Intelligent incubation system for microorganisms
By designing the storage area of the adjustable support plate and an efficient transport unit in the microbial incubator, the problems of low space utilization and inconvenient transportation and maintenance of existing large-volume incubators are solved, and more efficient storage capacity and convenient operation and maintenance are achieved.
Patent Information
- Application Number
- CN202421437065.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing large-volume microbial incubator integral structure is not convenient for transportation, installation and later mobile maintenance, and the internal space utilization rate is low, resulting in a small loading capacity.
A microbial intelligent incubation system was designed, and the support disks were set up in rows from top to bottom in storage areas. The number of support disks and arrangement gaps were adjusted according to needs to improve storage capacity and space utilization. At the same time, through the design of the transport unit, the number and cost of the transport unit are reduced and the work efficiency is improved.
It realizes more efficient internal space utilization, improves storage capacity and convenience of transportation and installation, reduces maintenance costs, and ensures the stability of the microbial growth environment.
Smart Images

Figure CN222861476U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of microbial cultivation and relates to a microbial intelligent incubation system. Background Art
[0002] Microbial incubator is a common laboratory equipment, which is mainly used to provide a stable temperature environment to simulate the ideal conditions for microbial growth, thereby promoting the cultivation and reproduction of various microorganisms such as bacteria, yeast, and mold. It can be used for microbial culture experiments in clinical medicine, scientific research, quality control, teaching experiments, and industrial production processes. The demand for incubator volume varies greatly for laboratories or medical institutions of different sizes. Small laboratories may require a compact design due to limited space, while large laboratories may require large-volume incubators to meet batch sample culture.
[0003] For use scenarios such as hospitals, multiple samples are usually processed at the same time, so large-capacity incubators are needed to meet daily inspection needs. Currently, large-volume incubators are mostly integral structures, which are not convenient for transportation, installation, and later mobile maintenance.
[0004] Moreover, the existing incubators fail to reasonably utilize the internal space, resulting in a small loading capacity. For example, a smart microbial incubator disclosed in a Chinese patent [authorization announcement number is CN219886089U] has an internal storage device that adopts a turntable structure, and the loaders are sequentially placed on the circumference of the turntable frame, which has a small loading capacity and low internal space utilization. Utility Model Content
[0005] The utility model aims to solve the above problems in the prior art and proposes a microbial intelligent incubation system which reasonably utilizes the internal space.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] The microbial intelligent incubation system comprises an incubator box with an inlet and an outlet, a transfer unit arranged in the incubator box, and a cover switch unit for opening and closing a cover of a loader, wherein the cover switch unit is provided with a detection unit for detecting the growth status of microorganisms in the loader after the cover is opened, the two sides of the incubator box adjacent to the inlet are storage areas, the transfer unit is located between the two storage areas, and each storage area is provided with a plurality of support plates for placing loaders in a row from top to bottom.
[0008] The storage area is arranged with several support plates in rows from top to bottom, which makes it easy to adjust the number and arrangement gaps of the support plates according to demand, and the storage capacity is highly controllable; the two storage areas are arranged relative to each other to maximize the use of space and improve the internal space utilization and storage capacity.
[0009] The transfer unit is set between the two storage areas, so that one transfer unit can pick up and transfer the loaders on both sides, reducing the number and cost of transfer units. The transfer unit transfers the loaders between the support plate, the sample inlet, the sample outlet and the switch cover unit. The reasonable layout makes the movement stroke of the transfer unit short, thereby improving work efficiency.
[0010] In the above-mentioned microbial intelligent incubation system, the incubator is provided with an isolation chamber connected to the incubator, and the switch cover unit and the detection unit are arranged in the isolation chamber; the switch cover unit includes a first linear module arranged in the isolation chamber, a first tray driven by the first linear module, an opening cover module arranged above the first tray for unlocking the lock of the loader, and a closing cover module for closing the cover of the loader, and the opening cover module, the detection unit and the closing cover module are arranged in sequence along the driving direction of the first linear module.
[0011] The sample inlet and the sample outlet are located on the same side of the incubator, and the isolation chamber is located between the sample inlet and the sample outlet. When it is necessary to detect the growth status of the microorganisms in the loader, the transfer unit grabs the loader on the support plate and places the loader on the first tray. The first linear module drives the loader on the first tray to pass through the cover opening station, the detection station and the cover closing station in sequence. When the loader is at the cover opening station, the cover opening module unlocks the lock of the loader, and the upper cover of the loader pops open under the action of its own torsion spring, so that the loader is in an open state. When the loader is at the detection station, the detection unit detects the growth status of the microorganisms. When the loader is at the cover closing station, the cover closing module closes the upper cover of the loader. After the detection is completed, the transfer unit grabs the loader with the closed cover and sends it to the sample outlet.
[0012] In the above-mentioned microbial intelligent incubation system, the cover opening module includes a guide rail vertically arranged on the inner wall of the isolation chamber, a slider sliding on the guide rail, a cover opening pressure plate arranged on the slider, and a first screw motor for driving the cover opening pressure plate to move up and down, and the cover opening pressure plate is provided with a first positioning bead for pressing the loader lock.
[0013] The first positioning bead is a ball plunger with a spring inside. When the lock of the loader is pressed, the ball head of the first positioning bead moves inward, and the spring is compressed, which plays a certain buffering role. When the first positioning bead presses the lock, the lock deviates to the side away from the upper cover, so that the lock is separated from the limit of the upper cover. At this time, the upper cover is opened under the action of the torsion spring. The lock has a certain elasticity. When the first positioning bead is separated from the lock, the lock is reset under the action of its own elastic force.
[0014] The detection unit is an industrial camera and light bar installed in the isolation chamber. The loader at the detection station is located directly below the industrial camera. There are two light bars located on two opposite sides of the loader at the detection station. The light bar provides lighting so that the industrial camera can clearly capture the growth status of microorganisms.
[0015] In the above-mentioned microbial intelligent incubation system, the cover closing module includes a cover closing push rod whose upper end is hinged in the isolation chamber and a power structure for driving the cover closing push rod to rotate, the rotation center line of the cover closing push rod is parallel to the rotation center line of the upper cover of the loader, and the side of the cover closing push rod facing the loader has an arc surface for pressing the upper cover; the power structure includes a second screw motor, a first connecting head driven by the second screw motor and a first connecting shaft arranged on the first connecting head, the extension direction of the first connecting shaft is parallel to the rotation center line of the cover closing push rod, the cover closing push rod is provided with a slot extending along its length direction, and the first connecting shaft is passed through the slot.
[0016] When closing the cover, the loader moves to the cover closing position under the action of the first linear module, and the second screw motor drives the first connecting head and the first connecting shaft to move together when it is extended and retracted, thereby driving the cover closing push rod to rotate, so that the arc surface approaches and squeezes the loader cover, and finally the cover is closed on the loader. After the cover is closed, the lock limits the cover again.
[0017] In the above-mentioned microbial intelligent incubation system, a positioning bead connecting block is fixed to the free end of the cover closing push rod, and a second positioning bead is provided on the positioning bead connecting block. When the cover closing module closes the cover of the loader, the second positioning bead abuts against the upper cover of the loader.
[0018] In the above-mentioned microbial intelligent incubation system, an injection isolation chamber is provided at the injection port, a first injection door connected to the incubator is provided on one side of the injection isolation chamber, a first door body for closing the first injection door is provided at the first injection door, a second injection door arranged opposite to the first injection door is provided on the other side of the injection isolation chamber, a second door body for closing the second injection door is provided at the second injection door, a second tray for placing a loader is provided in the injection isolation chamber, the length of the second tray is less than the distance between the first injection door and the second injection door, and a second linear module for driving the second tray to extend from the first injection door / second injection door is provided in the injection isolation chamber.
[0019] Only one of the first door and the second door is allowed to be opened at the same time, that is, when the first door is opened, the second door is closed, when the second door is opened, the first door is closed, or both the first door and the second door are closed. The second linear module drives the second tray to move along the length direction, and the second tray can extend from the first door / the second door during the movement.
[0020] Since only one door is open at a time, continuous entry of outside air is prevented, which has little impact on the hatching environment in the incubator.
[0021] When the second linear module drives the second tray to move, the second tray either extends out of the first injection door, extends out of the second injection door, or is located between the first injection door and the second injection door, and both ends of the second tray do not extend out.
[0022] The first door body is hinged to the side of the first sample injection door away from the second sample injection door through a hinge, and a first sealing ring arranged around the first sample injection door is provided on the sample injection isolation chamber, and the first door body in a closed state presses on the first sealing ring; the second door body is hinged to the side of the second sample injection door away from the first sample injection door through a hinge, and a second sealing ring arranged around the second sample injection door is provided on the sample injection isolation chamber, and the second door body in a closed state presses on the second sealing ring.
[0023] The first door body and the second door body are in a closed state under their own gravity. In order to improve the closing effect, a magnet can be set between the first door body and the sample injection isolation chamber, and a magnet can be set between the second door body and the sample injection isolation chamber to close the first door body and the second door body by magnetic attraction.
[0024] In the above-mentioned microbial intelligent incubation system, a third linear module and a hook plate driven by the third linear module are provided in the sampling isolation chamber, the third linear module is parallel to the second linear module, and the hook plate extends along the length direction of the second tray. Under the action of the third linear module, the hook plate can hook the loader outside the sampling isolation chamber to the second tray.
[0025] In the above-mentioned microbial intelligent incubation system, first stop edges extending along the length direction of the second tray are respectively provided on both sides of the second tray, and the upper ends of the first stop edges are higher than the upper surface of the loader. The spacing between the two first stop edges is equal to or slightly larger than the width of the loader, and is used to limit the width position of the loader.
[0026] In the above-mentioned microbial intelligent incubation system, a sample outlet is provided at the sample outlet, a first sample outlet door connected to the incubator is provided on one side of the sample outlet isolation chamber, a third door body for closing the first sample outlet door is provided at the first sample outlet door, a second sample outlet door arranged opposite to the first sample outlet door is provided on the other side of the sample outlet isolation chamber, a fourth door body for closing the second sample outlet door is provided at the second sample outlet door, a third tray for placing a loader is provided in the sample outlet isolation chamber, a length of the third tray is less than the distance between the first sample outlet door and the second sample outlet door, and a fourth linear module for driving the third tray to extend from the first sample outlet door / second sample outlet door is provided in the sample outlet isolation chamber.
[0027] Only one of the third door and the fourth door is allowed to be opened at the same time, that is, when the third door is opened, the fourth door is closed, when the fourth door is opened, the third door is closed, or both the third door and the fourth door are closed. The fourth linear module drives the third tray to move along the length direction, and the third tray can be extended from the third door / fourth door during the movement.
[0028] Since only one door is open at a time, continuous entry of outside air is prevented, which has little impact on the hatching environment in the incubator.
[0029] When the fourth linear module drives the third tray to move, the third tray either extends out from the first sample exit door, extends out from the second sample exit door, or is located between the first sample exit door and the second sample exit door, and both ends of the third tray do not extend.
[0030] The third door body is hinged on the side of the first sample outlet door away from the second sample outlet door through a hinge, and a third sealing ring arranged around the first sample outlet door is provided on the sample outlet isolation chamber, and the third door body in a closed state is pressed on the third sealing ring; the fourth door body is hinged on the side of the second sample outlet door away from the first sample outlet door through a hinge, and a fourth sealing ring arranged around the second sample outlet door is provided on the sample introduction isolation chamber, and the fourth door body in a closed state is pressed on the fourth sealing ring.
[0031] The third door body and the fourth door body are in a closed state under their own gravity. In order to improve the closing effect, a magnet can be set between the third door body and the sample isolation chamber, and a magnet can be set between the fourth door body and the sample isolation chamber to close the third door body and the fourth door body by magnetic attraction.
[0032] In the above-mentioned microbial intelligent incubation system, a fifth linear module and a push plate driven by the fifth linear module are provided in the sample isolation chamber. The fifth linear module is parallel to the fourth linear module. The push plate extends along the length direction of the third tray. Under the action of the fifth linear module, the push plate can push the loader on the third tray to the outside of the sample isolation chamber.
[0033] In the above-mentioned microbial intelligent incubation system, a connecting plate is arranged on the fifth linear module, and a U-shaped block with an opening facing downward is provided on the connecting plate, and a second connecting shaft extending along the width direction of the third tray is passed through the U-shaped block, and one end of the push plate is located in the U-shaped block and is rotatably sleeved on the second connecting shaft, and an inner top surface is provided in the U-shaped block, and one end of the push plate has an outer top surface abutting against the inner top surface, and the other end of the outer top surface close to the push plate is provided with a cylindrical surface concentrically arranged with the second connecting shaft, and the intersection line of the cylindrical surface and the outer top surface is located directly above the centerline of the second connecting shaft.
[0034] In the above-mentioned microbial intelligent incubation system, a pushing protrusion is provided on the lower side of the other end of the pushing plate, the side of the pushing protrusion close to the second connecting axis is an inclined surface, and the side of the pushing protrusion away from the second connecting axis is a vertically extending pushing surface.
[0035] In the above-mentioned microbial intelligent incubation system, the second stop edges extending along the length direction of the third tray are respectively provided on both sides of the third tray, and the upper ends of the second stop edges are higher than the upper surface of the loader. The spacing between the two second stop edges is equal to or slightly larger than the width of the loader, and is used to limit the width position of the loader.
[0036] In the above-mentioned microbial intelligent incubation system, a sample feeding conveying track arranged at the same height as the second tray is provided outside the sample feeding isolation chamber, and one end of the sample feeding conveying track is connected to a loading module; a sample discharging conveying track arranged at the same height as the third tray is provided outside the sample discharging isolation chamber, and one end of the sample discharging conveying track is connected to a discharging module.
[0037] In the above-mentioned microbial intelligent incubation system, an air duct cavity is provided at the bottom of the incubator, and a plurality of air outlet holes connected to the incubator are provided at the top of the air duct cavity; an air outlet is provided at the top of the incubator, and a ventilation duct is connected to the air outlet, and the lower end of the ventilation duct is connected to the air duct cavity, and a filter is connected in series on the ventilation duct to avoid cross contamination problems.
[0038] In the above-mentioned microbial intelligent incubation system, a CO2 interface connected to the inner cavity of the incubator is provided on one side of the incubator. The incubator can provide a CO2 growth environment and a normal growth environment. When a CO2 growth environment is required, carbon dioxide is introduced into the incubator through the CO2 interface. When a normal growth environment is required, the atmosphere is introduced into the incubator through the CO2 interface. After the internal environment meets the standard, the CO2 interface is closed.
[0039] In the above-mentioned microorganism intelligent incubation system, the incubator is provided with a data transmission interface for connecting to the electronic system, and the data transmission interface is connected to the detection unit. By connecting the detection unit and the electronic system through the data transmission interface, the growth status of the microorganism can be monitored and analyzed in real time.
[0040] Compared with the existing technology, this microbial intelligent incubation system has the following advantages:
[0041] The storage area is arranged in rows from top to bottom with a number of support plates, which makes it easy to adjust the number of support plates and the spacing between them according to demand, and the storage capacity is highly controllable; the two storage areas are arranged relative to each other, which can maximize the use of space and improve the internal space utilization rate and storage capacity; multiple incubators can be connected in series according to actual use needs, which is convenient for transportation and assembly, can meet the incubation needs of different microorganisms, and has a wide range of applications; an inlet isolation chamber is set at the inlet, and a outlet isolation chamber is set at the outlet, which can reduce the continuous entry of outside air into the incubation chamber and avoid affecting the incubation environment; at the same time, the filter can filter out harmful substances such as bacteria in the incubation chamber to avoid cross contamination; the detection unit is connected to the electronic system to monitor and analyze the growth of microorganisms in real time. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a structural schematic diagram of the microbial intelligent incubation system.
[0043] Figure 2 It is a schematic diagram of the structure when multiple incubators are connected in series.
[0044] Figure 3 It is a partial structural schematic diagram of the microbial intelligent incubation system.
[0045] Figure 4 This is another structural schematic diagram of the microbial intelligent incubation system.
[0046] Figure 5 It is a schematic diagram of a part of the internal structure of the incubator provided by the utility model.
[0047] Figure 6 A structural schematic diagram of a transfer unit provided by the utility model.
[0048] Figure 7 It is a schematic diagram of the internal structure of a feeding module and a discharging module provided by the utility model.
[0049] Figure 8 It is a structural schematic diagram of the isolation chamber provided by the utility model.
[0050] Fig. 9 It is a structural schematic diagram of a switch cover unit and a detection unit provided by the utility model.
[0051] Fig.10 This is another structural schematic diagram of the switch cover unit and the detection unit provided by the utility model.
[0052] Fig.11 It is another structural schematic diagram of the switch cover unit and the detection unit provided by the utility model.
[0053] Fig.12It is a schematic diagram of the coordination between the sample injection isolation chamber and the sample injection conveying track provided by the utility model.
[0054] Fig.13 It is a structural schematic diagram of the sample injection isolation chamber provided by the utility model.
[0055] Fig.14 It is a schematic diagram of the relationship between the second tray and the hook plate provided by the utility model.
[0056] Fig.15 It is a schematic diagram of the coordination between the sample discharging isolation bin and the sample discharging conveying track provided by the utility model.
[0057] Fig.16 It is a structural schematic diagram of the sample isolation chamber provided by the utility model.
[0058] Fig.17 It is a schematic diagram of the relationship between the third tray and the push plate provided by the utility model.
[0059] Fig.18 It is a cross-sectional view of the push plate provided by the utility model.
[0060] In the figure, 1, incubator; 2, transfer unit; 3, support plate; 4, isolation chamber; 5, first linear module; 6, first tray; 7, guide rail; 8, cover opening plate; 9, first screw motor; 10, first positioning bead; 11, industrial camera; 12, cover closing push rod; 13, second screw motor; 14, first connector; 15, first connecting shaft; 16, slot; 17, positioning bead connecting block; 18, second positioning bead; 19, sample injection isolation chamber; 20, first door body; 21, second door body; 22, second tray; 23, second linear module; 24, third linear module; 25, hook plate; 26, first stop edge; 27, sample output isolation chamber; 28, third door body; 2 9. Fourth door body; 30. Third tray; 31. Fourth linear module; 32. Fifth linear module; 33. Push plate; 34. Connecting plate; 35. U-shaped block; 36. Second connecting shaft; 37. Cylindrical surface; 38. Pushing protrusion; 39. Inclined surface; 40. Pushing surface; 41. Second stop edge; 42. Sample feeding conveying track; 43. Loading module; 44. Sample discharging conveying track; 45. Discharging module; 46. Air duct cavity; 47. Air outlet; 48. Air outlet; 49. Ventilation duct; 50. Filter; 51. Sixth linear module; 52. Seventh linear module; 53. Eighth linear module; 54. Clamping jaw; 55. Ninth linear module; 56. Tenth linear module. DETAILED DESCRIPTION
[0061] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0062] like Figure 1 The microbial intelligent incubation system shown includes an incubator 1 with an incubation chamber (i.e., an inner cavity) inside, a heater, an ultraviolet lamp, and a transfer unit 2 are arranged in the incubator chamber, and an inlet and an outlet connected to the incubator chamber are arranged on the front side of the incubator 1, and a switch cover unit for opening and closing the cover of the loader is arranged between the inlet and the outlet, and a detection unit for detecting the growth status of microorganisms in the loader after opening the cover is arranged at the switch cover unit. The left and right sides of the incubator 1 adjacent to the inlet are storage areas, and the transfer unit 2 is located between the two storage areas, and each storage area is arranged in a row from top to bottom with a plurality of support plates 3 for placing loaders.
[0063] The storage area is arranged with a number of support plates 3 in a row from top to bottom, which is convenient for adjusting the number and arrangement gap of the support plates 3 according to needs, and the storage capacity is highly controllable; the two storage areas are arranged relatively to maximize the use of space, improve the internal space utilization and storage capacity.
[0064] The transfer unit 2 is arranged between the two storage areas, so that one transfer unit 2 can pick up and transfer the loaders on both sides, thereby reducing the number and cost of the transfer units 2. The transfer unit 2 transfers the loaders between the support plate 3, the sample inlet, the sample outlet and the switch cover unit. The reasonable layout shortens the movement stroke of the transfer unit 2, thereby improving the work efficiency.
[0065] Specifically, Figure 6 As shown, the transfer unit 2 includes a sixth linear module 51 extending vertically, a seventh linear module 52 slidably arranged on the sixth linear module 51, and an eighth linear module 53 slidably arranged on the seventh linear module 52. The seventh linear module 52 and the eighth linear module 53 extend horizontally, and the seventh linear module 52 and the eighth linear module 53 are vertically arranged. An electric clamp 54 driven by a rotating motor is arranged on the eighth linear module 53, and the electric clamp 54 is used to grab the loader and move between the support plate 3, the sample inlet, the sample outlet and the switch cover unit.
[0066] The sixth linear module 51 drives the seventh linear module 52 to move up and down, the seventh linear module 52 drives the eighth linear module 53 to move horizontally, and the eighth linear module 53 drives the electric clamp 54 to move horizontally along a horizontal movement direction perpendicular to the eighth linear module 53. The electric clamp 54 can rotate under the action of the rotating motor, so as to facilitate the movement and steering of the loader.
[0067] like Figure 1 , Figure 3-5 As shown, the incubator 1 is provided with an isolation chamber 4 connected to the incubator 1, the isolation chamber 4 is located between the sample inlet and the sample outlet, and the switch cover unit and the detection unit are arranged in the isolation chamber 4. Figure 8As shown, two switch cover units and two detection units are arranged in each isolation chamber 4, which are used to detect the growth status of microorganisms in the loader at the same time, which is conducive to improving the detection efficiency. The isolation chamber 4 is a closed cavity, and the side of the isolation chamber 4 away from the incubator 1 is an openable door body, which is convenient for maintaining each unit in the isolation chamber 4.
[0068] like Fig. 9 As shown, the switch cover unit includes a first linear module 5 arranged in the isolation chamber 4, a first tray 6 driven by the first linear module 5, an opening cover module arranged above the first tray 6 for unlocking the lock of the loader, and a closing cover module for closing the cover of the loader. The opening cover module, the detection unit and the closing cover module are arranged in sequence along the driving direction of the first linear module 5.
[0069] When it is necessary to detect the growth status of microorganisms in the loader, the transfer unit 2 grabs the loader on the support plate 3 and places the loader on the first tray 6. The first linear module 5 drives the loader on the first tray 6 to pass through the cover opening station, the detection station and the cover closing station in sequence. Fig. 9 As shown, when the loader is in the cover opening position, the cover opening module unlocks the lock of the loader, and the upper cover of the loader pops open under the action of its own torsion spring, so that the loader is in an open state, as shown in FIG. Fig.10 As shown, when the loader is in the detection position, the detection unit detects the growth status of microorganisms, such as Fig.11 As shown, when the loader is in the cover closing position, the cover closing module closes the upper cover of the loader. After the detection is completed, the transfer unit 2 grabs the loader with the cover closed and sends it to the sample outlet.
[0070] like Figure 9-10 As shown, the cover opening module includes a guide rail 7 vertically arranged on the inner wall of the isolation chamber 4, a slider slidably arranged on the guide rail 7, a cover opening pressure plate 8 arranged on the slider, and a first screw motor 9 for driving the cover opening pressure plate 8 to rise and fall. The cover opening pressure plate 8 is provided with a first positioning bead 10 for pressing the loader lock buckle. The first positioning bead 10 is a ball head plunger with a spring inside. When pressing the loader lock buckle, the ball head of the first positioning bead 10 moves inward, and the spring is compressed, which plays a certain buffering role. When the first positioning bead 10 presses the lock buckle, the lock buckle deviates to the side away from the upper cover, so that the lock buckle is separated from the limit on the upper cover. At this time, the upper cover is opened under the action of the torsion spring. The lock buckle has a certain elasticity. When the first positioning bead 10 is separated from the lock buckle, the lock buckle is reset under the action of its own elastic force.
[0071] like Figure 9-10 As shown, the detection unit is an industrial camera 11 and a light bar for providing lighting arranged in the isolation chamber 4. The loader at the detection station is located directly below the industrial camera 11. There are two light bars and they are respectively located on two opposite sides of the loader at the detection station.
[0072] Specifically, Fig.10 and Fig.11 As shown, the cover closing module includes a cover closing push rod 12 whose upper end is hinged in the isolation chamber 4 and a power structure for driving the cover closing push rod 12 to rotate. The rotation center line of the cover closing push rod 12 is parallel to the rotation center line of the loader upper cover, and the side of the cover closing push rod 12 facing the loader has an arc surface for pressing the upper cover.
[0073] like Fig.10 and Fig.11 As shown, the power structure includes a second screw motor 13, a first connecting head 14 driven by the second screw motor 13 and a first connecting shaft 15 arranged on the first connecting head 14, the extension direction of the first connecting shaft 15 is parallel to the rotation center line of the cover closing push rod 12, and the cover closing push rod 12 is provided with a slot 16 extending along the length direction thereof, and the first connecting shaft 15 is inserted into the slot 16.
[0074] When closing the cover, the loader moves to the cover closing position under the action of the first linear module 5, and the second screw motor 13 drives the first connecting head 14 and the first connecting shaft 15 to move together when it is extended and retracted, thereby driving the cover closing push rod 12 to rotate, so that the arc surface approaches and squeezes the loader cover, and finally the cover is closed on the loader. After the cover is closed, the lock re-limits the cover.
[0075] like Fig.11 As shown, a positioning bead connecting block 17 is fixed to the free end of the cover closing push rod 12, and a second positioning bead 18 is provided on the positioning bead connecting block 17. When the cover closing module closes the cover of the loader, the second positioning bead 18 abuts against the upper cover of the loader to avoid scratches on the loader when closing the cover.
[0076] like Figure 3-6 As shown, a sample inlet isolation chamber 19 is provided outside the sample inlet of the incubator 1. Fig.13 As shown, one side of the sample injection isolation chamber 19 is provided with a first sample injection door connected to the incubator 1, and a first door body 20 for closing the first sample injection door is provided at the first sample injection door. The other side of the sample injection isolation chamber 19 is provided with a second sample injection door arranged opposite to the first sample injection door, and a second door body 21 for closing the second sample injection door is provided at the second sample injection door. A second tray 22 for placing a loader is provided in the sample injection isolation chamber 19, and the length of the second tray 22 is less than the distance between the first sample injection door and the second sample injection door. A second linear module 23 for driving the second tray 22 to extend from the first sample injection door / second sample injection door is provided in the sample injection isolation chamber 19.
[0077] A control interface connected to the electronic system is provided on the top of the sample injection isolation chamber 19 . The control interface is connected to the control module of the second linear module 23 . The control interface includes a data transmission interface and a motion control interface to control the movement of the second linear module 23 .
[0078] Only one of the first door 20 and the second door 21 is allowed to be opened at the same time, that is, when the first door 20 is opened, the second door 21 is closed, when the second door 21 is opened, the first door 20 is closed, or both the first door 20 and the second door 21 are closed. The second linear module 23 drives the second tray 22 to move along the length direction, and the second tray 22 can be extended from the first door 20 / the second door 21 during the movement.
[0079] Since only one door is in the open state at the same time, continuous entry of outside air is prevented, which has little impact on the hatching environment in the incubator 1 .
[0080] When the second linear module 23 drives the second tray 22 to move, the second tray 22 either extends from the first injection door, extends from the second injection door, or is located between the first injection door and the second injection door, and both ends of the second tray 22 do not extend.
[0081] The first door body 20 is hinged to the side of the first sample injection door away from the second sample injection door through a hinge, and a first sealing ring arranged around the first sample injection door is provided on the sample injection isolation chamber 19, and the first door body 20 in a closed state presses on the first sealing ring; the second door body 21 is hinged to the side of the second sample injection door away from the first sample injection door through a hinge, and a second sealing ring arranged around the second sample injection door is provided on the sample injection isolation chamber 19, and the second door body 21 in a closed state presses on the second sealing ring.
[0082] The first door body 20 and the second door body 21 are in a closed state under their own gravity. In order to improve the closing effect, a magnet can be set between the first door body 20 and the sample injection isolation chamber 19, and a magnet can be set between the second door body 21 and the sample injection isolation chamber 19 to close the first door body 20 and the second door body 21 by magnetic attraction.
[0083] like Fig.13 and Fig.14 As shown, a third linear module 24 and a hook plate 25 driven by the third linear module 24 are provided in the sample injection isolation chamber 19. The third linear module 24 is parallel to the second linear module 23. The hook plate 25 extends along the length direction of the second tray 22. Under the action of the third linear module 24, the hook plate 25 can hook the loader outside the sample injection isolation chamber 19 to the second tray 22. The third linear module 24 is connected to the control interface to realize the control of the action of the third linear module 24.
[0084] like Fig.14 As shown, first stop edges 26 extending along the length direction of the second pallet 22 are respectively provided on both sides of the second pallet 22, the upper ends of the first stop edges 26 are higher than the upper surface of the loader, and the spacing between the two first stop edges 26 is equal to or slightly larger than the width of the loader, so as to limit the width position of the loader.
[0085] When the loader needs to be transported to the incubator 1, Fig.13 As shown, the hook plate 25 is extended to the maximum position by the second sample injection door under the action of the third linear module 24, and the hook plate 25 opens the second door body 21 during the extension process. The second tray 22 is extended to the maximum position by the second sample injection door under the action of the second linear module 23. The hook plate 25 hooks the loader onto the second tray 22 under the action of the third linear module 24, and then the hook plate 25 moves inward to the innermost position. Subsequently, the second tray 22 moves into the sample injection isolation chamber 19 under the action of the second linear module 23. When the second tray 22 is separated from the second sample injection door, the second door body 21 closes the second sample injection door.
[0086] Then the second linear module 23 extends the second tray 22 from the first sample injection door. During the delivery process, the first stop edge 26 on the second tray 22 pushes the first door body 20 open, exposing the second tray 22 to a position where the transfer unit 2 can grab it. After the transfer unit 2 grabs the loader, the second tray 22 retracts to the sample injection isolation chamber 19 under the action of the second linear module 23, and at this time, the second door body 21 and the first door body 20 are both in a closed state.
[0087] like Figure 3-6 As shown, a sample outlet isolation chamber 27 is provided outside the sample outlet of the incubator 1. Fig.16 As shown, one side of the sample exit isolation chamber 27 is provided with a first sample exit door connected to the incubator 1, and a third door body 28 for closing the first sample exit door is provided at the first sample exit door; the other side of the sample exit isolation chamber 27 is provided with a second sample exit door arranged opposite to the first sample exit door, and a fourth door body 29 for closing the second sample exit door is provided at the second sample exit door; a third tray 30 for placing a loader is provided in the sample exit isolation chamber 27, and a length of the third tray 30 is less than the distance between the first sample exit door and the second sample exit door; a fourth linear module 31 for driving the third tray 30 to extend from the first sample exit door / second sample exit door is provided in the sample exit isolation chamber 27.
[0088] Only one of the third door 28 and the fourth door 29 is allowed to be opened at the same time, that is, when the third door 28 is opened, the fourth door 29 is closed, when the fourth door 29 is opened, the third door 28 is closed, or both the third door 28 and the fourth door 29 are closed. The fourth linear module 31 drives the third tray 30 to move along the length direction, and the third tray 30 can be extended from the third door 28 / the fourth door 29 during the movement.
[0089] Since only one door is in the open state at the same time, continuous entry of outside air is prevented, which has little impact on the hatching environment in the incubator 1 .
[0090] When the fourth linear module 31 drives the third tray 30 to move, the third tray 30 either extends out from the first sample exit door, extends out from the second sample exit door, or is located between the first sample exit door and the second sample exit door, and both ends of the third tray 30 do not extend.
[0091] The third door body 28 is hinged on the side of the first sample outlet door away from the second sample outlet door through a hinge, and a third sealing ring arranged around the first sample outlet door is provided on the sample outlet isolation chamber 27, and the third door body 28 in a closed state presses on the third sealing ring; the fourth door body 29 is hinged on the side of the second sample outlet door away from the first sample outlet door through a hinge, and a fourth sealing ring arranged around the second sample outlet door is provided on the sample introduction isolation chamber 19, and the fourth door body 29 in a closed state presses on the fourth sealing ring.
[0092] The third door body 28 and the fourth door body 29 are in a closed state under their own gravity. In order to improve the closing effect, a magnet can be set between the third door body 28 and the sample isolation chamber 27, and a magnet can be set between the fourth door body 29 and the sample isolation chamber 27 to close the third door body 28 and the fourth door body 29 by magnetic attraction.
[0093] like Fig.17 As shown, second stop edges 41 extending along the length direction of the third pallet 30 are respectively provided on both sides of the third pallet 30, the upper ends of the second stop edges 41 are higher than the upper surface of the loader, and the spacing between the two second stop edges 41 is equal to or slightly larger than the width of the loader, so as to limit the width position of the loader.
[0094] like Fig.17 As shown, a fifth linear module 32 and a push plate 33 driven by the fifth linear module 32 are provided in the sample isolation chamber 27. The fifth linear module 32 is parallel to the fourth linear module 31. The push plate 33 extends along the length direction of the third tray 30. Under the action of the fifth linear module 32, the push plate 33 can push the loader on the third tray 30 to the outside of the sample isolation chamber 27.
[0095] like Fig.15 and Fig.16 As shown, a control interface connected to the electronic system is provided on the top of the sample isolation chamber 27, and the control interface is connected to the control modules of the fourth linear module 31 and the fifth linear module 32, so as to realize the control of the actions of the fourth linear module 31 and the fifth linear module 32. The control interface includes a data transmission interface and a motion control interface.
[0096] like Fig.17 and Fig.18As shown, a connecting plate 34 is provided on the fifth linear module 32, and a U-shaped block 35 with an opening facing downward is provided on the connecting plate 34, a second connecting shaft 36 extending along the width direction of the third tray 30 is passed through the U-shaped block 35, one end of the push plate 33 is located in the U-shaped block 35 and is rotatably sleeved on the second connecting shaft 36, an inner top surface is provided in the U-shaped block 35, one end of the push plate 33 has an outer top surface abutting against the inner top surface, and the other end of the outer top surface close to the push plate 33 is provided with a cylindrical surface 37 concentrically arranged with the second connecting shaft 36, and the intersection line of the cylindrical surface 37 and the outer top surface is located directly above the center line of the second connecting shaft 36.
[0097] like Fig.17 and Fig.18 As shown, a push protrusion 38 is provided on the lower side of the other end of the push plate 33 , a side of the push protrusion 38 close to the second connecting shaft 36 is an inclined surface 39 , and a side of the push protrusion 38 away from the second connecting shaft 36 is a vertically extending push surface 40 .
[0098] When the loader needs to be sent out of the incubator 1, the third tray 30 extends out from the first sample outlet door under the action of the fourth linear module 31, and lifts up the third door body 28. The transfer unit 2 located in the incubator places the loader on the third tray 30, and then the third tray 30 moves toward the second sample outlet door under the action of the fourth linear module 31. During the movement, the push plate 33 swings upward to make way. After the third door body 28 is closed, the fourth door body 29 is opened again. Under the action of the fifth linear module 32, the push plate 33 pushes the loader on the third tray 30 through the pushing protrusion 38. Finally, the push plate 33 is reset under the action of the fifth linear module 32, and the third tray 30 is reset under the action of the fourth linear module 31. The fourth door body 29 and the third door body 28 are both in a closed state.
[0099] like Figure 3-6 , Fig.12 and Fig.15 As shown, the outside of the sample inlet isolation chamber 19 is provided with a sample inlet conveying track 42 which is arranged at the same height as the second tray 22, the conveying direction of the sample inlet conveying track 42 is perpendicular to the moving direction of the second tray 22, and one end of the sample inlet conveying track 42 is connected to a loading module 43. The outside of the sample outlet isolation chamber 27 is provided with a sample outlet conveying track 44 which is arranged at the same height as the third tray 30, the conveying direction of the sample outlet conveying track 44 is perpendicular to the moving direction of the third tray 30, and one end of the sample outlet conveying track 44 is connected to a discharging module 45.
[0100] A stopper that can be raised and lowered is provided above the sample injection conveying track 42. When the sample injection isolation chamber 19 needs to be supplemented with a loader, the stopper descends to block and limit the loader. At this time, the hook plate 25 faces the loader.
[0101] like Figure 7As shown, the loading module 43 includes a plurality of transfer boxes arranged in the lower accommodating box and a grabbing unit for moving the loader in the transfer box to the sampling conveying track 42, the grabbing unit includes a horizontally extending ninth linear module 55 and a tenth linear module 56 slidably arranged on the ninth linear module 55, the tenth linear module 56 extends vertically, and an electric suction cup is arranged on the tenth linear module 56 for sucking the loader.
[0102] like Figure 7 As shown, the discharge module 45 includes a plurality of transfer boxes arranged in the upper accommodating box and a grabbing unit for moving the loader on the sample conveying track 44 to the transfer box, the grabbing unit includes a horizontally extending ninth linear module 55 and a tenth linear module 56 slidably arranged on the ninth linear module 55, the tenth linear module 56 extends vertically, and an electric suction cup is arranged on the tenth linear module 56 for sucking the loader.
[0103] To remove bacteria from the incubator, Figure 5 As shown, an air duct cavity 46 is provided at the bottom of the incubator 1, and a plurality of air outlet holes 47 connected to the incubator 1 are provided at the top of the air duct cavity 46; an air outlet 48 is provided at the top of the incubator 1, and a ventilation duct 49 is connected to the air outlet 48, and the lower end of the ventilation duct 49 is connected to the air duct cavity 46, and a filter 50 is connected in series on the ventilation duct 49 to form an internal circulation, and harmful substances such as bacteria in the air are filtered out by the filter 50 to avoid cross contamination problems.
[0104] like Figure 1 The structure shown has constituted a complete microbial intelligent incubation system. In actual use, multiple incubators 1 can also be connected in series, and the incubation environment of each incubator 1 is the same or different. Figure 2 As shown, the sample feeding conveying track 42 located at the previous level is connected with the sample feeding conveying track 42 located at the next level, and the sample discharging conveying track 44 located at the previous level is connected with the sample discharging conveying track 44 located at the next level. The loaders with positive microorganisms tested are transported to the transfer box of the discharging module 45, and the loaders with negative microorganisms can also be transported to the transfer box of the discharging module 45 for centralized collection, or transported to the next incubator 1 via the next-level sample discharging conveying track 44 for continued incubation, thereby realizing an assembly line incubation mode.
[0105] The incubator 1 can provide a CO2 growth environment and a normal growth environment, and it is sufficient to provide a CO2 interface connected to the incubation chamber on one side of the incubator 1. When a CO2 growth environment is required, carbon dioxide is introduced into the incubator 1 through the CO2 interface, and when a normal growth environment is required, the atmosphere is introduced into the incubator 1 through the CO2 interface. After the internal environment meets the standard, the CO2 interface is closed.
[0106] In order to facilitate real-time monitoring and analysis of the growth status of microorganisms, the incubator 1 is provided with a data transmission interface for connecting to an electronic system, and the data transmission interface is connected to the detection unit.
[0107] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A microbial intelligent incubation system, characterized in that: The invention comprises an incubator (1) having a sample inlet and a sample outlet, a transfer unit (2) arranged in the incubator (1), and a cover opening and closing unit for opening and closing a cover of a loader, wherein the cover opening and closing unit is provided with a detection unit for detecting the growth status of microorganisms in the loader after the cover is opened, and the two sides of the incubator (1) adjacent to the sample inlet are storage areas, the transfer unit (2) is located between the two storage areas, and each storage area is provided with a plurality of support plates (3) for placing the loader in a row from top to bottom.
2. The microbial intelligent incubation system according to claim 1, characterized in that: The incubator (1) is provided with an isolation chamber (4) in communication with the incubator (1), and the switch cover unit and the detection unit are arranged in the isolation chamber (4); the switch cover unit comprises a first linear module (5) arranged in the isolation chamber (4), a first tray (6) driven by the first linear module (5), an opening cover module arranged above the first tray (6) for unlocking a lock of a loader, and a closing cover module for closing a cover of the loader, wherein the opening cover module, the detection unit and the closing cover module are arranged in sequence along the driving direction of the first linear module (5).
3. The microbial intelligent incubation system according to claim 2, characterized in that: The cover opening module comprises a guide rail (7) vertically arranged on the inner wall of the isolation chamber (4), a slider slidably arranged on the guide rail (7), a cover opening pressure plate (8) arranged on the slider, and a first screw motor (9) for driving the cover opening pressure plate (8) to move up and down, and the cover opening pressure plate (8) is provided with a first positioning bead (10) for pressing the loader lock buckle; the cover closing module comprises a cover closing push rod (12) whose upper end is hinged in the isolation chamber (4) and a power structure for driving the cover closing push rod (12) to rotate, and the rotation center line of the cover closing push rod (12) is aligned with the rotation center line of the loader upper cover. The cover-closing push rod (12) is parallel to the rotation center line, and the side of the cover-closing push rod (12) facing the loader has an arc surface for pressing the upper cover; the power structure comprises a second screw motor (13), a first connecting head (14) driven by the second screw motor (13), and a first connecting shaft (15) arranged on the first connecting head (14), the extension direction of the first connecting shaft (15) is parallel to the rotation center line of the cover-closing push rod (12), the cover-closing push rod (12) is provided with a slot (16) extending along the length direction thereof, and the first connecting shaft (15) is inserted into the slot (16).
4. The microbial intelligent incubation system according to claim 1, characterized in that: The sample inlet is provided with a sample injection isolation chamber (19), one side of the sample injection isolation chamber (19) is provided with a first sample injection door connected to the incubator (1), the first sample injection door is provided with a first door body (20) for closing the first sample injection door, the other side of the sample injection isolation chamber (19) is provided with a second sample injection door arranged opposite to the first sample injection door, the second sample injection door is provided with a second door body (21) for closing the second sample injection door, a second tray (22) for placing a loader is provided in the sample injection isolation chamber (19), the length of the second tray (22) is less than the distance between the first sample injection door and the second sample injection door, and a second linear module (23) for driving the second tray (22) to extend from the first sample injection door / the second sample injection door is provided in the sample injection isolation chamber (19).
5. The microbial intelligent incubation system according to claim 4, characterized in that: The sample injection isolation chamber (19) is provided with a third linear module (24) and a hook plate (25) driven by the third linear module (24); the third linear module (24) is parallel to the second linear module (23); the hook plate (25) extends along the length direction of the second tray (22); under the action of the third linear module (24), the hook plate (25) can hook a loader outside the sample injection isolation chamber (19) to the second tray (22).
6. The microbial intelligent incubation system according to claim 4, characterized in that: A sample outlet isolation chamber (27) is provided at the sample outlet, a first sample outlet door connected to the incubator (1) is provided on one side of the sample outlet isolation chamber (27), a third door body (28) for closing the first sample outlet door is provided at the first sample outlet door, a second sample outlet door arranged opposite to the first sample outlet door is provided on the other side of the sample outlet isolation chamber (27), a fourth door body (29) for closing the second sample outlet door is provided at the second sample outlet door, a third tray (30) for placing a loader is provided in the sample outlet isolation chamber (27), the length of the third tray (30) is less than the distance between the first sample outlet door and the second sample outlet door, and a fourth linear module (31) for driving the third tray (30) to extend from the first sample outlet door / the second sample outlet door is provided in the sample outlet isolation chamber (27).
7. The microbial intelligent incubation system according to claim 6, characterized in that: The sample output isolation chamber (27) is provided with a fifth linear module (32) and a push plate (33) driven by the fifth linear module (32); the fifth linear module (32) is parallel to the fourth linear module (31); the push plate (33) extends along the length direction of the third tray (30); under the action of the fifth linear module (32), the push plate (33) can push the loader on the third tray (30) to the outside of the sample output isolation chamber (27).
8. The microbial intelligent incubation system according to claim 7, characterized in that: A connecting plate (34) is provided on the fifth linear module (32), and a U-shaped block (35) with an opening facing downward is provided on the connecting plate (34), a second connecting shaft (36) extending along the width direction of the third tray (30) is penetrated by the U-shaped block (35), one end of the push plate (33) is located in the U-shaped block (35) and is rotatably sleeved on the second connecting shaft (36), an inner top surface is provided in the U-shaped block (35), one end of the push plate (33) has an outer top surface abutting against the inner top surface, and the other end of the outer top surface close to the push plate (33) is provided with a cylindrical surface (37) concentrically arranged with the second connecting shaft (36), and the intersection line of the cylindrical surface (37) and the outer top surface is located directly above the center line of the second connecting shaft (36).
9. The microbial intelligent incubation system according to claim 6, characterized in that: The outside of the sample inlet isolation chamber (19) is provided with a sample inlet conveying track (42), and one end of the sample inlet conveying track (42) is connected to a loading module (43); the outside of the sample outlet isolation chamber (27) is provided with a sample outlet conveying track (44), and one end of the sample outlet conveying track (44) is connected to a discharging module (45).
10. The microbial intelligent incubation system according to claim 1, characterized in that: The bottom of the incubator (1) is provided with an air duct cavity (46), and the top of the air duct cavity (46) is provided with a plurality of air outlet holes (47) which are in communication with the incubator (1); the top of the incubator (1) is provided with an air outlet (48), and the air outlet (48) is connected to a ventilation duct (49), the lower end of the ventilation duct (49) is in communication with the air duct cavity (46), and a filter (50) is connected in series to the ventilation duct (49).
11. The microbial intelligent incubation system according to claim 1, characterized in that: A CO2 interface communicating with the inner cavity of the incubator (1) is provided on one side of the incubator (1).
12. The microbial intelligent incubation system according to claim 1, characterized in that: The incubator (1) is provided with a data transmission interface for connecting to an electronic system, and the data transmission interface is connected to the detection unit.
Citation Information
Patent Citations
Intelligent microbial incubator
CN219886089U