Full-automatic vacuum hot pressing equipment for aerogel heat insulation pad

Abstract

The utility model discloses full-automatic vacuum hot pressing equipment for an aerogel heat insulation pad, which comprises a material tray, a tray material taking manipulator, a conveying line, a heat insulation pad material taking manipulator, a vacuum hot press, a hot press lower pressing plate, a material taking clamping jaw, a vacuum suction cup, a claw hooking plate and a tray discharging device, a tray taking manipulator is arranged above the material tray, a heat insulation pad taking manipulator is arranged on the right side of the tray taking manipulator, a hot press lower pressing plate is arranged below the heat insulation pad taking manipulator, a taking clamping jaw is arranged at the bottom of the tray taking manipulator, and a vacuum suction cup is arranged at the bottom of the heat insulation pad taking manipulator. A hook claw plate is arranged on the side edge of the hot press lower pressing plate, and a tray discharging device is arranged below the hot press lower pressing plate. The device is reasonable in structural design and reliable in operation, and the production efficiency and the product quality are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aerogel thermal insulation pad production, in particular to a full-automatic vacuum hot pressing device for aerogel thermal insulation pad. Background Art

[0002] In the production process of aerogel insulation pads, the transportation of semi-finished products is an important link. Traditional transportation methods mostly rely on manual labor, which is not only inefficient, but also easily causes the semi-finished products to scatter or be damaged during transportation, affecting product quality. In order to solve this problem, the utility model provides an automated transportation conveyor line to improve production efficiency and product quality. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model aims to provide a fully automatic vacuum hot pressing device for aerogel insulation pads, which has a reasonable structural design, reliable operation, and greatly improves production efficiency and product quality.

[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a fully automatic vacuum hot pressing equipment for aerogel insulation pad, including a material tray, a tray picking manipulator, a conveyor line, an insulation pad picking manipulator, a vacuum hot press, a hot press lower pressure plate, a picking clamp, a vacuum suction cup, a hook plate and a tray unloading device. The material tray is conveyed to the left end of the vacuum hot press through the conveyor line, a tray picking manipulator is arranged above the material tray, a insulation pad picking manipulator is arranged on the right side of the tray picking manipulator, a hot press lower pressure plate is arranged below the insulation pad picking manipulator, a picking clamp is arranged at the bottom of the tray picking manipulator, a vacuum suction cup is arranged at the bottom of the insulation pad picking manipulator, a hook plate is arranged on the side of the hot press lower pressure plate, and a tray unloading device is arranged below the hot press lower pressure plate.

[0005] Preferably, the pallet picking robot and the insulation pad picking robot are arranged on a translation exchange mechanism.

[0006] Beneficial effects of the utility model:

[0007] 1. Efficiency: The entire operation process is designed to be both efficient and convenient, which significantly improves production efficiency.

[0008] 2. Convenience: The automated manipulator and pallet unloading device simplifies the operation process and reduces the difficulty of manual operation.

[0009] 3. Precision: The design of the hook and clamp ensures the accurate grabbing and releasing of the material tray and insulation pad, improving the production quality.

[0010] The design of the equipment of the utility model fully considers the actual needs of thermal insulation pad production, simplifies and optimizes the production process through automation, and brings significant benefit improvement to production enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;

[0012] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0013] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0014] Reference Figure 1 , this specific embodiment adopts the following technical scheme: a fully automatic vacuum hot pressing equipment for aerogel insulation pad, including a material tray 1, a tray picking manipulator 2, a conveyor line 3, an insulation pad picking manipulator 4, a vacuum hot press 5, a hot press lower pressure plate 6, a picking clamp 7, a vacuum suction cup 8, a hook plate 9 and a tray unloading device 10. The material tray 1 is transported to the left end of the vacuum hot press 5 through the conveyor line, a tray picking manipulator 2 is arranged above the material tray 1, an insulation pad picking manipulator 4 is arranged on the right side of the tray picking manipulator 2, a hot press lower pressure plate 6 is arranged below the insulation pad picking manipulator 4, a picking clamp 7 is arranged at the bottom of the tray picking manipulator 2, a vacuum suction cup 8 is arranged at the bottom of the insulation pad picking manipulator 4, a hook plate 9 is arranged on the side of the hot press lower pressure plate 6, and a tray unloading device 10 is arranged below the hot press lower pressure plate 6.

[0015] It is worth noting that the pallet picking robot 2 and the insulation pad picking robot 4 are arranged on the translation exchange mechanism 11.

[0016] The workflow of this specific implementation method is:

[0017] 1.Material preparation and transportation

[0018] The front conveyor line delivers the semi-finished material tray with insulation pad to the fully automatic vacuum hot press.

[0019] 2. Left-end material taking manipulator operation

[0020] 2.1. The left end of the material-retrieving robot descends, and at the same time, the four internal cylinders open and four grippers pop out.

[0021] 2.2. After descending into place, the cylinder retracts and the clamp tightly clamps the material tray.

[0022] 2.3. The material picking robot returns to the Z-axis origin and prepares for translation.

[0023] 3. Right-side manipulator and vacuum cup operation

[0024] 3.1. At the same time, the right end manipulator descends, the vacuum suction cup starts, and sucks up the heat-pressed insulation pad on the hot press table.

[0025] 3.2. The right end robot returns to the Z-axis origin and prepares for translation.

[0026] 4. Translation and exchange of material tray and thermal insulation pad

[0027] 4.1. The material picking robot starts to move horizontally, and the left end moves the material tray to the top of the hot press table.

[0028] 4.2. Move the hot-pressed insulation pad on the right side to the conveyor line of the next process, and release the vacuum suction cup to allow the hot-pressed insulation pad to flow into the next process.

[0029] 5. Material tray unloading and insulation pad semi-finished product processing

[0030] 5.1. After the material tray reaches the top of the hot press table, the tray unloading device starts.

[0031] 5.2. The preset hook is aligned with the gap of the pallet bottom plate, and the left end manipulator descends again so that the hook is caught in the gap of the pallet bottom plate.

[0032] 5.3. The hooks pull out the bottom plate of the tray, so that the semi-finished insulation pad falls onto the table of the hot press.

[0033] 4. The tray bottom plate is pushed back to its original position, waiting for the next operation.

[0034] 6. Vacuum hot pressing and tray return

[0035] 1. The heat press machine is started to perform vacuum heat pressing on the semi-finished insulation pad on the table.

[0036] 2. The left end robot rises and sends the empty material tray back to the conveyor line, waiting for the next material tray.

[0037] 7. Loop operation

[0038] The equipment repeats the above process to achieve continuous and efficient automated production.

[0039] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A fully automatic vacuum hot pressing equipment for aerogel thermal insulation pad, characterized in that: The invention comprises a material tray (1), a tray material taking manipulator (2), a conveying line (3), a heat insulation pad material taking manipulator (4), a vacuum hot press (5), a hot press lower pressing plate (6), a material taking clamping claw (7), a vacuum suction cup (8), a hook plate (9) and a tray unloading device (10). The material tray (1) is transported to the left end of the vacuum hot press (5) through the conveying line. A tray material taking manipulator (2) is arranged above the material tray (1). A heat insulation pad material taking manipulator (4) is arranged on the right side of the tray material taking manipulator (2). A hot press lower pressing plate (6) is arranged below the heat insulation pad material taking manipulator (4). A material taking clamping claw (7) is arranged at the bottom of the tray material taking manipulator (2). A vacuum suction cup (8) is arranged at the bottom of the heat insulation pad material taking manipulator (4). A hook plate (9) is arranged on the side of the hot press lower pressing plate (6). A tray unloading device (10) is arranged below the hot press lower pressing plate (6).

2. The fully automatic vacuum hot pressing equipment for aerogel thermal insulation pad according to claim 1 is characterized in that: The tray material taking robot (2) and the heat insulation pad material taking robot (4) are arranged on the translation exchange mechanism (11).

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