Pulping device
By designing a cleaning mechanism and a filter mechanism in the pulping device, the problem of thread corrosion and inconvenient discharge of fine filter mesh when the annular scraper is moved is solved, the effect of efficient stirring and uniform pulp is achieved, and the practicality of the device is improved.
Patent Information
- Application Number
- CN202421273447.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-05
AI Technical Summary
When the existing pulping device moves up and down the annular scraper, the solution inside the agitating tank enters the threads on the outer surface of the second rotary rod through the groove of the sleeve, causing the thread to corrode, affecting the movement of the annular scraper, and the fine filter screen is installed inside the agitating tank, resulting in inconvenient discharge of filter impurities.
A pulping device is designed, including a cleaning mechanism and a filtration mechanism. The cleaning mechanism drives the stirring bracket to rotate in the opposite direction through two vertical rods to improve the stirring efficiency, and uses the progressive motor to drive the ring to rotate, driving the cleaning scraper to rotate simultaneously, and clean the remaining residues in the inner wall of the stirring tank. The filter mechanism is located at the bottom of the mixing tank to facilitate disassembly and clean up impurities on the fine filter.
It realizes efficient stirring and uniform pulp, simplifies the cleaning process, avoids thread corrosion, and facilitates the discharge of filtered impurities, improving the practicality of the pulping device.
Smart Images

Figure CN222861948U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paper pulp production, in particular to a pulping device. Background Art
[0002] Pulp is a necessary raw material for paper production. Usually, pulp production mainly includes two steps: pulping and papermaking. During the pulping process, according to the required paper type and quality requirements, suitable raw materials such as wood, waste paper and crop straw are selected, and the raw materials are pretreated, such as cutting, peeling, crushing, etc., to make them into a form suitable for pulping. The raw materials are heated to a certain temperature to decompose the wood cellulose into fibers and separate the fibers from impurities. This process is divided into two methods: chemical pulping and mechanical pulping. Mechanical pulping is suitable for raw materials with high cellulose content such as waste paper. After pulping, a paste of mixed fibers and impurities is obtained. The fibers and larger impurities need to be separated by screening, and the impurities and the unevenness of the fiber bundles need to be removed by washing. Finally, pure, white pulp is obtained by bleaching.
[0003] The Chinese utility model announcement number is CN220450569U, which discloses a pulping device for pulp production, which realizes the use of an annular scraper to move up and down to clean the pulp residue attached to the inner wall of the stirring tank. However, the annular scraper moves up and down by rotating the second rotating rod, and the solution inside the stirring tank can enter the interior through the groove on one side of the sleeve and adhere to the threads on the outer surface of the second rotating rod, thereby corroding the threads, thereby affecting the up and down movement of the annular scraper. Moreover, since the fine filter is installed inside the stirring tank, it is difficult to discharge the filtered impurities, so a pulping device is proposed to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a beating device, which has the advantage of being easy to clean the pulp residues attached to the inner wall of the stirring tank, and solves the problem that the up and down movement of the annular scraper is achieved by rotating the second rotating rod, and the solution inside the stirring tank can enter the interior through the groove on one side of the sleeve and adhere to the threads on the outer surface of the second rotating rod, thereby causing corrosion to the threads, thereby affecting the up and down movement of the annular scraper, and because the fine filter is installed inside the stirring tank, the filtered impurities are not easy to discharge.
[0005] In summary, the utility model provides the following technical solutions: a beating device, comprising a stirring tank, a discharge pipe arranged at the bottom of the stirring tank, a feed hopper arranged at the top of the stirring tank, a cleaning mechanism and a filtering mechanism arranged on the stirring tank;
[0006] The cleaning mechanism includes a beating structure arranged inside the stirring tank and used for stirring the pulp, an annular member rotatably mounted on the inner peripheral wall of the stirring tank, a supporting assembly arranged on the inner peripheral wall of the stirring tank and used for supporting the annular member to rotate, a cleaning scraper fixedly mounted on the bottom of the annular member and used for cleaning the residual pulp on the inner wall of the stirring tank, a mounting frame fixedly mounted on one side of the stirring tank, a progressive motor fixedly mounted on the mounting frame, and a transmission assembly arranged on one side of the progressive motor and used for driving the annular member to rotate;
[0007] The filtering mechanism comprises a filter cartridge fixedly mounted on the bottom of the stirring tank, a fine filter screen arranged inside the filter cartridge and used for filtering impurities in the pulp, and an abutment assembly arranged on the left and right side walls of the inner cavity of the filter cartridge and used for supporting the fine filter screen.
[0008] The utility model adopts the above technical scheme, realizes that the two vertical rods in the beating structure are used to drive the stirring bracket to rotate in opposite directions respectively, thereby improving the efficiency of stirring the pulp and making the pulp more uniform, and it is convenient to use the progressive motor as the driving source and control the rotation of the annular part through mechanical transmission, and use the annular part to drive the cleaning scraper to rotate synchronously, so as to use the rotating cleaning scraper to clean the pulp residue inside the stirring tank, and the filtering mechanism is arranged at the bottom of the stirring tank, so as to facilitate the disassembly of the fine filter in the filtering mechanism and clean the impurities filtered out by the fine filter.
[0009] Furthermore, the beating structure includes two main rods rotatably mounted on the bottom wall of the stirring tank and extending to the outside of the stirring tank, a stirring bracket fixedly mounted on the outer surfaces of the two main rods, and two asynchronous motors fixedly mounted on the top of the stirring tank and respectively fixedly connected to one end of the two main rods.
[0010] The beneficial effect of adopting the above further solution is that it facilitates efficient stirring of the pulp inside the stirring tank.
[0011] Furthermore, the discharge pipe is fixedly installed at the bottom of the mixing tank and one end thereof passes through and extends into the interior of the mixing tank, and the feed hopper is fixedly installed at the top of the mixing tank and one end thereof passes through and extends into the interior of the mixing tank.
[0012] The beneficial effect of adopting the above further solution is that it facilitates the loading and unloading of materials into the mixing tank.
[0013] Furthermore, the annular member includes a connecting ring and an annular plate, the annular plate is fixedly mounted on the top of the connecting ring, and an annular groove is formed on the outer peripheral wall of the connecting ring.
[0014] The beneficial effect of adopting the above further solution is that it is convenient to use the annular plate to isolate the transmission component.
[0015] Furthermore, the support assembly includes an annular bar, the outer peripheral wall of the annular bar is fixedly connected to the inner peripheral wall of the stirring tank, and the inner wall of the annular groove is rotatably connected to the outer surface of the annular bar.
[0016] The beneficial effect of adopting the above further solution is that it is convenient to use the annular bar to support the rotation of the annular member.
[0017] Furthermore, the transmission assembly includes a bevel gear and a bevel gear ring, the output shaft of the progressive motor passes through the interior of the stirring tank and is rotatably connected to the stirring tank, the bevel gear is fixedly mounted on the outer surface of the output shaft of the progressive motor, the bevel gear ring is fixedly mounted on the top of the connecting ring and is located between the outer circumferential wall of the annular plate and the inner circumferential wall of the stirring tank, and the outer surfaces of the bevel gear and the bevel gear ring are meshed.
[0018] The beneficial effect of adopting the above further solution is that it is convenient for the motor to drive the output shaft to rotate and utilize the meshing of the bevel gear and the bevel gear ring to drive the annular member to rotate.
[0019] Furthermore, the fine filter includes an annular frame and an annular filter, the annular filter is fixedly installed inside the annular frame, and two handles are fixedly installed on the top of the annular frame.
[0020] The beneficial effect of adopting the above further solution is that it is easy to remove the fine filter screen inside the filter cartridge and clean it.
[0021] Furthermore, the abutment assembly includes two arc-shaped plates, which are respectively fixedly mounted on the left and right side walls of the inner cavity of the filter cartridge, and the tops of the two arc-shaped plates are respectively in contact with the bottom of the fine filter screen.
[0022] The beneficial effect of adopting the above further solution is that it is easy to support the position of the fine filter.
[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0024] The beating device, by providing a cleaning mechanism and a filtering mechanism, realizes that the two vertical rods in the beating structure respectively drive the stirring bracket to rotate in opposite directions, thereby improving the efficiency of stirring the pulp and making the pulp more uniform. It is also convenient to use a progressive motor as a driving source and control the rotation of the annular part through mechanical transmission, and use the annular part to drive the cleaning scraper to rotate synchronously, so as to use the rotating cleaning scraper to clean the pulp residue inside the stirring tank. The filtering mechanism is arranged at the bottom of the stirring tank, so as to facilitate the disassembly of the fine filter in the filtering mechanism and clean the impurities filtered out by the fine filter, thereby enhancing the practicality of the beating device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure of the middle part A;
[0027] Figure 3 It is a three-dimensional schematic diagram of the filter cartridge and fine filter screen of the utility model structure.
[0028] Description of reference numerals:
[0029] 1. Mixing tank; 2. Discharge pipe; 3. Feed hopper; 41. Pulping structure; 42. Ring member; 43. Support assembly; 44. Cleaning scraper; 45. Mounting frame; 46. Progress motor; 47. Transmission assembly; 48. Filter cartridge; 49. Fine filter; 50. Abutment assembly. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figure 1-3 A beating device in this embodiment includes a stirring tank 1, a discharge pipe 2 arranged at the bottom of the stirring tank 1, a feeding hopper 3 arranged at the top of the stirring tank 1, and a cleaning mechanism and a filtering mechanism arranged on the stirring tank 1. The discharge pipe 2 is fixedly installed at the bottom of the stirring tank 1 and one end thereof passes through and extends to the interior of the stirring tank 1. The feeding hopper 3 is fixedly installed at the top of the stirring tank 1 and one end thereof passes through and extends to the interior of the stirring tank 1.
[0032] See also Figure 1-3 In the present embodiment, the cleaning mechanism includes a beating structure 41 disposed inside the stirring tank 1 and used for stirring the pulp, an annular member 42 rotatably mounted on the inner circumferential wall of the stirring tank 1, a supporting assembly 43 disposed on the inner circumferential wall of the stirring tank 1 and used for supporting the rotation of the annular member 42, a cleaning scraper 44 fixedly mounted on the bottom of the annular member 42 and used for cleaning the residual pulp on the inner wall of the stirring tank 1, a mounting frame 45 fixedly mounted on one side of the stirring tank 1, a progressive motor 46 fixedly mounted on the mounting frame 45, and a transmission assembly 47 disposed on one side of the progressive motor 46 and used for driving the annular member 42 to rotate.
[0033] Among them, the beating structure 41 includes two main rods rotatably installed on the inner bottom wall of the stirring tank 1 and extending to the outside of the stirring tank 1, a stirring bracket fixedly installed on the outer surfaces of the two main rods, and two asynchronous motors fixedly installed on the top of the stirring tank 1 and respectively fixedly connected to one end of the two main rods. It is convenient to use the two main rods to drive the stirring brackets to rotate in opposite directions, thereby efficiently stirring and mixing the pulp.
[0034] In addition, the annular member 42 includes a connecting ring and an annular plate. The annular plate is fixedly mounted on the top of the connecting ring. An annular groove is provided on the outer peripheral wall of the connecting ring to facilitate the use of the annular plate to isolate and protect the transmission assembly 47.
[0035] It should be noted that the support assembly 43 includes an annular bar, the outer peripheral wall of the annular bar is fixedly connected to the inner peripheral wall of the mixing tank 1, and the inner wall of the annular groove is rotatably connected to the outer surface of the annular bar, so as to facilitate the use of the annular bar to support the rotation of the annular member 42.
[0036] In addition, the transmission assembly 47 includes a bevel gear and a bevel gear ring. The output shaft of the progressive motor 46 passes through the interior of the stirring tank 1 and is rotatably connected to the stirring tank 1. The bevel gear is fixedly installed on the outer surface of the output shaft of the progressive motor 46. The bevel gear ring is fixedly installed on the top of the connecting ring and is located between the outer peripheral wall of the annular plate and the inner peripheral wall of the stirring tank 1. The outer surfaces of the bevel gear and the bevel gear ring are meshed with each other, so that the progressive motor 46 drives the output shaft to rotate and utilizes the meshing of the bevel gear and the bevel gear ring to drive the annular member 42 to rotate.
[0037] By adopting the above technical scheme, it is achieved that the two asynchronous motors in the beating structure 41 are used to drive the two main rods to rotate respectively, and the rotating main rods are used to drive the stirring brackets to rotate in opposite directions, so as to efficiently stir and mix the pulp. The progressive motor 46 is used to drive the output shaft to rotate and the bevel gear and the bevel gear ring in the transmission assembly 47 are engaged to drive the annular member 42 to rotate on the annular bar, so that the rotating annular member 42 drives the cleaning scraper 44 to rotate, and then the rotating cleaning scraper 44 is controlled to clean the pulp remaining on the inner wall of the stirring tank 1.
[0038] See also Figure 1-3 In this embodiment, the filtering mechanism includes a filter cartridge 48 fixedly mounted on the bottom of the stirring tank 1, a fine filter screen 49 disposed inside the filter cartridge 48 and used to filter impurities in the pulp, and an abutment assembly 50 disposed on the left and right side walls of the inner cavity of the filter cartridge 48 and used to support the fine filter screen 49.
[0039] Among them, the fine filter 49 includes an annular frame and an annular filter. The annular filter is fixedly installed inside the annular frame. Two handles are fixedly installed on the top of the annular frame to facilitate taking out the fine filter 49 inside the filter cartridge 48 and cleaning the impurities filtered out by the fine filter 49.
[0040] In addition, the abutment assembly 50 includes two arc-shaped plates, which are respectively fixedly mounted on the left and right side walls of the inner cavity of the filter cartridge 48 , and the tops of the two arc-shaped plates are respectively in contact with the bottom of the fine filter 49 to facilitate supporting the position of the fine filter 49 .
[0041] By adopting the above technical solution, it is possible to filter impurities in the paper pulp using the fine filter 49 , and it is also convenient for the staff to take out the fine filter 49 inside the filter cylinder 48 and clean the impurities on the fine filter 49 .
[0042] The working principle of the above embodiment is:
[0043] When the beating device is in use, the two asynchronous motors in the beating structure 41 are used to respectively drive the two main rods to rotate, and the rotating main rods are used to respectively drive the stirring brackets to rotate in opposite directions, so as to efficiently stir and mix the pulp until the pulp is mixed and discharged into the interior of the filter cylinder 48 through the discharge pipe 2, and the impurities in the pulp are filtered out by the fine filter screen 49, and then the progressive motor 46 on the mounting frame 45 can be started, and the bevel gear and the bevel gear ring in the transmission assembly 47 are engaged to drive the annular member 42 to rotate on the annular bar, so that the rotating annular member 42 drives the cleaning scraper 44 to rotate, and then the rotating cleaning scraper 44 is controlled to clean the pulp remaining on the inner wall of the stirring tank 1.
Claims
1. A beating device, characterized in that: It comprises a stirring tank (1), a discharge pipe (2) arranged at the bottom of the stirring tank (1), a feed hopper (3) arranged at the top of the stirring tank (1), and a cleaning mechanism and a filtering mechanism arranged on the stirring tank (1); The cleaning mechanism comprises a beating structure (41) arranged inside the stirring tank (1) and used for stirring the pulp, an annular member (42) rotatably mounted on the inner peripheral wall of the stirring tank (1), a supporting assembly (43) arranged on the inner peripheral wall of the stirring tank (1) and used for supporting the annular member (42) to rotate, a cleaning scraper (44) fixedly mounted on the bottom of the annular member (42) and used for cleaning the residual pulp on the inner wall of the stirring tank (1), a mounting frame (45) fixedly mounted on one side of the stirring tank (1), a progressive motor (46) fixedly mounted on the mounting frame (45), and a transmission assembly (47) arranged on one side of the progressive motor (46) and used for driving the annular member (42) to rotate; The filtering mechanism comprises a filter cartridge (48) fixedly mounted on the bottom of the stirring tank (1), a fine filter screen (49) disposed inside the filter cartridge (48) and used for filtering impurities in paper pulp, and an abutment assembly (50) disposed on the left and right side walls of the inner cavity of the filter cartridge (48) and used for supporting the fine filter screen (49).
2. A beating device according to claim 1, characterized in that: The beating structure (41) comprises two main rods rotatably mounted on the inner bottom wall of the stirring tank (1) and extending through the outside of the stirring tank (1), a stirring bracket fixedly mounted on the outer surfaces of the two main rods, and two asynchronous motors fixedly mounted on the top of the stirring tank (1) and respectively fixedly connected to one end of the two main rods.
3. A beating device according to claim 1, characterized in that: The discharge pipe (2) is fixedly mounted on the bottom of the stirring tank (1) and one end thereof penetrates through and extends into the interior of the stirring tank (1); the feed hopper (3) is fixedly mounted on the top of the stirring tank (1) and one end thereof penetrates through and extends into the interior of the stirring tank (1).
4. A beating device according to claim 1, characterized in that: The annular member (42) comprises a connecting ring and an annular plate, the annular plate is fixedly mounted on the top of the connecting ring, and an annular groove is provided on the outer peripheral wall of the connecting ring.
5. A beating device according to claim 4, characterized in that: The support assembly (43) comprises an annular strip, the outer peripheral wall of the annular strip is fixedly connected to the inner peripheral wall of the stirring tank (1), and the inner wall of the annular groove is rotatably connected to the outer surface of the annular strip.
6. A beating device according to claim 4, characterized in that: The transmission assembly (47) comprises a bevel gear and a bevel gear ring. The output shaft of the progressive motor (46) passes through the interior of the stirring tank (1) and is rotationally connected to the stirring tank (1). The bevel gear is fixedly mounted on the outer surface of the output shaft of the progressive motor (46). The bevel gear ring is fixedly mounted on the top of the connecting ring and is located between the outer peripheral wall of the annular plate and the inner peripheral wall of the stirring tank (1). The outer surfaces of the bevel gear and the bevel gear ring are meshed.
7. A beating device according to claim 1, characterized in that: The fine filter (49) comprises an annular frame and an annular filter, the annular filter is fixedly mounted inside the annular frame, and two handles are fixedly mounted on the top of the annular frame.
8. A beating device according to claim 1, characterized in that: The abutment assembly (50) comprises two arc-shaped plates, the two arc-shaped plates being fixedly mounted on the left and right side walls of the inner cavity of the filter cartridge (48) respectively, and the tops of the two arc-shaped plates being in contact with the bottom of the fine filter screen (49) respectively.
Citation Information
Patent Citations
Pulping device for paper pulp production
CN220450569U