Porcelain bottle tapping and punching device

By designing a ceramic bottle tapping and punching device, using a combination of workbench and multiple equipment, the automatic tapping and punching of ceramic bottles is achieved, which solves the problem of low efficiency of existing production lines, improves production efficiency and reduces the demand for manual use.

CN222858419UActive Publication Date: 2025-05-13SHAANXI BRONTE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421649948.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-13
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing automated production lines have low production efficiency when producing porcelain bottles, and the efficiency is not much improved when manual assistance, which can only reach twice the manual production efficiency.

Method used

A ceramic bottle tapping and punching device is designed, including a workbench, a feed conveyor, a first tapping machine, a flip mechanism, a second tapping machine, a hole punching mechanism and a discharge conveyor. Through the combined use of these equipment, automatic tapping and punching of the porcelain bottle is realized.

Benefits of technology

Through this device, the production efficiency can be improved by more than four times, reduced manual use, high versatility, and can produce porcelain bottles of different specifications, and achieved through simple positioning adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a porcelain bottle tapping and punching device, and relates to the technical field of porcelain bottle punching equipment. Comprising a workbench; the feeding conveyor is located at one end of the workbench and used for conveying porcelain bottles to the workbench. The first tapping machine is arranged on the workbench and used for tapping the first end of the porcelain bottle; the overturning mechanism is arranged on the workbench and used for overturning the porcelain bottle; the second tapping machine is arranged on the workbench and used for tapping the second end of the porcelain bottle; the punching mechanism is arranged on the workbench and used for punching the side wall of the porcelain bottle; the material taking mechanism is arranged on the workbench; the discharging conveyor is located on one side of the workbench, and the taking mechanism is used for placing the porcelain bottles on the discharging conveyor and discharging the porcelain bottles through the discharging conveyor; by means of the porcelain bottle tapping and punching device, the production efficiency can be improved by more than four times, three workers are reduced, and universality is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of porcelain bottle punching equipment, in particular to a porcelain bottle tapping and punching device. Background Art

[0002] The tapping of raw embryos of fuse porcelain bottles and processing of side holes are used in the new energy automobile industry. There are currently two main forms of automation technology. The first is a turntable production line, and the second is a linear production line. Both forms of production lines basically solve the problem of fully automatic production, reduce the production intensity and number of workers, and have greatly improved the workers in the dusty environment. The disadvantage is that both forms of production lines have low production efficiency, which is not much improved compared to manual production efficiency, and is at most twice the manual production efficiency. Utility Model Content

[0003] In order to solve the problems of the prior art, the utility model provides a porcelain bottle tapping and punching device, comprising:

[0004] Workbench;

[0005] A feeding conveyor, located at one end of the workbench, for conveying porcelain bottles to the workbench;

[0006] A first tapping machine, arranged on the workbench, for tapping one end of the porcelain bottle;

[0007] A turning mechanism, arranged on the workbench, for turning the porcelain bottle over;

[0008] A second tapping machine, arranged on the workbench, for tapping the other end of the porcelain bottle;

[0009] A punching mechanism, arranged on the workbench, for punching holes in the side wall of the porcelain bottle;

[0010] A material taking mechanism, arranged on the workbench;

[0011] The discharging conveyor is located at one side of the workbench, and the material taking mechanism is used to place the porcelain bottle on the discharging conveyor and send it out through the discharging conveyor.

[0012] Furthermore, it also includes: a material moving mechanism, which is arranged on the top of the workbench and is used to move the porcelain bottle when drilling and tapping.

[0013] Furthermore, it also includes: three positioning mechanisms, which are arranged on the top of the workbench and are used for positioning when the first tapping machine taps the porcelain bottle, the second tapping machine taps the porcelain bottle, and the punching mechanism punches holes in the porcelain bottle.

[0014] Furthermore, the material-selecting mechanism comprises:

[0015] A first moving mechanism connected to the top of the workbench;

[0016] A first telescopic mechanism connected to the first moving mechanism;

[0017] The first clamping mechanism is connected to the first telescopic mechanism. The first telescopic mechanism is telescopically extended to drive the first clamping mechanism to clamp the porcelain bottle. The first moving mechanism drives the first telescopic mechanism to move to move the porcelain bottle.

[0018] Furthermore, the positioning mechanism comprises:

[0019] A baffle is connected to the top of the workbench, and a groove is provided on the end side wall of the baffle. When tapping or punching, the porcelain bottle is located in the groove;

[0020] A first pushing mechanism, connected to the top of the workbench, for pushing the side of the porcelain bottle to fix the porcelain bottle;

[0021] The second pushing mechanism is connected to the top of the workbench and is used for pushing the edge of the porcelain bottle to fix the porcelain bottle.

[0022] Furthermore, the flipping mechanism comprises:

[0023] A rotating mechanism connected to the top of the workbench;

[0024] The second clamping mechanism is connected to the rotating mechanism and is used to clamp the porcelain bottle. The rotating mechanism is used to drive the second clamping mechanism to rotate and flip the porcelain bottle.

[0025] Furthermore, the material taking mechanism comprises:

[0026] A second moving mechanism connected to the top of the workbench;

[0027] A first lifting mechanism connected to the second moving mechanism;

[0028] The third clamping mechanism is connected to the first lifting mechanism. The first lifting mechanism drives the third clamping mechanism to clamp the porcelain bottle that has been tapped and punched. The second moving mechanism drives the first lifting mechanism and the third clamping mechanism to move to place the porcelain bottle on the discharge conveyor.

[0029] Furthermore, the punching mechanism comprises:

[0030] A second lifting mechanism connected to the top of the workbench;

[0031] a third moving mechanism connected to the second lifting mechanism;

[0032] The drilling machine is connected to the third moving mechanism, the second lifting mechanism is used to drive the third moving mechanism to rise and fall, and adjust the height position of the drilling machine, and the third moving mechanism is used to drive the drilling machine to move towards or away from the porcelain bottle.

[0033] The beneficial effect of the technical solution provided by the utility model is that a workbench, a feeding conveyor and a discharging conveyor are provided in the utility model, and a first tapping machine, a turning mechanism, a second tapping machine, a punching mechanism and a picking mechanism are provided on the top of the workbench. After the porcelain bottle is conveyed to the workbench by the feeding conveyor, one end of the porcelain bottle is tapped by the first tapping machine, and then the porcelain bottle is turned over by the turning mechanism, and the other end of the porcelain bottle is tapped by the second tapping machine. After completion, the side wall is punched by the punching mechanism, and finally the porcelain bottle is placed on the discharging conveyor for delivery through the picking mechanism. The porcelain bottle tapping and punching device can increase the production efficiency by more than four times, reduce the use of labor by 3 people, and has high versatility. It can basically produce all specifications of Xing Energy automobile fuse porcelain bottles, and it can be achieved through simple positioning adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a structural schematic diagram of a porcelain bottle tapping and punching device provided by the utility model;

[0035] Figure 2 It is a structural schematic diagram of a porcelain bottle tapping and punching device provided by the utility model;

[0036] Figure 3 It is a structural schematic diagram of a flipping mechanism and a positioning mechanism provided by the utility model;

[0037] Figure 4 It is a structural schematic diagram of a positioning mechanism provided by the utility model;

[0038] Figure 5 It is a structural schematic diagram of a material taking mechanism provided by the utility model;

[0039] Figure 6 It is a structural schematic diagram of a punching mechanism provided by the utility model;

[0040] Figure 7 This is a structural schematic diagram of a porcelain bottle provided by the utility model;

[0041] Figure 8 It is a structural schematic diagram of a first moving mechanism provided by the utility model.

[0042] Figure markings: 1-workbench; 2-feeding conveyor; 3-porcelain bottle; 4-first tapping machine; 5-turning mechanism; 6-second tapping machine; 7-punching mechanism; 8-feeding mechanism; 9-discharging conveyor; 10-positioning mechanism; 11-first moving mechanism; 12-first telescopic mechanism; 13-baffle; 14-groove; 15-first pushing mechanism; 16-second pushing mechanism; 17-rotating mechanism; 18-second clamping mechanism; 19-second moving mechanism; 20-first lifting mechanism; 21-third clamping mechanism; 22-second lifting mechanism; 23-third moving mechanism; 24-drilling machine; 25-housing; 26-motor; 27-ball nut seat; 28-bracket. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0044] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0045] It should be noted that in this embodiment, the directions or positional relationships indicated by "bottom", "top", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0046] It should also be noted that, in this embodiment, unless otherwise clearly specified and limited, the terms "disposed" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] See also Figure 1-Figure 8A porcelain bottle tapping and punching device comprises: a workbench 1, a feed conveyor 2 and a discharge conveyor 9. The feed conveyor 2 and the discharge conveyor 9 are both existing belt conveyors, and their specific structures are not repeated here. The feed conveyor 2 is located at one end of the workbench 1, and is used to convey the porcelain bottles 3 that need to be punched and tapped to the workbench 1. The discharge conveyor 9 is located at one side of the workbench 1, and is used to deliver the porcelain bottles 3 that have been punched and tapped on the workbench 1.

[0048] From the feeding conveyor 2 to the other end of the workbench 1, a first tapping machine 4, a turning mechanism 5, a second tapping machine 6 and a punching mechanism 7 are sequentially arranged on the top of the workbench 1; the first tapping machine 4 and the second tapping machine 6 are existing tapping machines, for example, the model may be: Suchuang / YT-4508, etc., and its specific structure is not repeated here. After the feeding conveyor 2 conveys the porcelain bottle 3 to the workbench 1, the first tapping machine 4 taps the end of the porcelain bottle 3, and after completion, the turning mechanism 5 turns the porcelain bottle 3 over, and then the second tapping machine 6 taps the other end of the porcelain bottle 3, and after completion, the punching mechanism 7 punches the side wall of the porcelain bottle 3; a feeding mechanism 8 is arranged next to the punching mechanism 7, and the feeding mechanism 8 clamps the punched porcelain bottle 3 and places it and sends it out to the discharging conveyor 9.

[0049] The porcelain bottle tapping and punching device can increase production capacity and efficiency by more than four times, reduce the use of manpower by 3 people, and has high versatility. It can basically produce all specifications of Xing Energy automobile fuse porcelain bottles, and it can be achieved through simple positioning adjustment. Due to the compact process, the equipment utilization rate is high, the energy consumption is small, and the operation is simple and convenient.

[0050] Furthermore, a material shifting mechanism is provided on one side of the top of the workbench 1, and the material shifting mechanism includes: a first moving mechanism 11, and the first moving mechanism 11 can be a ball screw mechanism. The ball screw mechanism is an existing structure, and an example is given here. The ball screw mechanism includes a housing 25, and the housing 25 is fixedly connected to the top of the workbench 1. One end of the housing 25 is connected to a motor 26. A screw shaft is rotatably connected to the housing 25 through a bearing, and the screw shaft is also connected to the output end of the motor 26. A ball nut seat 27 is threadedly connected to the screw shaft. The housing 25 is also provided with The guide rod and the ball nut seat 27 are slidably connected to the guide rod; the moving direction of the ball nut seat of the first moving mechanism 11 is from the feed conveyor 2 to the punching mechanism 7 or from the punching mechanism 7 to the feed conveyor 2, and the first telescopic mechanism 12 is connected to the ball nut seat of the first moving mechanism 11, and the first telescopic mechanism 12 can be a cylinder, and the cylinder barrel of the first telescopic mechanism 12 is fixed on the ball nut seat of the first moving mechanism 11, and the telescopic end of the first telescopic mechanism 12 is fixed with a first clamping mechanism, and the first clamping mechanism can be a pneumatic clamp, and the pneumatic clamp can be SMC MHZ2 series-MHZ2-10D and the like.

[0051] The first telescopic mechanism 12 drives the first clamping mechanism to the position of the porcelain bottle to clamp the porcelain bottle, and then the first moving mechanism 11 drives the first telescopic mechanism 12 and the first clamping mechanism to move, and moves the porcelain bottle to the bottom of the first tapping machine 4 for tapping. After completion, it continues to clamp and move to the position of the flipping mechanism 5 for flipping. After flipping, it continues to move to the bottom of the second tapping machine 6 for tapping. After completion, it continues to move to the position of the punching mechanism 7 for punching, and the production efficiency is further improved by the material shifting mechanism.

[0052] Furthermore, three positioning mechanisms 10 are provided on the top of the workbench 1 , and the three positioning mechanisms 10 are respectively located directly below the first tapping machine 4 , directly below the second tapping machine 6 , and between the punching mechanism 7 and the second tapping machine 6 .

[0053] The positioning mechanisms 10 include: a baffle 13, a first pushing mechanism 15 and a second pushing mechanism 16. The baffle 13 is fixed on the top of the workbench 1. A groove 14 is provided on the side wall of the end of the baffle 13. The porcelain bottle 3 is located in the groove 14 during tapping and punching. The first pushing mechanism 15 and the second pushing mechanism 16 are both cylinders. The cylinder barrels of the first pushing mechanism 15 and the second pushing mechanism 16 are fixed on the top of the workbench 1. The telescopic rod of the first pushing mechanism 15 faces the side of the porcelain bottle 3 and is used to push the side of the porcelain bottle 3 to fix the porcelain bottle 3. The telescopic rod of the second pushing mechanism 16 faces the edge of the porcelain bottle 3 and is used to push the edge of the porcelain bottle 3 to fix the porcelain bottle 3. The porcelain bottle 3 is fixed in the groove 14 by the first pushing mechanism 15 and the second pushing mechanism 16, so that the first tapping machine 4, the second tapping machine 6 and the punching mechanism 7 are more stable during tapping.

[0054] Furthermore, the flipping mechanism includes: a rotating mechanism 17, which can be a rotating cylinder, and the model can be MSQB10, etc. The rotating mechanism 17 is connected to the top of the workbench 1 through a fixed seat, and the output end of the rotating mechanism 17 is connected to a rotating shaft, and a second clamping mechanism 18 is fixed on the rotating shaft. The second clamping mechanism 18 can be a pneumatic clamp, and the pneumatic clamp can be SMCMHZ2 series-MHZ2-10D, etc. When the first tapping machine 4 completes tapping of one end of the porcelain bottle 3, it is placed in the position of the flipping mechanism through the material shifting mechanism, and the second clamping mechanism 18 clamps the porcelain bottle 3. After clamping, the rotating mechanism 17 drives the second clamping mechanism 18 to rotate 180°, so that the other end of the porcelain bottle 3 faces upward, and is placed in the position of the positioning mechanism 10 directly below the second tapping machine 6 through the material shifting mechanism, and then punches holes through the second tapping machine. The work efficiency is further improved through the flipping mechanism.

[0055] Furthermore, the punching mechanism includes: a second lifting mechanism 22, which can be a hand-cranked screw slide with a scale on the handwheel, and the model can be SL-HT. The second lifting mechanism 22 can also be a ball screw mechanism driven by a motor; the second lifting mechanism 22 is connected to the top of the workbench 1, and a third moving mechanism 23 is connected to the ball nut seat of the second lifting mechanism 22, and the third moving mechanism 23 can be a ball screw mechanism driven by a motor. The shell of the third moving mechanism 23 is fixed to the ball nut seat of the second lifting mechanism 22, and a drilling machine 24 is connected to the ball nut seat of the third moving mechanism 23. The second lifting mechanism 22 is used to drive the third moving mechanism 23 to rise and fall, and adjust the height position of the drilling machine 24. The third moving mechanism 23 is used to drive the drilling machine 24 to move toward or away from the porcelain bottle 3 to drill holes in the porcelain bottle 3.

[0056] After the second tapping machine 6 completes tapping of the porcelain bottle, the material transfer mechanism places the porcelain bottle in the positioning mechanism between the punching mechanism 7 and the second tapping machine 6, and adjusts the drilling machine 24 to the required height position through the second lifting mechanism 22, and then starts the drilling machine 24, and drives the drilling machine 24 to move to a position close to the porcelain bottle 3 through the third moving mechanism 23 to complete the drilling of the side wall of the porcelain bottle 3.

[0057] Furthermore, the material-retrieving mechanism includes: a second moving mechanism 19, which can be a ball screw mechanism driven by a motor, and the second moving mechanism 19 is connected to the top of the workbench 1 through a bracket 28, a part of the second moving mechanism 19 is located directly above the positioning mechanism between the punching mechanism 7 and the second tapping machine 6, and a part of the second moving mechanism 19 is located directly above the discharge conveyor 9, and a first lifting mechanism 20 is connected to the ball nut seat of the second moving mechanism 19, and the first lifting mechanism 20 can be a cylinder, and the cylinder of the first lifting mechanism 20 is fixed on the ball nut seat of the second moving mechanism 19, and the first lifting mechanism 20 is connected to the ball nut seat of the second moving mechanism 19. 0's telescopic end faces downward, and the telescopic end is fixedly connected to a third clamping mechanism 21, which can be a cylinder clamp. When the drilling machine 24 completes drilling, the second moving mechanism 19 drives the first lifting mechanism 20 to move to just above the porcelain bottle 3, the first lifting mechanism 20 descends, and the porcelain bottle is clamped by the third clamping mechanism 21, and then the first lifting mechanism 20 contracts, the second moving mechanism 19 drives the first lifting mechanism 20 to move to just above the discharge conveyor 9, the first lifting mechanism 20 extends and descends, and the porcelain bottle is placed on the discharge conveyor 9 and then sent out, and the work efficiency is further improved by the material taking mechanism.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A porcelain bottle tapping and punching device, characterized in that: include: Workbench (1); A feeding conveyor (2), which is a belt conveyor and is located at one end of the workbench (1) and is used to transport porcelain bottles (3) to the workbench (1); A first tapping machine (4), arranged on the workbench (1), for tapping one end of the porcelain bottle (3); A turning mechanism (5), arranged on the workbench (1), and used for turning the porcelain bottle (3); The turning mechanism (5) comprises: A rotating mechanism (17), which is a rotary cylinder connected to the top of the workbench (1); A second clamping mechanism (18), the second clamping mechanism (18) is a pneumatic clamping claw connected to the rotating mechanism (17) and used to clamp the porcelain bottle (3); the rotating mechanism (17) is used to drive the second clamping mechanism (18) to rotate and flip the porcelain bottle (3); A second tapping machine (6), arranged on the workbench (1), for tapping the other end of the porcelain bottle (3); A punching mechanism (7), arranged on the workbench (1), and used for punching holes in the side wall of the porcelain bottle (3); The punching mechanism (7) comprises: A second lifting mechanism (22), the second lifting mechanism (22) being a hand-cranked screw slide with a hand wheel having a scale or a ball screw mechanism driven by a motor, connected to the top of the workbench (1); A third moving mechanism (23), the third moving mechanism (23) is a ball screw mechanism driven by a motor and connected to the second lifting mechanism (22); The drilling machine (24) is connected to the third moving mechanism (23); the second lifting mechanism (22) is used to drive the third moving mechanism (23) to move up and down to adjust the height position of the drilling machine (24); the third moving mechanism (23) is used to drive the drilling machine (24) to move towards or away from the porcelain bottle (3); A material taking mechanism (8) is arranged on the workbench (1); The material taking mechanism (8) comprises: A second moving mechanism (19), which is a ball screw mechanism driven by a motor and connected to the top of the workbench (1); A first lifting mechanism (20), the first lifting mechanism (20) being a cylinder connected to the second moving mechanism (19); A third clamping mechanism (21), the third clamping mechanism (21) is a cylinder clamp connected to the first lifting mechanism (20), and the first lifting mechanism (20) drives the third clamping mechanism (21) to clamp the porcelain bottle that has been tapped and punched, and the second moving mechanism (19) drives the first lifting mechanism (20) and the third clamping mechanism (21) to move, so as to place the porcelain bottle (3) on the discharge conveyor (9); The discharging conveyor (9) is a belt conveyor and is located on one side of the workbench (1). The material taking mechanism (8) is used to place the porcelain bottle (3) on the discharging conveyor (9) and deliver it through the discharging conveyor (9).

2. The porcelain bottle tapping and punching device according to claim 1, characterized in that: Also includes: The material moving mechanism is arranged on the top of the workbench (1) and is used to move the porcelain bottle (3) when drilling and tapping.

3. The porcelain bottle tapping and punching device according to claim 1, characterized in that: Also includes: Three positioning mechanisms (10) are arranged on the top of the workbench (1), and are used for positioning when the first tapping machine (4) taps the porcelain bottle (3), the second tapping machine (6) taps the porcelain bottle (3), and the punching mechanism (7) punches holes in the porcelain bottle (3).

4. The porcelain bottle tapping and punching device according to claim 2, characterized in that: The material shifting mechanism comprises: A first moving mechanism (11) connected to the top of the workbench (1); A first telescopic mechanism (12) connected to the first moving mechanism (11); The first clamping mechanism is connected to the first telescopic mechanism, and the first telescopic mechanism (12) is extended and retracted to drive the first clamping mechanism to clamp the porcelain bottle (3), and the first moving mechanism (11) drives the first telescopic mechanism (12) to move, thereby moving the porcelain bottle (3).

5. The porcelain bottle tapping and punching device according to claim 3, characterized in that: The positioning mechanisms all include: A baffle (13) is connected to the top of the workbench (1), and a groove (14) is provided on the end side wall of the baffle (13). When tapping or punching, the porcelain bottle (3) is located in the groove (14); A first pushing mechanism (15) is connected to the top of the workbench (1) and is used to push the side of the porcelain bottle (3) to fix the porcelain bottle (3); The second pushing mechanism (16) is connected to the top of the workbench (1) and is used to push the edge of the porcelain bottle (3) to fix the porcelain bottle (3).