Grouting-free prefabricated column with fixing device
By designing prefabricated columns with self-fixed fixtures without grouting, the embedded connectors, connecting plates and embedded connecting ribs are used to achieve fast and reliable connections of prefabricated columns, which solves the problems of high construction costs, high installation difficulties and long construction periods during assembly of prefabricated columns in the prior art, and improves construction efficiency and connection reliability.
Patent Information
- Application Number
- CN202421862205.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the prior art, the construction cost is high, the installation difficulty is high, and the construction period is long. Especially during the assembly of prefabricated columns, the prefabricated columns above need to be temporarily supported and reinforced to increase the lifting and hoisting time.
A prefabricated column with a grout-free fixing device is designed, including embedded connectors, connecting plates and embedded connecting ribs. The embedded connectors and connecting plates are aligned and bonded, and the connection is fixedly connected through high-strength connectors, and the edge strength of the connecting node is strengthened by the docking of the embedded connecting ribs.
Reliable and fast positioning and connection of two adjacent prefabricated columns is achieved, the construction process is simplified, the construction difficulty and cost are reduced, and the construction efficiency is improved. There is no need to wait for the slurry to solidify, and there is no need to temporarily reinforce the prefabricated columns, which reduces the time of the lifting equipment.
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Figure CN222862691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated components, in particular to a prefabricated column with a self-fixing device and free of grouting. Background Art
[0002] In the field of construction technology, the development of prefabricated buildings is getting faster and faster. At present, the development level of prefabricated buildings in my country is still relatively low, and the main problem is the poor connectivity of the nodes. When installing adjacent prefabricated components, most of them are connected by grouting, that is, a grouting hole is reserved at the top of the prefabricated component, and a dowel bar is reserved at the bottom of the prefabricated component. After the dowel bar of the upper prefabricated component is inserted into the grouting hole of the lower prefabricated component, grouting is performed in the gap of the grouting hole. After the grout solidifies, the upper and lower prefabricated components are connected into a whole.
[0003] The connection nodes of the existing grouting-connected prefabricated components have the problems of high construction cost, great installation difficulty and long construction period; especially during the assembly of prefabricated columns, temporary support and reinforcement of the upper prefabricated columns are required, which increases the time for lifting and hoisting. Therefore, it is necessary to provide a prefabricated column with a self-fixing device without grouting, which can solve the problems of high construction cost, great installation difficulty and long construction period in the assembly of prefabricated columns in the existing technology. Summary of the invention
[0004] The utility model aims to provide a prefabricated column with a self-fixing device and free of grouting, which can solve the problems of high construction cost, great installation difficulty and long construction period when assembling prefabricated columns in the prior art.
[0005] The utility model is achieved in this way:
[0006] A prefabricated column with a self-fixing device that does not require grouting, comprising a pre-embedded connecting piece, a connecting plate and pre-embedded connecting ribs; one end of the pre-embedded connecting piece is pre-embedded in the end of the prefabricated column, and the other end of the pre-embedded connecting piece extends to the outside of the end of the prefabricated column and is fixedly connected with the connecting plate; one ends of a plurality of pre-embedded connecting ribs are pre-embedded in the end of the prefabricated column at intervals, and the other ends of a plurality of pre-embedded connecting ribs extend to the outside of the end of the prefabricated column; when two adjacent prefabricated columns are connected, the connecting plate at the bottom end of the upper prefabricated column is aligned and fitted with the connecting plate at the top end of the lower prefabricated column, and the two connecting plates are fixedly connected by a high-strength connecting piece, and the plurality of pre-embedded connecting ribs at the bottom end of the upper prefabricated column are butted with the plurality of pre-embedded connecting ribs at the top end of the lower prefabricated column.
[0007] The embedded connecting piece is coaxially arranged with the prefabricated column.
[0008] The plurality of pre-embedded connection ribs are circumferentially arranged on the outer sides of the pre-embedded connection piece and the connection plate.
[0009] The two pre-embedded connecting bars butted against each other are coaxially arranged, and every two aligned pre-embedded connecting bars are butted against each other through a split sleeve or electroslag pressure welding.
[0010] The embedded connecting piece is an I-beam, and a plurality of reinforcing ribs are arranged at intervals on the outer walls of the wing plates on both sides of the I-beam.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The utility model is provided with embedded connectors and connecting plates, one end of the embedded connector is embedded in the prefabricated column, and the other end of the embedded connector is fixedly connected to the connecting plate, so that when two adjacent prefabricated columns are connected, the alignment and abutment of the two connecting plates are utilized and the connection and fixation of the high-strength connector is performed, thereby ensuring reliable and rapid positioning and connection between the two prefabricated columns, simplifying the construction process while ensuring the reliability of the connection nodes, reducing the construction difficulty and construction cost, and improving the construction efficiency. There is no need to wait for the slurry to solidify, nor is there any need to temporarily reinforce the prefabricated column, and less time is occupied by the lifting equipment.
[0013] 2. The utility model is provided with embedded connecting bars, one end of which is embedded in the prefabricated column. When two adjacent prefabricated columns are connected, the other end of the embedded connecting bars is coaxially butted, thereby strengthening the edge strength of the prefabricated column connection node, ensuring the vertical force transmission and structural reliability of the prefabricated column connection node that does not require grouting, and further ensuring the connectivity and bearing capacity of the prefabricated column. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a construction elevation drawing of the prefabricated column with a self-fixing device without grouting of the utility model;
[0015] Figure 2 This is an enlarged view of the connection node of the prefabricated column with a self-fixing device without grouting of the utility model;
[0016] Figure 3 The utility model is a structural schematic diagram of the embedded connecting parts and connecting plates in the prefabricated column with a self-fixing device without grouting.
[0017] In the figure, 1 is a pre-embedded connecting part, 11 is a reinforcing rib, 2 is a connecting plate, 3 is a pre-embedded connecting rib, and 4 is a prefabricated column. DETAILED DESCRIPTION
[0018] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0019] Please see attached Figure 1 To Attachment Figure 3, a prefabricated column with a self-contained fixing device that does not require grouting, includes a pre-embedded connecting piece 1, a connecting plate 2 and a pre-embedded connecting rib 3; one end of the pre-embedded connecting piece 1 is pre-embedded in the end of the prefabricated column 4, and the other end of the pre-embedded connecting piece 1 extends to the outside of the end of the prefabricated column 4 and is fixedly connected with the connecting plate 2; one ends of a plurality of pre-embedded connecting ribs 3 are pre-embedded in the end of the prefabricated column 4 at intervals, and the other ends of a plurality of pre-embedded connecting ribs 3 extend to the outside of the end of the prefabricated column 4; when two adjacent prefabricated columns 4 are connected, the connecting plate 2 at the bottom end of the upper prefabricated column 4 is aligned and fitted with the connecting plate 2 at the top end of the lower prefabricated column 4, and the two connecting plates 2 are fixedly connected by a high-strength connecting piece, and the plurality of pre-embedded connecting ribs 3 at the bottom end of the upper prefabricated column 4 are butt-jointed with the plurality of pre-embedded connecting ribs 3 at the top end of the lower prefabricated column 4.
[0020] When the prefabricated column 4 is manufactured, one end of the embedded connector 1 is embedded in the prefabricated column 4. According to the installation position and assembly requirements of the prefabricated column 4, the embedded connector 1 can be embedded at one end or both ends of the prefabricated column 4. Preferably, the embedded connector 1 can be made of high-strength steel such as I-beams, and the connecting plate 2 can be made of thick steel plates. The specifications of the I-beams and the sizes of the thick steel plates can be adaptively selected according to the cross-sectional size of the prefabricated column 4. The connecting plate 2 is fixed to one end of the embedded connector 1 located outside the prefabricated column 4 by full welding, which can be mass-produced and convenient for assembly construction.
[0021] By aligning and fitting the two connecting plates 2 of the upper and lower prefabricated columns 4, the connection area is large, which facilitates accurate and reliable docking of the upper and lower prefabricated columns 4. Six screw holes can be reserved on the connecting plate 2, and high-strength connecting parts such as high-strength bolts and nuts are used to fix the two connecting plates 2 through the screw holes.
[0022] Preferably, the embedded connecting ribs 3 can be steel bars, and the number of the embedded connecting ribs 3 can be adaptively adjusted according to actual needs. The embedded connecting ribs 3 of the upper and lower prefabricated columns 4 are aligned and butt-jointed to strengthen the connection nodes of the upper and lower prefabricated columns 4. The adjacent prefabricated columns 4 are assembled by using the embedded connectors 1, the connecting plates 2, and a plurality of embedded connecting ribs 3 without grouting, which makes the construction process simpler and more convenient while ensuring the reliability of the connection nodes, and reduces the construction cost.
[0023] Please see attached Figure 1 and attached Figure 2 The embedded connecting piece 1 is coaxially arranged with the prefabricated column 4.
[0024] The coaxially arranged embedded connector 1 can ensure the stability of vertical force transmission between two adjacent prefabricated columns 4 after connection, thereby ensuring the reliability of the grouting-free connection node between the two adjacent prefabricated columns 4 .
[0025] Please see attached Figure 1 and attached Figure 2The plurality of embedded connecting ribs 3 are circumferentially arranged on the outside of the embedded connecting piece 1 and the connecting plate 2.
[0026] A plurality of embedded connecting bars 3 may be arranged at equal intervals and circumferentially along the inner side of the edge of the precast column 4 to improve the strength of the edge of the connection node between two adjacent precast columns 4 and to ensure uniform and stable force.
[0027] The two pre-embedded connecting bars 3 butted against each other are coaxially arranged, and every two aligned pre-embedded connecting bars 3 are butted against each other by means of a split sleeve or electroslag pressure welding.
[0028] The embedded connecting ribs 3 coaxially arranged up and down can ensure the reliability of vertical force transmission after connection, and can be butt-jointed with a split sleeve or electroslag pressure welding in the prior art to ensure the strength of the butt joint position.
[0029] Please see attached Figure 3 The embedded connecting member 1 is an I-beam, and a plurality of reinforcing ribs 11 are arranged at intervals on the outer walls of the wing plates on both sides of the I-beam.
[0030] If it is necessary to grout the connection node between two adjacent prefabricated columns 4 at a later stage, a plurality of reinforcing ribs 11 can be used to form a reliable tie in the grout, thereby strengthening the structural strength of the connection node. If it is necessary to connect a crossbeam at the connection node between two adjacent prefabricated columns 4, a plurality of reinforcing ribs 11 can be used to form a reinforced connection with the crossbeam, thereby improving the connection reliability between the crossbeam and the prefabricated column 4, having good scalability and assembly adaptability, and the reinforcing ribs 11 can be set according to actual needs.
[0031] Please see attached Figure 1 To Attachment Figure 3 , the construction method of the utility model is:
[0032] After the installation of the prefabricated column 4 at the bottom is completed, the prefabricated column 4 at the top is hoisted to the top of the prefabricated column 4 at the bottom, so that the connection plate 2 at the bottom of the prefabricated column 4 at the bottom is aligned with the connection plate 2 at the top of the prefabricated column 4 at the bottom, and the two connection plates 2 are fixedly connected by high-strength connecting parts such as high-strength bolts. At the same time, several embedded connection ribs 3 around the connection plate 2 are butt-jointed by split sleeves or electroslag pressure welding to connect the upper and lower prefabricated columns 4 coaxially.
[0033] By utilizing the vertical connection and force transmission of the embedded connecting bars 1 and the connecting plates 2, as well as the vertical docking and force transmission of a plurality of embedded connecting bars 3, a fixing device provided by the prefabricated column 4 is formed, thereby ensuring the connectivity and bearing capacity of the prefabricated column 4 while eliminating the need for grouting assembly.
[0034] The above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A prefabricated column without grouting and with a fixing device, characterized by: The invention comprises a pre-embedded connection piece (1), a connection plate (2) and a pre-embedded connection rib (3); one end of the pre-embedded connection piece (1) is pre-embedded in the end of a prefabricated column (4), and the other end of the pre-embedded connection piece (1) extends to the outside of the end of the prefabricated column (4) and is fixedly connected to the connection plate (2); one end of a plurality of pre-embedded connection ribs (3) are pre-embedded in the end of the prefabricated column (4) at intervals, and the other ends of the plurality of pre-embedded connection ribs (3) extend to the outside of the end of the prefabricated column (4); when two adjacent prefabricated columns (4) are connected, the connection plate (2) at the bottom end of the upper prefabricated column (4) is aligned and fitted with the connection plate (2) at the top end of the lower prefabricated column (4), and the two connection plates (2) are fixedly connected by a high-strength connection piece, and the plurality of pre-embedded connection ribs (3) at the bottom end of the upper prefabricated column (4) are butted with the plurality of pre-embedded connection ribs (3) at the top end of the lower prefabricated column (4).
2. The prefabricated column without grouting and with a self-fixing device according to claim 1 is characterized in that: The embedded connecting piece (1) is coaxially arranged with the prefabricated column (4).
3. The prefabricated column without grouting and with a fixing device according to claim 1 is characterized in that: The plurality of pre-embedded connecting ribs (3) are circumferentially arranged on the outside of the pre-embedded connecting piece (1) and the connecting plate (2).
4. The prefabricated column without grouting and with a self-fixing device according to claim 1 or 3 is characterized in that: The two pre-embedded connecting ribs (3) butted against each other are coaxially arranged, and every two aligned pre-embedded connecting ribs (3) are butt-jointed via split sleeves or electroslag pressure welding.
5. The prefabricated column without grouting and with a fixing device according to any one of claims 1 to 3 is characterized in that: The embedded connecting piece (1) is an I-beam, and a plurality of reinforcing ribs (11) are respectively arranged at intervals on the outer walls of the wing plates on both sides of the I-beam.