinder 602 at the rear end of the second frame 601 is connected to the side piece taking cylinder 606;

[0042] The rodless cylinder 602 moves to the middle of the edge piece assembly 603, the edge piece taking cylinder 606 takes an edge piece and moves it to the designated position through the rodless cylinder 602, and then the rotating cylinder 604 puts the edge piece on the plate, and then the spot welding cylinder 605 fixes the edge piece and the plate, and it is done.

[0043] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A new type of fully automatic music book assembly machine, characterized in that: The invention comprises a frame (A), wherein a receiving part (1) is arranged at the right end of the frame (A), a punching part (2) is connected to the frame (A), a sheet feeding part (3) is fixed at the middle of the right end of the frame (A), the punching part (2) is located between the receiving part (1) and the sheet feeding part (3), a pressing part (4) is fixed at the right end of the middle of the frame (A), a tooth mold ultrasonic part (5) is arranged in the middle of the frame (A), and a patch taking part (6) is arranged at the left end of the frame (A).

2. A novel fully automatic music book assembly machine according to claim 1, characterized in that: The material receiving part (1) comprises a material receiving fixing plate (101), the material receiving fixing plate (101) is connected to the frame (A), the edge of the material receiving fixing plate (101) is connected to a pressure cylinder fixing plate (102), the top of the pressure cylinder fixing plate (102) is connected to a hopper guide rod (103), the hopper guide rod (103) is connected to a box bearing (104), and the box bearing (104) is connected to a material receiving box mounting plate (106). The material receiving box mounting plate (106) is connected to the cylinder connecting plate (105), the material receiving box mounting plate (106) is connected to a material discharging support plate (107), a guide shaft (108) is arranged on the edge of the material discharging support plate (107), a bakelite board (109) is arranged in the material discharging support plate (107), and the bakelite board (109) is connected to the guide shaft (108), and a pressure cylinder (110) is connected to the middle of the pressure cylinder fixing plate (102).

3. A novel fully automatic music book assembly machine according to claim 1, characterized in that: The punching part (2) comprises a lower die frame (201), the lower die frame (201) is connected to the frame (A), the side of the lower die frame (201) is connected to a support shaft (202), an upper die frame (203) is arranged on the support shaft (202), a cylinder plate (204) is arranged on the top of the support shaft (202), a cylinder (205) is arranged in the middle of the cylinder plate (204), and the output shaft of the cylinder (205) is connected to the upper die frame (203).

4. A novel fully automatic music book assembly machine according to claim 1, characterized in that: The sheet feeding part (3) includes a material pulling connecting plate (301), the material pulling connecting plate (301) is connected to the frame (A), the edge of the material pulling connecting plate (301) is connected to a material pulling seat (303), a material pulling rubber pressure wheel (302) is arranged on the material pulling seat (303), a motor plate (304) is fixed on the frame (A), a motor (305) is installed on the motor plate (304), and the motor (305) is connected to the connecting shaft of the material pulling rubber pressure wheel (302).

5. The novel fully automatic music book assembly machine according to claim 1, characterized in that: The wire pressing part (4) comprises a panel (401), the panel (401) is connected to the frame (A), a vertical plate (402) is fixed on the panel (401), a cylinder fixing plate (403) is connected to the top of the vertical plate (402), a second cylinder (404) is installed in the middle of the cylinder fixing plate (403), a wire pressing die (405) is fixed on the output shaft of the second cylinder (404), and a second supporting plate (406) is fixed in the middle of the panel (401).

6. A novel fully automatic music book assembly machine according to claim 1, characterized in that: The tooth mold ultrasonic part (5) comprises a table panel (501), the table panel (501) is connected to the frame (A), a support rod (502) is fixed to the edge of the table panel (501), the upper end of the support rod (502) is connected to a fixed block (503), a fixed transverse plate (504) is arranged on the fixed block (503), an adjustment plate (505) is arranged on the upper end of the fixed transverse plate (504), a third cylinder (506) is fixed to the top of the adjustment plate (505), a guide rod (507) is connected to the third cylinder (506), an inner page tooth mold (508) is fixed to the guide rod (507), a folding part (509) is fixed to the fixed transverse plate (504), and an ultrasonic vibration frequency (510) is arranged at the bottom of the table panel (501).

7. The novel fully automatic music book assembly machine according to claim 1, characterized in that: The patch taking part (6) includes a second frame (601), the second frame (601) is connected to the frame (A), a rodless cylinder (602) is arranged at the upper end of the second frame (601), a side piece placing assembly (603) is arranged in the second frame (601), the rodless cylinder (602) is connected to the rotating cylinder (604), a spot welding cylinder (605) is connected to the second frame (601), and the rodless cylinder (602) is connected to the side piece taking cylinder (606).