Quenching heat treatment device for injection head of die casting machine
By designing a die-casting head quenching heat treatment device for die-casting machine including electric telescopic rods, clamping plates, connecting springs and long pins, the problem of workpiece drop during quenching is solved, the stable clamping of the workpiece and the rapid dispersion of heat from the quenching liquid are achieved, the stability of quenching is improved and the service life of the device is extended.
Patent Information
- Application Number
- CN202520574288.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2035-03-31
AI Technical Summary
The existing die-casting head quenching heat treatment devices lack auxiliary clamping function during the quenching process, which may cause the workpiece to fall off, affecting the stability and safety of the quenching.
A quenching heat treatment device including an electric telescopic rod, a clamping plate, a connecting spring and a long pin is designed. Through the synergy of these components, stable clamping of the workpiece is achieved, and the placement plate is driven down through the electric telescopic rod, so that the quenching liquid can flood the workpiece. At the same time, the rotation of the connecting shaft and the mixing blade can quickly dissipate heat from the quenching liquid.
Effectively prevent workpieces from falling, ensure the stability and safety of the quenching process, and at the same time, by quickly dispersing the heat of the quenching liquid, the service life of the quenching liquid is extended, and scale crystallization and shell corrosion are avoided.
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Figure CN222861532U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-casting machine shot head processing, in particular to a die-casting machine shot head quenching heat treatment device. Background Art
[0002] The die-casting machine can solidify metal liquid into a shape and is widely used in the casting field. The die-casting head is one of the important devices of the die-casting machine. In the production process of the die-casting head, it needs to be quenched. The die-casting head is heated to 800℃-1000℃, and then the die-casting head is immersed in the quenching liquid as a whole. After the quenching liquid works for a long time, the temperature of the quenching liquid itself will rise, which will affect the subsequent quenching work. In order to overcome the above defects, the prior art (Chinese patent application with application number 202310630179.8 and application date 2023-05-31) ) A quenching heat treatment method and device for a die-casting machine punch. When working, the heat in the oil in the oil tank used to cool the die-casting machine punch is discharged through a heat-conducting rod to complete the cooling of the oil. However, during the quenching process, the workpiece needs to be clamped to maintain the stability of the workpiece during processing. The device in the above application does not have an auxiliary clamping function during use, and the workpiece may fall during the quenching process, which brings unnecessary trouble to the quenching of the die-casting machine punch. Therefore, we propose a quenching heat treatment device for the die-casting machine punch to solve the above-mentioned problems. Utility Model Content
[0003] The purpose of the utility model is to provide a quenching heat treatment device for the die-casting machine shot head, so as to solve the problem proposed in the above background technology that during use, it has no auxiliary clamping function, and further during the quenching process, the workpiece may fall, which brings unnecessary trouble to the quenching of the die-casting machine shot head.
[0004] To achieve the above object, the utility model provides the following technical solution: a die-casting machine shot head quenching heat treatment device, comprising a shell, the front and rear side surfaces of the shell are convex, and the upper surface of the convex position of the shell is fixedly connected to a connecting plate, and the lower surface of the connecting plate is bolted to an electric telescopic rod;
[0005] The output end of the electric telescopic rod is fixedly connected to a placement plate, and a locking assembly is provided on the upper surface of the placement plate. The locking assembly includes a clamping plate slidably arranged on the upper surface of the placement plate. When the locking assembly is working, the workpiece to be quenched is clamped and fixed by the clamping plate;
[0006] A connecting shaft is rotatably arranged inside the shell, and a mixing blade is fixedly connected to the surface of the connecting shaft. An inner rod is rotatably arranged inside the shell, and an auxiliary sheet is fixedly connected to the surface of the inner rod.
[0007] Preferably, the locking assembly further comprises a vertical plate fixedly connected to the upper surface of the placement plate, and the vertical plates are symmetrically distributed on both sides of the upper surface of the placement plate, and a long pin is fixedly connected to the surface of the vertical plate.
[0008] Preferably, the long pin passes through the interior of the clamping plate, and the long pin is slidably connected to the clamping plate, and the end of the long pin is fixedly connected to a baffle.
[0009] Preferably, a connecting spring having an elastic reset function is fixedly connected to the surface of the clamping plate, and the other side of the connecting spring is fixedly connected to the surface of the vertical plate, and a transition plate is fixedly connected to the surface of the clamping plate, and the surface of the transition plate is inclined.
[0010] Preferably, a traction rope is fixedly connected to the lower surface of the placement plate, and the other side of the traction rope is wound around and fixedly connected to the surface of the connecting shaft, and a partition is fixedly connected to the surface of the connecting shaft.
[0011] Preferably, the connecting shaft and the inner rod both pass through the interior of the outer shell, and a torsion spring that plays an elastic reset role is fixedly connected to the surface of the connecting shaft, and the other side of the torsion spring is fixedly connected to the inner wall of the outer shell, and the torsion spring is initially in a stretched state.
[0012] Preferably, the left end of the connecting shaft is fixedly connected to a main gear, the surface of the inner rod is fixedly connected to a sub-gear, and the sub-gear and the main gear are meshingly connected, and the surface of the connecting shaft and the surface of the inner rod are both fixedly connected to a gasket, and the surface of the gasket is in contact with the outer wall of the outer shell.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the die-casting machine shot head quenching heat treatment device adopts a new structural design, and its specific contents are as follows:
[0014] (1) During the use of the die-casting machine shot head quenching heat treatment device, the workpiece is first placed on the placement plate. At this time, the workpiece will push the clamping plate through the transition plate, causing the clamping plate to move in the direction of squeezing the connecting spring. Then, under the action of the connecting spring and the long pin, the clamping plate has a tendency to always move to the middle position of the placement plate. Then, the clamping plate can support the workpiece, so that the workpiece will not fall during the processing, thereby ensuring stability.
[0015] Furthermore, during the movement of the clamping plate, the long pin causes the clamping plate to move only in the horizontal direction, thereby ensuring stability. At the same time, the baffle at the end of the long pin limits the movement distance of the clamping plate, and the clamping plate will not fall.
[0016] (2) In the quenching heat treatment device for the die-casting machine shot head, after the workpiece is fixed, the electric telescopic rod drives the placement plate to descend so that the quenching liquid submerges the workpiece. During the descending process of the placement plate, the torsion spring loses the tension of the traction rope. At this time, the connecting shaft rotates under the action of the torsion spring, and then the connecting shaft and the mixing blade can shake the quenching liquid, so that the heat inside the quenching liquid can be quickly dissipated, which is convenient for the long-term use of the quenching liquid.
[0017] Furthermore, during the shaking of the quenching liquid, impurities will not settle, and scale crystallization will not occur, which will prevent the shell from being corroded, thereby extending the service life of the shell.
[0018] (3) In the die-casting machine shot head quenching heat treatment device, when the connecting shaft rotates, the connecting shaft drives the inner rod to rotate inside the outer shell through the main gear and the auxiliary gear. At this time, the inner rod and the auxiliary plate also play a role in assisting shaking and heat dissipation, optimizing the cooling effect of the quenching liquid, and the gasket prevents the outer shell from leaking. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the connection structure between the housing and the connection plate of the utility model;
[0020] Figure 2 This is a schematic diagram of the working state structure of the electric telescopic rod of the utility model;
[0021] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0022] Figure 4 This is a schematic diagram of the connection structure between the connecting shaft and the main gear of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the cutaway state of the shell of the utility model;
[0024] Figure 6 For this utility model Figure 5 Enlarged structural diagram at B in the middle.
[0025] In the figure: 1. outer shell; 2. connecting plate; 3. placement plate; 4. electric telescopic rod; 5. vertical plate; 6. long pin; 7. clamping plate; 8. transition plate; 9. connecting spring; 10. baffle; 11. connecting shaft; 12. main gear; 13. inner rod; 14. sub-gear; 15. mixing blade; 16. traction rope; 17. partition; 18. torsion spring; 19. auxiliary plate; 20. gasket. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] The present invention provides the following technical solution: a die-casting machine die-casting head quenching heat treatment device:
[0028] Embodiment 1: By setting the clamping plate 7, the workpiece can be clamped quickly, such as Figure 1-Figure 3 As shown, it includes a shell 1, the front and rear side surfaces of the shell 1 are convex, and the upper surface of the convex position of the shell 1 is fixedly connected to a connecting plate 2, and the lower surface of the connecting plate 2 is bolted to an electric telescopic rod 4; the output end of the electric telescopic rod 4 is fixedly connected to a placement plate 3, and the upper surface of the placement plate 3 is provided with a locking assembly, and the locking assembly includes a clamping plate 7 slidably arranged on the upper surface of the placement plate 3. When the locking assembly is working, the workpiece to be quenched is clamped and fixed by the clamping plate 7;
[0029] The locking assembly also includes a vertical plate 5 fixedly connected to the upper surface of the placement plate 3, and the vertical plates 5 are symmetrically distributed on both sides of the upper surface of the placement plate 3, and a long pin 6 is fixedly connected to the surface of the vertical plate 5, the long pin 6 passes through the interior of the clamping plate 7, and the long pin 6 and the clamping plate 7 are slidably connected, and a baffle 10 is fixedly connected to the end of the long pin 6, and a connecting spring 9 that plays an elastic reset role is fixedly connected to the surface of the clamping plate 7, and the other side of the connecting spring 9 is fixedly connected to the surface of the vertical plate 5, and a transition plate 8 is fixedly connected to the surface of the clamping plate 7, and the surface of the transition plate 8 is inclined.
[0030] During use, the workpiece is first placed on the placement plate 3. At this time, the workpiece will push the clamping plate 7 through the transition plate 8, causing the clamping plate 7 to move in the direction of squeezing the connecting spring 9. Then, under the action of the connecting spring 9 and the long pin 6, the clamping plate 7 always tends to move toward the middle position of the placement plate 3. Then, the clamping plate 7 can support the workpiece, so that the workpiece will not fall during the processing, thereby ensuring stability. During the movement of the clamping plate 7, the long pin 6 makes the clamping plate 7 move only in the horizontal direction, thereby ensuring stability. At the same time, the baffle 10 at the end of the long pin 6 limits the movement distance of the clamping plate 7, and the clamping plate 7 will not fall.
[0031] Embodiment 2: Different from Embodiment 1, the quenching liquid can be shaken by the connecting shaft 11 and the mixing blade 15, so that the heat of the quenching liquid can be quickly discharged. Figure 4-Figure 6As shown, a connecting shaft 11 is rotatably provided inside the outer shell 1, and a mixing blade 15 is fixedly connected to the surface of the connecting shaft 11, and an inner rod 13 is rotatably provided inside the outer shell 1, and an auxiliary plate 19 is fixedly connected to the surface of the inner rod 13, a traction rope 16 is fixedly connected to the lower surface of the placement plate 3, and the other side of the traction rope 16 is wound and fixedly connected to the surface of the connecting shaft 11, and a partition 17 is fixedly connected to the surface of the connecting shaft 11.
[0032] The connecting shaft 11 and the inner rod 13 both pass through the interior of the outer shell 1, and a torsion spring 18 that plays an elastic reset role is fixedly connected to the surface of the connecting shaft 11, and the other side of the torsion spring 18 is fixedly connected to the inner wall of the outer shell 1, and the torsion spring 18 is initially in a stretched state.
[0033] After the workpiece is clamped, the electric telescopic rod 4 on the lower surface of the connecting plate 2 drives the placement plate 3 to descend, and finally the workpiece is submerged in the quenching liquid. When the placement plate 3 descends, the connecting shaft 11 loses the pulling force of the traction rope 16. At this time, the connecting shaft 11 rotates under the action of the torsion spring 18, and then the connecting shaft 11 drives the mixing blades 15 to shake the quenching liquid, so that the heat of the quenching liquid is quickly dissipated, and the quenching liquid and the shell 1 are quickly cooled down, which is convenient for the long-term use of the quenching liquid.
[0034] Embodiment 3: Different from Embodiment 2, the inner rod 13 and the auxiliary sheet 19 are provided to assist heat dissipation. Figure 4 and Figure 5 As shown, the left end of the connecting shaft 11 is fixedly connected to the main gear 12, the surface of the inner rod 13 is fixedly connected to the sub-gear 14, and the sub-gear 14 and the main gear 12 are meshingly connected, and the surface of the connecting shaft 11 and the surface of the inner rod 13 are fixedly connected to the gasket 20, and the surface of the gasket 20 is in contact with the outer wall of the outer shell 1.
[0035] When the connecting shaft 11 rotates, the connecting shaft 11 drives the inner rod 13 to rotate inside the outer shell 1 through the main gear 12 and the sub-gear 14. When the inner rod 13 rotates, the auxiliary plate 19 rotates, so that the quenching liquid can be cooled more quickly. In addition, during the shaking process of the quenching liquid, impurities will not be precipitated, and scale nodules will not be formed, and the outer shell 1 will not be corroded, thereby extending the service life of the outer shell 1.
[0036] The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A die-casting machine shot head quenching heat treatment device, comprising a housing (1), the front and rear surfaces of the housing (1) being convex, the upper surface of the convex position of the housing (1) being fixedly connected to a connecting plate (2), and the lower surface of the connecting plate (2) being bolted to an electric telescopic rod (4); Features: The output end of the electric telescopic rod (4) is fixedly connected to a placement plate (3), and a locking assembly is provided on the upper surface of the placement plate (3), the locking assembly comprising a clamping plate (7) slidably arranged on the upper surface of the placement plate (3), and when the locking assembly is in operation, the workpiece to be quenched is clamped and fixed by the clamping plate (7); A connecting shaft (11) is rotatably disposed inside the outer shell (1), and a mixing blade (15) is fixedly connected to the surface of the connecting shaft (11); an inner rod (13) is rotatably disposed inside the outer shell (1), and an auxiliary plate (19) is fixedly connected to the surface of the inner rod (13).
2. A die-casting machine die-casting head quenching heat treatment device according to claim 1, characterized in that: The locking assembly further comprises a vertical plate (5) fixedly connected to the upper surface of the placement plate (3), wherein the vertical plates (5) are symmetrically distributed on both sides of the upper surface of the placement plate (3), and a long pin (6) is fixedly connected to the surface of the vertical plate (5).
3. A die-casting machine die-casting head quenching heat treatment device according to claim 2, characterized in that: The long pin (6) passes through the interior of the clamping plate (7), and the long pin (6) is slidably connected to the clamping plate (7), and the end of the long pin (6) is fixedly connected to a baffle (10).
4. A die-casting machine die-casting head quenching heat treatment device according to claim 2, characterized in that: A connection spring (9) having an elastic reset function is fixedly connected to the surface of the clamping plate (7), and the other side of the connection spring (9) is fixedly connected to the surface of the vertical plate (5). A transition plate (8) is fixedly connected to the surface of the clamping plate (7), and the surface of the transition plate (8) is inclined.
5. The die-casting machine die-casting head quenching heat treatment device according to claim 1, characterized in that: A traction rope (16) is fixedly connected to the lower surface of the placement plate (3), and the other side of the traction rope (16) is wound around and fixedly connected to the surface of the connecting shaft (11), and a partition plate (17) is fixedly connected to the surface of the connecting shaft (11).
6. The die-casting machine die-casting head quenching heat treatment device according to claim 1, characterized in that: The connecting shaft (11) and the inner rod (13) both pass through the interior of the outer shell (1), and a torsion spring (18) having an elastic reset function is fixedly connected to the surface of the connecting shaft (11), and the other side of the torsion spring (18) is fixedly connected to the inner wall of the outer shell (1), and the torsion spring (18) is initially in a stretched state.
7. The die-casting machine die-casting head quenching heat treatment device according to claim 1, characterized in that: The left end of the connecting shaft (11) is fixedly connected to a main gear (12), the surface of the inner rod (13) is fixedly connected to a sub-gear (14), and the sub-gear (14) and the main gear (12) are meshingly connected, and the surface of the connecting shaft (11) and the surface of the inner rod (13) are both fixedly connected to a gasket (20), and the surface of the gasket (20) is in contact with the outer wall of the outer shell (1).
Citation Information
Patent Citations
Quenching heat treatment method and device for injection punch of die casting machine
CN116694876A