Spheroidizing agent adding device for casting spheroidal graphite casting
By designing the guide assembly and weighing assembly of the spheroidizer additive device for casting ductile castings, the problems of unfixed and blocked cutting speed of the existing device are solved, and the effect of precisely controlling the cutting speed and automatically removing excess feeding agent is achieved, which improves the batching accuracy and fluency.
Patent Information
- Application Number
- CN202421667435.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
When used, the existing spheroidizing agent addition device has an unfixed discharge speed, resulting in poor automatic batching accuracy, and the spheroidizing agent is easily blocked at the lower end of the inner silo.
A spheroidizing agent addition device for casting ductile castings is designed, including a guide assembly and a weighing assembly. The guide assembly drives the No. 1 conical cover to rotate through the No. 1 motor, controls the discharge speed of the spheroidizer and prevents blockage through the agitating rod. The weighing assembly operates through motor No. 3 and motor No. 2 to automatically remove excess spheroidizing agent to improve the batching accuracy.
Accurate control of the discharge speed of spheroidizer, prevent blockage, improve the accuracy of automatic ingredients, and ensure that the spheroidizer can be discharged smoothly.
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Figure CN222861520U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding devices, in particular to a spheroidizing agent adding device for casting ductile iron castings. Background Art
[0002] Spheroidizing is a process for treating alloy liquid during cast iron casting to obtain spheroidized graphite, thereby improving the mechanical properties of cast iron. There are many spheroidizing processes, such as flushing method, bell method, wire feeding method, etc. When molten iron is spheroidized by flushing method, a barrel-shaped container called a spheroidizing bag is used to increase the contact time between molten iron and spheroidizing agent, improve the absorption rate of spheroidizing agent and stabilize the spheroidizing effect. Ferrosilicon is used as spheroidizing agent and needs to be added to the spheroidizing bag through a feeding device.
[0003] When the existing spheroidizer adding device is used, the spheroidizer is usually placed inside the silo, and then the spheroidizer is discharged from the silo to fall into the weighing device for weighing. The discharge speed of the spheroidizer inside the silo is not fixed. When the discharge speed is too fast, it is easy to cause too much spheroidizer inside the weighing device, and the excess spheroidizer needs to be manually removed. The accuracy of automatic batching is poor, and the spheroidizer is in an irregular solid form and is easily accumulated at the lower end of the silo, causing spheroidizer blockage. Utility Model Content
[0004] The utility model aims to provide a spheroidizing agent adding device for casting ductile iron castings, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A spheroidizing agent adding device for casting ductile iron castings comprises a silo and a support foot fixedly mounted on the lower surface of the silo, a support ring fixedly mounted on the inner surface of the silo, a base fixedly mounted on the inner surface of the support ring, a material guide assembly fixedly mounted above the base, the material guide assembly comprises a No. 1 motor fixedly mounted on the upper surface of the base, a No. 1 conical cover fixedly mounted on the output end of the No. 1 motor, a No. 2 conical cover rotatably connected to the outer side of the No. 1 conical cover, a weighing assembly fixedly mounted on the lower surface of the silo, the weighing assembly comprises a fixing frame fixedly mounted on the lower surface of the silo, a rotating shaft is rotatably connected between the fixing frames, a weighing device is fixedly mounted on the outer surface of the rotating shaft, and a spiral feeding mechanism is fixedly mounted on the outer surface of the silo.
[0007] Furthermore, a protective cover is fixedly installed on the outer side of the No. 1 motor and the inner surface of the No. 1 cone cover.
[0008] Furthermore, a rotating rod is fixedly mounted on the upper end surface of the No. 1 cone cover, a bearing is fixedly embedded in the upper end surface of the No. 2 cone cover, the rotating rod is fixedly passed through the inner ring of the bearing, and a top cap is fixedly mounted on the upper end surface of the rotating rod.
[0009] Furthermore, a plurality of No. 1 discharge troughs are equidistantly provided on the outer surface of the No. 1 conical cover, a plurality of No. 2 discharge troughs are equidistantly provided on the outer surface of the No. 2 conical cover, a plurality of stirring rods are equidistantly fixedly installed on the outer surface of the No. 2 conical cover, and a plurality of limit strips are equidistantly fixedly installed on the inner surface of the No. 2 conical cover on one side of the No. 2 discharge trough.
[0010] Furthermore, a collecting bin is fixedly mounted on the upper end of the outer surface of the spiral feeding mechanism through a bracket.
[0011] Furthermore, a No. 3 motor is fixedly mounted on one side surface of the fixed frame, the output end of the No. 3 motor is fixedly connected to the rotating shaft, a weighing bin is fixedly mounted on the upper surface of the weighing device, a No. 3 discharge trough is opened on the outer surface of the weighing bin, and a baffle is movably embedded inside the No. 3 discharge trough.
[0012] Preferably: the upper surface of the weighing bin is symmetrically fixed with connecting seats on both sides of the No. 3 discharge trough, the upper end of the baffle passes through the connecting seat and is rotatably connected to the connecting seat, the upper end surface of the weighing bin is fixedly installed with a No. 2 motor, and the output end of the No. 2 motor is fixedly connected to the upper end of the baffle.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The No. 1 motor is driven to rotate the No. 1 cone cover. At this time, the No. 2 cone cover is fixed under the pressure of the spheroidizer on the No. 2 cone cover. When the No. 1 discharge trough and the No. 2 discharge trough overlap, the spheroidizer falls from the overlapping part. The feeding speed is determined according to the overlapping area. Then the No. 1 motor drives the No. 1 cone cover to rotate in the opposite direction, so that the No. 1 cone cover blocks the No. 2 discharge trough and presses against the limit bar set on the inner side of the No. 2 cone cover, so that the No. 1 cone cover can drive the No. 2 cone cover to rotate synchronously, and the spheroidizer inside the silo is stirred by the stirring rod to prevent the spheroidizer from being blocked. Therefore, the material guide component is set inside the silo to control the feeding speed of the spheroidizer, and the spheroidizer inside the silo is stirred at the same time to prevent the spheroidizer from being blocked at the bottom of the silo, so that the spheroidizer can be discharged smoothly.
[0015] 2. When there is too much spheroidizer in the weighing bin, the No. 3 motor starts to operate, driving the weighing bin to flip in the opposite direction. Then the No. 2 motor starts to operate, driving the baffle to rotate and open the bottom of the No. 3 discharge chute. According to the opening area of the No. 3 discharge chute and the flipping angle of the weighing bin, the discharge speed of the spheroidizer is controlled, so that the excess spheroidizer is poured into the collection bin and fed into the silo through the spiral feeding mechanism. Therefore, when the discharge speed is too fast and there is too much spheroidizer in the weighing device, the excess spheroidizer is automatically removed to improve the accuracy of automatic batching. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the silo in the utility model;
[0018] Figure 3 It is a schematic diagram of the side cross-section structure of the material guide assembly in the utility model;
[0019] Figure 4 This is a schematic diagram of the split structure of the material guide assembly in the utility model;
[0020] Figure 5 It is a structural schematic diagram of the weighing component in the utility model.
[0021] In the figure: 1. silo; 101. support foot; 102. protective cover; 103. support ring; 104. base; 2. material guide assembly; 201. motor No. 1; 202. conical cover No. 1; 203. rotating rod; 204. bearing; 205. discharge trough No. 1; 206. conical cover No. 2; 207. discharge trough No. 2; 208. stirring rod; 209. top cap; 3. weighing assembly; 301. fixing frame; 302. rotating shaft; 303. weighing device; 304. weighing bin; 305. discharge trough No. 3; 306. baffle; 307. connecting seat; 308. motor No. 2; 309. motor No. 3; 4. spiral feeding mechanism; 401. collecting bin; 5. limit strip. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1
[0024] See also Figures 1 to 5In the embodiment of the utility model, a spheroidizing agent adding device for casting ductile iron castings comprises a silo 1 and a support leg 101 fixedly mounted on the lower surface of the silo 1, a support ring 103 is fixedly mounted on the inner surface of the silo 1, a base 104 is fixedly mounted on the inner surface of the support ring 103, a material guide assembly 2 is fixedly mounted above the base 104, the material guide assembly 2 comprises a No. 1 motor 201 fixedly mounted on the upper surface of the base 104, a No. 1 conical cover 202 is fixedly mounted on the output end of the No. 1 motor 201, a No. 2 conical cover 206 is rotatably connected to the outer side of the No. 1 conical cover 202, a weighing assembly 3 is fixedly mounted on the lower surface of the silo 1, the weighing assembly 3 comprises a fixed frame 301 fixedly mounted on the lower surface of the silo 1, a rotating shaft 302 is rotatably connected between the fixed frames 301, a weighing device 303 is fixedly mounted on the outer surface of the rotating shaft 302, and a spiral feeding mechanism 4 is fixedly mounted on the outer surface of the silo 1.
[0025] Specifically, the material guiding component 2 is used to control the feeding speed of the spheroidizing agent inside the silo 1 and the amount of the spheroidizing agent fed at one time, and the weighing component 3 is used to weigh the weight of the falling spheroidizing agent, and when the weight is large, the excess spheroidizing agent is removed.
[0026] like Figure 2-4 As shown, in this embodiment, the outer side of the No. 1 motor 201 is located on the inner surface of the No. 1 conical cover 202 and a protective cover 102 is fixedly installed; the upper end surface of the No. 1 conical cover 202 is fixedly installed with a rotating rod 203, the upper end surface of the No. 2 conical cover 206 is fixedly embedded with a bearing 204, the rotating rod 203 is fixedly penetrated through the inner ring of the bearing 204, and the upper end surface of the rotating rod 203 is fixedly installed with a top cap 209; the outer surface of the No. 1 conical cover 202 is provided with a plurality of No. 1 discharge troughs 205 at equal intervals, the outer surface of the No. 2 conical cover 206 is provided with a plurality of No. 2 discharge troughs 207 at equal intervals, the outer surface of the No. 2 conical cover 206 is provided with a plurality of stirring rods 208 at equal intervals and a plurality of limit bars 5 are fixedly installed at equal intervals on the inner surface of the No. 2 conical cover 206 on one side of the No. 2 discharge trough 207.
[0027] In this embodiment, for the sake of clarity, the No. 1 motor 201 is running, driving the No. 1 cone cover 202 to rotate. At this time, the No. 2 cone cover 206 is fixed under the pressure of the spheroidizing agent on the No. 1 cone cover 206. When the No. 1 discharge trough 205 and the No. 2 discharge trough 207 overlap, the spheroidizing agent falls from the overlapping part, and the discharge speed is determined according to the overlapping area. Then the No. 1 motor 201 drives the No. 1 cone cover 202 to rotate in the opposite direction, so that the No. 1 cone cover 202 blocks the No. 2 discharge trough 207. At this time, multiple One side of the No. 1 discharge trough 205 respectively abuts against a plurality of limit bars 5 provided on the inner side of the No. 2 conical cover 206, so that the No. 1 conical cover 202 can drive the No. 2 conical cover 206 to rotate synchronously, and the spheroidizing agent inside the silo 1 is stirred by the stirring rod 208 to prevent the spheroidizing agent from being blocked, thereby controlling the feeding speed of the spheroidizing agent by arranging a material guide component 2 inside the silo 1, and stirring the spheroidizing agent inside the silo 1 at the same time to prevent the spheroidizing agent from being blocked at the lower part of the silo 1, so that the spheroidizing agent can be discharged smoothly.
[0028] like Figure 5 As shown, in this embodiment, a No. 3 motor 309 is fixedly installed on the surface of one side of the fixed frame 301, and the output end of the No. 3 motor 309 is fixedly connected to the rotating shaft 302, and a weighing bin 304 is fixedly installed on the upper surface of the weighing device 303, and a No. 3 discharge trough 305 is opened on the outer surface of the weighing bin 304, and a baffle 306 is movably embedded inside the No. 3 discharge trough 305; connecting seats 307 are symmetrically fixedly installed on the upper surface of the weighing bin 304 on both sides of the No. 3 discharge trough 305, and the upper end of the baffle 306 penetrates the connecting seat 307 and is rotatably connected to the connecting seat 307, and a No. 2 motor 308 is fixedly installed on the upper end surface of the weighing bin 304, and the output end of the No. 2 motor 308 is fixedly connected to the upper end of the baffle 306.
[0029] In specific implementation, when there is too much spheroidizing agent inside the weighing bin 304, the No. 3 motor 309 operates to drive the weighing bin 304 to flip in the opposite direction, and then the No. 2 motor 308 operates to drive the baffle 306 to rotate, and open the bottom of the No. 3 discharge chute 305. According to the opening area of the No. 3 discharge chute 305 and the flipping angle of the weighing bin 304, the discharge speed of the spheroidizing agent is controlled to pour the excess spheroidizing agent into the collecting bin 401. Therefore, when the discharge speed is too fast and there is too much spheroidizing agent inside the weighing device 303, the excess spheroidizing agent is automatically removed to improve the accuracy of automatic batching.
[0030] Embodiment 2
[0031] On the basis of the first embodiment, in order to solve the problem that the excess spheroidizing agent poured out in the first embodiment needs to be manually moved into the interior of the silo 1 .
[0032] like Figure 1 As shown, in this embodiment, a collection bin 401 is fixedly mounted at the upper end of the outer surface of the spiral feeding mechanism 4 through a bracket.
[0033] In a specific implementation, the excess spheroidizing agent in the collecting bin 401 is fed into the silo 1 through the spiral feeding mechanism 4, replacing manual feeding of the spheroidizing agent into the silo 1.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A device for adding a spheroidizing agent for casting ductile iron castings, comprising a silo (1) and a support leg (101) fixedly mounted on the lower surface of the silo (1), characterized in that: A support ring (103) is fixedly mounted on the inner surface of the silo (1), a base (104) is fixedly mounted on the inner surface of the support ring (103), a material guide assembly (2) is fixedly mounted above the base (104), the material guide assembly (2) comprises a No. 1 motor (201) fixedly mounted on the upper surface of the base (104), a No. 1 conical cover (202) is fixedly mounted on the output end of the No. 1 motor (201), a No. 2 conical cover (206) is rotatably connected to the outer side of the No. 1 conical cover (202), a weighing assembly (3) is fixedly mounted on the lower surface of the silo (1), the weighing assembly (3) comprises a fixing frame (301) fixedly mounted on the lower surface of the silo (1), a rotating shaft (302) is rotatably connected between the fixing frames (301), a weighing device (303) is fixedly mounted on the outer surface of the rotating shaft (302), and a spiral feeding mechanism (4) is fixedly mounted on the outer surface of the silo (1).
2. A spheroidizing agent adding device for casting ductile iron castings according to claim 1, characterized in that: A protective cover (102) is fixedly mounted on the outer side of the first motor (201) and located on the inner surface of the first conical cover (202).
3. A spheroidizing agent adding device for casting ductile iron castings according to claim 1, characterized in that: A rotating rod (203) is fixedly mounted on the upper end surface of the first conical cover (202), a bearing (204) is fixedly embedded in the upper end surface of the second conical cover (206), the rotating rod (203) is fixedly penetrated through the inner ring of the bearing (204), and a top cap (209) is fixedly mounted on the upper end surface of the rotating rod (203).
4. A spheroidizing agent adding device for casting ductile iron castings according to claim 1, characterized in that: The outer surface of the No. 1 conical cover (202) is provided with a plurality of No. 1 discharge grooves (205) at equal intervals, the outer surface of the No. 2 conical cover (206) is provided with a plurality of No. 2 discharge grooves (207) at equal intervals, the outer surface of the No. 2 conical cover (206) is provided with a plurality of stirring rods (208) fixedly installed at equal intervals, and the inner surface of the No. 2 conical cover (206) is provided with a plurality of limit bars (5) fixedly installed at equal intervals on one side of the No. 2 discharge groove (207).
5. The device for adding spheroidizing agent for casting ductile iron castings according to claim 1, characterized in that: A collecting bin (401) is fixedly mounted at the upper end of the outer surface of the spiral feeding mechanism (4) via a bracket.
6. The device for adding spheroidizing agent for casting ductile iron castings according to claim 1, characterized in that: A third motor (309) is fixedly mounted on one side surface of the fixed frame (301), and the output end of the third motor (309) is fixedly connected to the rotating shaft (302). A weighing bin (304) is fixedly mounted on the upper surface of the weighing device (303), and a third discharge trough (305) is provided on the outer surface of the weighing bin (304), and a baffle (306) is movably embedded inside the third discharge trough (305).
7. A spheroidizing agent adding device for casting ductile iron castings according to claim 6, characterized in that: The upper surface of the weighing bin (304) is symmetrically fixedly mounted with connecting seats (307) on both sides of the No. 3 discharge trough (305); the upper end of the baffle (306) passes through the connecting seat (307) and is rotatably connected to the connecting seat (307); the upper end surface of the weighing bin (304) is fixedly mounted with a No. 2 motor (308); the output end of the No. 2 motor (308) is fixedly connected to the upper end of the baffle (306).