Tubular object feeding device and tubular object filling and sealing system
By designing a tubular feeding device, using the combination of feeding, transfer and distance separation mechanisms, the problems of complex structure, high manufacturing cost and difficult sterile feeding in the prior art are solved, and a simple, low-cost and sterile feeding process is realized.
Patent Information
- Application Number
- CN202421571120.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing hose loading device has a complex structure and high manufacturing cost, making it difficult to meet the requirements of sterile feeding. It is easy to cause material dumping and damage and debris contamination during the material collection process.
A tubular material loading device is designed. The material is rotated to an inclined state through the feeding mechanism, and the material transfer mechanism is taken sideways and transferred to the material separation mechanism one by one. The separation mechanism divides the material and then puts it to the operation conveying mechanism to realize the sterile loading of the material.
Simplify the structure, reduce manufacturing costs, avoid material dumping and damage and debris contamination, and meet the requirements of sterile loading.
Smart Images

Figure CN222859834U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food and medicine packaging equipment, in particular to a tubular object feeding device and a tubular object filling system. Background Art
[0002] The existing hose feeding device, such as the variable pitch feeding device used in the hose filling and sealing system and hose filling and sealing method with application number 202210333961.9, takes out the hose in the material box through the variable pitch feeding device, changes the pitch, and then transfers it to the feeding station on the horizontal conveying side of the annular conveying device, and then inserts the hose horizontally into the annular conveying device. Specifically, the variable pitch feeding device includes a manipulator and a feeding mechanism, the feeding mechanism includes a mounting seat detachably arranged on the manipulator and at least two variable pitch guide seats arranged in parallel on the mounting seat and capable of variable pitch, and the variable pitch guide seat is provided with a plurality of airbag feeding heads arranged at intervals along the length direction of the variable pitch guide seat and capable of variable pitch. The hose is transported to the feeding position by the conveying device, and then each airbag feeding head shrinks the cage, grabs the hose from the material box at the feeding position, and then is transferred to the feeding station of the annular conveying device by the manipulator, and then each airbag feeding head pulls the row and column spacing apart, and horizontally inserts the hose into the hose clamp on the tube seat to achieve feeding. The variable pitch feeding device needs to have the functions of grabbing, spacing and transferring. On the one hand, the structure is complex and the manufacturing cost is high; on the other hand, it is difficult to meet the aseptic feeding requirements of the hose. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a tubular feeding device which has a simple structure and low manufacturing cost and can avoid the material from tipping over and being damaged during the material taking process and prevent debris from falling into the material and contaminating the material during the material taking process.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] A tubular material feeding device comprises a feeding mechanism, a material transfer mechanism, a material distance mechanism and an operation conveying mechanism, wherein the feeding mechanism is used to rotate the material to an inclined state, the material transfer mechanism is arranged between the feeding mechanism and the material distance mechanism, and is used to take the material in the inclined state from the side and transfer the material to the material distance mechanism row by row, and the material distance mechanism is used to place the material on the operation conveying mechanism after distance.
[0006] As a further improvement of the above technical solution:
[0007] The feeding mechanism includes a rotating frame and a tilting driving assembly for driving the rotating frame to rotate. The rotating frame is provided with a material placement table. The rotating frame is provided with a material blocking assembly at one end of the material placement table and side blocking assemblies that can move inwards and outwards are respectively provided on both sides of the material placement table.
[0008] The material blocking assembly comprises a blocking rod, and the blocking rod is swingably arranged on the rotating frame. The side blocking assembly comprises a side blocking plate arranged on the rotating frame and a moving driving member for driving the side blocking plate to move inward and outward.
[0009] The material transfer mechanism comprises a mechanical arm and a side suction component arranged on the mechanical arm, the mechanical arm is arranged between the rotating frame and the material separation mechanism, and the side suction component is used for adsorbing the outer side surface of the material.
[0010] The operation conveying mechanism comprises a circulating conveying component and a plurality of bearing seats which are arranged on the circulating conveying component and spaced apart along the conveying direction of the circulating conveying component, and the material spacing mechanism is arranged above the bearing seats.
[0011] The material spacing mechanism includes a first lifting frame, a second lifting frame and a plurality of variable-distance guide seats which are arranged side by side on the first lifting frame and can change the distance. The second lifting frame is provided with a material pressing part above each variable-distance guide seat. The material pressing part presses the material on the variable-distance guide seat into the bearing seat as the second lifting frame descends.
[0012] The variable pitch guide seat is penetrated with a guide hole for materials to pass through.
[0013] A tubular object filling system comprises the above-mentioned tubular object feeding device, wherein the operation conveying mechanism is provided with a marking mechanism, a purging mechanism, a filling device, a tail folding device, a hot pressing mechanism, a stamping device, a tail cutting mechanism, a visual inspection device, a waste rejection device and a material unloading device in sequence downstream of the material spacing mechanism.
[0014] As a further improvement of the above technical solution:
[0015] A preheating mechanism is provided between the tail folding device and the hot pressing mechanism.
[0016] The material discharge device is connected to a material output mechanism.
[0017] Compared with the prior art, the advantages of the utility model are:
[0018] The working process of the tubular material feeding device of the utility model is as follows: first, the feeding mechanism is used to rotate the material to an inclined state; secondly, the material transfer mechanism takes the material in an inclined state from the side and transfers the material row by row to the material separation mechanism. Specifically, the material transfer mechanism takes the material (tubular material) in an inclined state from top to bottom along the inclined direction of the feeding mechanism and transfers the material row by row to the material separation mechanism; then, the material separation mechanism places the material on the operation conveying mechanism after separation, and the material is then transported by the operation conveying mechanism to the subsequent workstation for related operations. The tubular material feeding device distributes the rotation and separation on two independent mechanisms (material transfer mechanism and material separation mechanism). Compared with the mechanism that integrates material grabbing, rotation and separation, the structure of each sub-mechanism is simpler, easier to manufacture and lower in cost. In addition, the material is taken from the side row by row from top to bottom in an inclined state, which not only avoids the material from tipping over and colliding and being damaged during the material collection process, but also prevents debris from falling into the material during the material collection process to pollute the internal environment of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The utility model is a schematic diagram of the structure of the tubular object feeding device viewed from above.
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the feeding mechanism of the tubular object feeding device of the utility model.
[0021] Figure 3 The utility model is a schematic diagram of the side structure of the feeding mechanism of the tubular object feeding device.
[0022] Figure 4 The utility model is a three-dimensional structural schematic diagram of a material transfer mechanism of a tubular material feeding device.
[0023] Figure 5 The utility model is a schematic diagram of the main structure of the material separation mechanism of the tubular material feeding device.
[0024] Figure 6 The utility model is a side view structural schematic diagram of a material spacing mechanism of a tubular material feeding device.
[0025] Figure 7 The utility model is a schematic structural diagram of a variable-distance guide seat of a tubular object feeding device.
[0026] Figure 8 The utility model is a schematic diagram of the top view of the tubular object encapsulation system.
[0027] The symbols in the figure represent:
[0028] 1. Feeding mechanism; 11. Rotating frame; 12. Tilt drive assembly; 13. Material placement table; 14. Baffle assembly; 141. Baffle rod; 15. Side baffle assembly; 151. Side baffle plate; 152. Mobile drive member; 2. Material transfer mechanism; 21. Mechanical arm; 22. Side suction assembly; 3. Material spacing mechanism; 31. First lifting frame; 32. Variable pitch guide seat; 321. Guide hole; 33. Second lifting frame; 34. Material pressing part; 4. Operation conveying mechanism; 41. Circular conveying assembly; 42. Bearing seat; 43. Imprinting device; 44. Tail cutting mechanism; 45. Visual inspection device; 46. Waste rejection device; 47. Unloading device; 48. Preheating mechanism; 49. Material output mechanism; 5. Benchmarking mechanism; 6. Purge mechanism; 7. Filling device; 8. Tail folding device; 9. Hot pressing mechanism. DETAILED DESCRIPTION
[0029] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0030] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0032] In the present invention, unless otherwise clearly specified and limited, the terms "assemble", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] Embodiment 1:
[0034] Figures 1 to 7An embodiment of the tubular material feeding device of the utility model is shown. The tubular material feeding device of this embodiment includes a feeding mechanism 1, a material transfer mechanism 2, a material distance mechanism 3 and an operation conveying mechanism 4. The feeding mechanism 1 is used to rotate the material to an inclined state. The material transfer mechanism 2 is arranged between the feeding mechanism 1 and the material distance mechanism 3, and is used to side-take the material in the inclined state and transfer the material to the material distance mechanism 3 row by row. The material distance mechanism 3 is used to place the material on the operation conveying mechanism 4 after distance.
[0035] The working process of the tubular material feeding device is as follows: First, the feeding mechanism 1 is used to rotate the material to Figure 3 The inclined state shown; secondly, the material transfer mechanism 2 takes the material in the inclined state from the side and transfers the material row by row to the material separation mechanism 3. Specifically, the material transfer mechanism 2 takes the material (tubular object) in the inclined state from top to bottom along the inclined direction of the feeding mechanism 1 and transfers the material row by row to the material separation mechanism 3; then, the material separation mechanism 3 puts the material on the operation conveying mechanism 4 after separation, and the material is then transported by the operation conveying mechanism 4 to the subsequent workstation for related operations. This tubular object feeding device distributes the rotation and separation on two independent mechanisms (material transfer mechanism 2 and material separation mechanism 3). Compared with the mechanism that integrates material grabbing, rotation and separation, the structure of each sub-mechanism is simpler, easier to manufacture, and lower in cost. In addition, the material is taken from the side row by row from top to bottom in the inclined state, which not only avoids the material from tipping over and colliding during the material collection process and being damaged, but also prevents debris from falling into the material during the material collection process and polluting the internal environment of the material.
[0036] Furthermore, in this embodiment, the feeding mechanism 1 includes a rotating frame 11 and a tilting drive assembly 12 for driving the rotating frame 11 to flip, and a material placement table 13 is provided on the rotating frame 11. The rotating frame 11 is provided with a material stop assembly 14 at one end of the material placement table 13, and side stop assemblies 15 that can move inward and outward are provided on both sides of the material placement table 13. The tilting drive assembly 12 can drive the rotating frame 11 to rotate, so that the material placement table 13 is in a horizontal state and docked with the upstream feeding mechanism. When the material placement table 13 is full of materials, the tilting drive assembly 12 drives the rotating frame 11 to rotate again, so that the material placement table 13 is in a tilted state, waiting for the material transfer mechanism 2 to tilt and take the materials. Of course, in other embodiments, the tilting drive assembly 12 can also directly drive the rotating frame 11 to rotate, so that the material placement table 13 is in a tilted state and docked with the upstream feeding mechanism. When the material placement table 13 is full of materials, waiting for the material transfer mechanism 2 to tilt and take the materials. After the material is tilted, the material transfer mechanism 2 takes the material and transfers it to the material separation mechanism 3 to avoid the material from tipping over and being damaged during the material taking process.
[0037] Furthermore, in this embodiment, the material blocking assembly 14 includes a blocking rod 141, which is swingably set on the rotating frame 11, and the side blocking assembly 15 includes a side baffle 151 set on the rotating frame 11 and a moving driving member 152 for driving the side baffle 151 to move inward and outward. The blocking rod 141 is swingably set on the rotating frame 11, and the material placement table 13 is fed from the side where the blocking rod 141 is located and discharged from the other side. When feeding, the blocking rod 141 is swung up to avoid blocking the feeding. After the feeding is completed, the blocking rod 141 is swung down to block the material from the lower side of the material when the material placement table 13 rotates and tilts (blocking the material from the back), which is beneficial to ensure that the material does not shift on the material placement table 13 during the tilting process, and can also help ensure that the material does not move when taking the material. Moreover, when feeding, the mobile driving member 152 can drive the side baffles 151 to move inward until the distance between the two side baffles 151 is equivalent to the length of a row of materials, so that the materials are placed on the material placement table 13 in rows; when discharging, the mobile driving member 152 drives the side baffles 151 to move outward to increase the distance between the two side baffles 151 to avoid interfering with the material transfer mechanism 2 in taking materials.
[0038] Furthermore, in this embodiment, if Figure 1 and Figure 4 As shown, the material transfer mechanism 2 includes a mechanical arm 21 and a side suction assembly 22 arranged on the mechanical arm 21. The mechanical arm 21 is arranged between the rotating frame 11 and the material separation mechanism 3. The side suction assembly 22 is used to suck the outer side of the material. After the side suction assembly 22 sucks the material from the upper side of the material, it transfers the material to the material separation mechanism 3 under the drive of the mechanical arm 21. Preferably, the side suction assembly 22 sucks a row of materials at a time. The side suction assembly 22 sucks the material from the upper side of the material from top to bottom to avoid bringing in foreign matter into the material and polluting the internal environment of the material.
[0039] Furthermore, if Figure 1 As shown, in this embodiment, the operation conveying mechanism 4 includes a circulating conveying assembly 41 and a plurality of bearing seats 42 provided on the circulating conveying assembly 41 and arranged at intervals along the conveying direction of the circulating conveying assembly 41, and the material separation mechanism 3 is provided above the bearing seat 42. The material separation mechanism 3 separates the materials and places them on the bearing seat 42 on the circulating conveying assembly 41. Preferably, the material separation mechanism 3 places a row of materials on the circulating conveying assembly 41 at a time.
[0040] Furthermore, if Figures 5 to 7As shown, in this embodiment, the material spacing mechanism 3 includes a first lifting frame 31, a second lifting frame 33 and a plurality of variable distance guide seats 32 which are arranged side by side on the first lifting frame 31 and can change the distance. The second lifting frame 33 is provided with a material pressing part 34 above each variable distance guide seat 32. The material pressing part 34 presses the material on the variable distance guide seat 32 into the supporting seat 42 as the second lifting frame 33 descends. Distance separation process: the material transfer mechanism 2 transfers the materials in rows to the variable-pitch guide seats 32 arranged side by side; secondly, each variable-pitch guide seat 32 varies its pitch so that each material corresponds to the lower support seat 42; then, the first lifting frame 31 drives the variable-pitch guide seat 32 to descend so that the variable-pitch guide seat 32 and the support seat 42 are at an appropriate distance; then, the second lifting frame 33 drives each pressing part 34 to descend and press the lower material into the corresponding support seat 42; finally, the second lifting frame 33 drives each pressing part 34 to rise and reset, and the first lifting frame 31 drives each variable-pitch guide seat 32 to rise and reset to prevent interference materials from moving with the circulating conveying assembly 41. Furthermore, the spacing between each pressing part 34 is fixed and is the same as the spacing between each variable-pitch guide seat 32 after the pitch is changed.
[0041] Furthermore, in this embodiment, a guide hole 321 for materials to pass through is penetrated in the variable pitch guide seat 32. In one direction, the guide hole 321 can be used to accommodate materials, so as to facilitate the horizontal movement of materials to achieve variable pitch; in another direction, the guide hole 321 is used to guide materials into the clamping hole on the bearing seat 42.
[0042] Furthermore, in this embodiment, the bottom of the pressing portion 34 is conical, so that in the process of pressing the material (tubular object), the pressing portion 34 only contacts the material at the opening of the tail of the material (which needs to be folded and sealed later), and the part extending into the material does not contact the inner wall of the material, which is conducive to ensuring that the feeding process of the material (tubular object) is aseptic, and at the same time, it is conducive to pressing down flexible materials, such as hoses. Of course, in other embodiments, the bottom of the pressing portion 34 can also be designed to be smaller than the opening of the tail of the material, or larger than the opening of the tail of the material, so that the pressing portion 3 contacts the end surface of the tail of the material.
[0043] The tubular object feeding device is used for tubular object feeding, such as hose feeding.
[0044] Embodiment 2:
[0045] Figure 8An embodiment of the tubular object filling system of the utility model is shown. The tubular object filling system of this embodiment includes the tubular object feeding device of the first embodiment. The operating conveying mechanism 4 is provided with a marking mechanism 5, a purge mechanism 6, a filling device 7, a tail folding device 8, a hot pressing mechanism 9, a stamping device 43, a tail cutting mechanism 44, a visual inspection device 45, a waste rejection device 46 and a material discharge device 47 in sequence downstream of the material separation mechanism 3. The material is transported to the marking mechanism 5, the purge mechanism 6, the filling device 7, the tail folding device 8, the hot pressing mechanism 9, the stamping device 43, the tail cutting mechanism 44, the visual inspection device 45, the waste rejection device 46 and the material discharge device 47 in sequence through the operating conveying mechanism 4. The marking mechanism 5 marks the material, the purge mechanism 6 purges and cleans the inside of the material, the filling device 7 fills the material, and the tail folding device 8 removes the tail of the filled material (such as Figure 7 The material is in an inverted state as shown in the top of the figure, and the tail is folded, the hot pressing mechanism 9 performs hot pressing and sealing on the folded tail, the stamping device 43 stamps the material, the tail cutting mechanism 44 cuts off the excess part of the tail of the material, the visual inspection device 45 performs visual inspection on the material to detect whether the material meets the standards, the waste rejection device 46 rejects the material that does not meet the standards, and the unloading device 47 unloads and unloads the material that meets the standards from the operation conveying mechanism 4. The tubular object filling system includes a tubular object feeding device, which has all the advantages of the tubular object feeding device.
[0046] Furthermore, in this embodiment, a preheating mechanism 48 is provided between the tail folding device 8 and the hot pressing mechanism 9. After the tail of the material is preheated by the preheating mechanism 48, it is transported to the hot pressing mechanism 9 for hot pressing, thereby improving the hot pressing effect and efficiency.
[0047] Furthermore, in this embodiment, the unloading device 47 is connected to a material output mechanism 49. The unloading device 47 unloads and unloads qualified materials from the operation conveying mechanism 4 and conveys them to the material output mechanism 49, and the material output mechanism 49 outputs the finished materials.
[0048] Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with the art can use the above disclosed technical content to make many possible changes and modifications to the technical solution of the present invention without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention should fall within the scope of protection of the technical solution of the present invention.
Claims
1. A tubular material feeding device, characterized in that: The invention comprises a feeding mechanism (1), a material transfer mechanism (2), a material spacing mechanism (3) and an operation conveying mechanism (4); the feeding mechanism (1) is used to rotate the material to an inclined state; the material transfer mechanism (2) is arranged between the feeding mechanism (1) and the material spacing mechanism (3) and is used to take the material in the inclined state from the side and transfer the material row by row to the material spacing mechanism (3); the material spacing mechanism (3) is used to place the material on the operation conveying mechanism (4) after spacing.
2. The tubular object feeding device according to claim 1, characterized in that: The feeding mechanism (1) comprises a rotating frame (11) and a tilting driving assembly (12) for driving the rotating frame (11) to rotate; a material placement platform (13) is provided on the rotating frame (11); a material stop assembly (14) is provided at one end of the material placement platform (13) and side stop assemblies (15) that can move inwards and outwards are provided on both sides of the material placement platform (13).
3. The tubular object feeding device according to claim 2, characterized in that: The material blocking assembly (14) comprises a blocking rod (141) which is swingably arranged on the rotating frame (11); the side blocking assembly (15) comprises a side blocking plate (151) arranged on the rotating frame (11) and a moving driving member (152) for driving the side blocking plate (151) to move inward and outward.
4. The tubular object feeding device according to claim 1, characterized in that: The material transfer mechanism (2) comprises a mechanical arm (21) and a side suction component (22) arranged on the mechanical arm (21); the mechanical arm (21) is arranged between the rotating frame (11) and the material separation mechanism (3); and the side suction component (22) is used to absorb the outer side surface of the material.
5. The tubular object feeding device according to any one of claims 1 to 4, characterized in that: The operation conveying mechanism (4) comprises a circulating conveying component (41) and a plurality of bearing seats (42) arranged on the circulating conveying component (41) and spaced apart along the conveying direction of the circulating conveying component (41); the material spacing mechanism (3) is arranged above the bearing seats (42).
6. The tubular object feeding device according to claim 5, characterized in that: The material spacing mechanism (3) comprises a first lifting frame (31), a second lifting frame (33) and a plurality of variable-distance guide seats (32) arranged side by side on the first lifting frame (31) and capable of changing the distance, the second lifting frame (33) being provided with a material pressing portion (34) above each variable-distance guide seat (32), the material pressing portion (34) pressing the material on the variable-distance guide seat (32) downward into the bearing seat (42) as the second lifting frame (33) descends.
7. The tubular object feeding device according to claim 6, characterized in that: The variable-pitch guide seat (32) is penetrated by a guide hole (321) for materials to pass through.
8. A tubular potting system, characterized in that: The tubular material feeding device comprises the tubular material feeding device according to any one of claims 1 to 7, wherein the working conveying mechanism (4) is provided with a marking mechanism (5), a purging mechanism (6), a filling device (7), a tail folding device (8), a hot pressing mechanism (9), a stamping device (43), a tail cutting mechanism (44), a visual inspection device (45), a waste rejection device (46) and a feeding device (47) in sequence downstream of the material spacing mechanism (3).
9. The tubular object potting system according to claim 8, characterized in that: A preheating mechanism (48) is provided between the tail folding device (8) and the hot pressing mechanism (9).
10. The tubular potting system according to claim 8, characterized in that: The material discharge device (47) is connected to a material output mechanism (49).
Citation Information
Patent Citations
Hose filling and tail sealing system and hose filling and tail sealing method
CN114572444A