Transmission shaft surface smoothness detection device

By designing a smooth detection device for the transmission shaft surface including an electric telescopic rod, a motor, a detection head and a groove plate, the problem of manual operation in the prior art is solved, and the detection results are prone to errors, achieving comprehensive automatic detection of the transmission shaft surface, improving detection efficiency and accuracy.

CN222865903UActive Publication Date: 2025-05-13SUZHOU WEIJIA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421831930.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the prior art, when using a roughness detector to smoothly detect the surface of the transmission shaft, manual operation consumes manpower and cannot accurately control the rotation angle of the transmission shaft, resulting in errors in the detection results.

Method used

A transmission shaft surface smooth detection device is designed, including a base, an auxiliary device and a convenient device. By setting up an electric telescopic rod, motor, detection head, groove plate, clamp and disc, comprehensive inspection of the surface of the transmission shaft is achieved.

Benefits of technology

The device can automatically control the up and down movement of the detection head and the rotation of the groove plate, ensuring that the transmission shaft surface is fully inspected, reducing the error of manual operation, and improving detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a transmission shaft surface smoothness detection device, and relates to the technical field of detection devices, the transmission shaft surface smoothness detection device comprises a base, the top end of the base is fixedly connected with a machine rod, the outer surface of the base is provided with an auxiliary device, the auxiliary device comprises a groove plate, the outer surface of the groove plate is slidably connected with two clamping plates, according to the utility model, through the arrangement of the auxiliary device, when the surface smoothness of the transmission shaft is detected, the bottom end of the transmission shaft is placed between the two clamping plates on the outer surface of the groove plate; a second motor is operated to drive a first screw rod to rotate to adjust the position of a clamping plate so as to fix the position of a transmission shaft on the outer surface of a groove plate, and then a second electric telescopic rod is operated to extend to press a disc at the top end of the transmission shaft; and the transmission shaft and the disc rotate along with the groove plate so as to comprehensively detect the surface of the transmission shaft.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a transmission shaft surface smoothness detection device. Background Art

[0002] The drive shaft is a high-speed, less-supported rotating body, so its dynamic balance is crucial. The drive shaft needs to undergo multiple tests before leaving the factory. Among them, the surface smoothness test is to use a roughness tester to test the smoothness of the drive shaft's flat surface, inclined surface, curved surface, etc.

[0003] When using a roughness tester to test the smoothness of the surface of a drive shaft, the drive shaft is usually placed on a support rod, and then the tester is operated to face the drive shaft. The surface of the drive shaft is tested by manually rotating the drive shaft. This method is labor-intensive and the angle of rotation of the drive shaft cannot be accurately controlled manually, resulting in the inability to ensure a comprehensive test of the surface of the drive shaft, and the test results are prone to errors. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that when using a roughness tester to test the smoothness of the surface of a transmission shaft, the transmission shaft is usually placed on a support rod, and then the tester is operated to face the transmission shaft, and the surface of the transmission shaft is tested by manually rotating the transmission shaft. This method is relatively labor-intensive and the angle of rotation of the transmission shaft cannot be accurately controlled manually, resulting in the inability to ensure a comprehensive test of the surface of the transmission shaft, and the test results are prone to errors. Therefore, a transmission shaft surface smoothness test device is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a device for detecting the smoothness of a transmission shaft surface, comprising a base, a first electric telescopic rod and a first motor are arranged on the outer surface of the base, a machine rod is fixedly connected to the top end of the base, a detection head is slidably arranged on the outer surface of the machine rod, the output end of the first electric telescopic rod is fixedly connected to the bottom end of the detection head, an auxiliary device is arranged on the outer surface of the base, the auxiliary device comprises a slot plate, the output end of the first motor is fixedly connected to the bottom end of the slot plate, two clamping plates are slidably connected to the outer surface of the slot plate, a second electric telescopic rod is arranged on the top end of the machine rod, and a disc is rotatably arranged on the output end of the second electric telescopic rod.

[0006] The effect achieved by the above components is: by setting the disc, when the surface smoothness of the transmission shaft is tested, the bottom end of the transmission shaft is first placed between the two clamping plates on the outer surface of the slot plate, and then the second electric telescopic rod is operated to extend to press the disc on the top of the transmission shaft. During the test, the first electric telescopic rod is operated to control the up and down movement of the detection head, and the slot plate is driven to rotate by operating the first motor, so that the transmission shaft and the disc rotate with the slot plate to perform a comprehensive test on the surface of the transmission shaft.

[0007] Preferably, a second motor is provided at one end of the slot plate, and a first screw is provided at the output end of the second motor. The outer surface of the first screw rotates on the inner wall of the slot plate, and threads in opposite directions are provided at both ends of the outer surface of the first screw. The two ends of the outer surface of the first screw are respectively threadedly connected to the bottom ends of the inner walls of the two clamps.

[0008] The effect achieved by the above components is: when the transmission shaft is placed between the two clamping plates on the outer surface of the slot plate, the second motor can be operated to drive the first screw to rotate so that the two clamping plates move closer to or farther away from each other on the outer surface of the first screw to fix the position of the bottom end of the transmission shaft with different outer diameters on the outer surface of the slot plate.

[0009] Preferably, two positioning blocks are fixedly connected to both sides of the clamping plate, and one side of the two positioning blocks slides on both sides of the outer surface of the groove plate.

[0010] The effect achieved by the above components is that when the first screw rotates to drive the two clamps to move, one side of the positioning block will slide on the outer surface of the slot plate, and the angle between the clamp and the slot plate is limited by the positioning block to avoid the angle of the clamp to deflect as much as possible.

[0011] Preferably, a plurality of rectangular strips are fixedly connected to one side of the clamping plate, and the rectangular strips are rubber strips made of rubber material.

[0012] The effect achieved by the above components is: by setting the rectangular strips made of rubber material, the friction between the outer surface of the clamping plate and the outer surface of the transmission shaft can be increased, and the position fixation of the transmission shaft on the outer surface of the groove plate is more stable.

[0013] Preferably, a positioning ring is fixedly connected to the bottom end of the slot plate, a circular groove is formed on the outer surface of the base close to the first motor, and the outer surface of the positioning ring rotates on the inner wall of the circular groove.

[0014] The effect achieved by the above components is: when the slot plate is driven to rotate by operating the first motor, the positioning ring at the bottom of the slot plate will rotate on the inner wall of the circular groove, limiting the angle between the slot plate and the base and increasing the stability of the slot plate during rotation.

[0015] Preferably, a convenient device is provided on one side of the base, and the convenient device includes two slot rods, the inner walls of the two slot rods are slidably connected with sliding rods, the outer surfaces of the slot rods are provided with rectangular grooves, one side of the sliding rod is fixedly connected with a second screw rod, the outer surface of the second screw rod slides on the inner wall of the rectangular groove, the outer surface of the second screw rod is threadedly connected with a threaded ring, and the top end of the sliding rod is fixedly connected with a U-shaped plate.

[0016] The effects achieved by the above components are: pushing the U-shaped rod can control the sliding rod to move up and down on the inner wall of the slot rod to adjust the height position of the U-shaped plate; rotating the threaded ring to make the threaded ring move on the outer surface of the second screw rod and press it on one side of the slot rod can fix the relative position of the sliding rod and the slot rod and the height position of the U-shaped plate; when using the detection device, the transmission shaft that has been detected or to be detected can be placed on the outer surface of the U-shaped plate for easy picking.

[0017] Preferably, the outer surface of the threaded ring is provided with a plurality of protrusions, and the protrusions are distributed in a circular shape on the outer surface of the threaded ring.

[0018] The effect achieved by the above components is that the threaded ring can be rotated more conveniently without slipping by holding the protrusions on the outer surface of the threaded ring.

[0019] Preferably, a stopper is fixedly connected to one end of the second screw rod away from the sliding rod, and a radius of the stopper is larger than a radius of the second screw rod.

[0020] The effect achieved by the above components is: by setting the stopper, the movement range of the threaded ring on the outer surface of the second screw can be limited to prevent the threaded ring from falling off the surface of the second screw when moving away from the sliding rod.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are:

[0022] In the utility model, by setting an auxiliary device, when the surface smoothness of the transmission shaft is tested, the bottom end of the transmission shaft is placed between two clamping plates on the outer surface of the slot plate, the first screw is driven by the operation of the second motor to rotate to adjust the position of the clamping plate to fix the position of the transmission shaft on the outer surface of the slot plate, and then the second electric telescopic rod is operated to extend to press the disc on the top of the transmission shaft. During the test, the slot plate is driven to rotate by the operation of the first motor, so that the transmission shaft and the disc rotate with the slot plate to perform a comprehensive test on the surface of the transmission shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the base of the utility model;

[0025] Figure 3 It is a three-dimensional structural schematic diagram of the machine rod of the utility model;

[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the slot plate of the utility model;

[0027] Figure 5 For this utility model Figure 3 Schematic diagram of the partially enlarged three-dimensional structure at point A.

[0028] Legend: 1. Base; 2. Auxiliary device; 3. Convenient device; 4. Machine rod; 5. First electric telescopic rod; 6. Detection head; 7. First motor; 21. Slot plate; 22. Clamp plate; 23. Second electric telescopic rod; 24. Disc; 25. Second motor; 26. First screw rod; 27. Rectangular bar; 28. Positioning block; 29. ​​Positioning ring; 210. Circular groove; 31. Slot rod; 32. Sliding rod; 33. U-shaped plate; 34. Rectangular groove; 35. Second screw rod; 36. Threaded ring; 37. Protrusion; 38. Stop block. DETAILED DESCRIPTION

[0029] Embodiment 1, as Figure 1-4 As shown, a transmission shaft surface smoothness detection device comprises a base 1, the outer surface of the base 1 is provided with a first electric telescopic rod 5 and a first motor 7, the top of the base 1 is fixedly connected with a machine rod 4, the outer surface of the machine rod 4 is slidably provided with a detection head 6, the output end of the first electric telescopic rod 5 is fixedly connected to the bottom end of the detection head 6, the outer surface of the base 1 is provided with an auxiliary device 2, the auxiliary device 2 comprises a slot plate 21, the output end of the first motor 7 is fixedly connected to the bottom end of the slot plate 21, the outer surface of the slot plate 21 is slidably connected with two clamping plates 22, the top of the machine rod 4 is provided with a second electric The output end of the second electric telescopic rod 23 is rotatably provided with a disc 24. By providing the disc 24, when the surface smoothness of the transmission shaft is tested, the bottom end of the transmission shaft is first placed between the two clamping plates 22 on the outer surface of the slot plate 21, and then the second electric telescopic rod 23 is operated to extend to press the disc 24 on the top end of the transmission shaft. During the test, the first electric telescopic rod 5 is operated to control the detection head 6 to move up and down, and the slot plate 21 is driven to rotate by operating the first motor 7, so that the transmission shaft and the disc 24 rotate with the slot plate 21 to perform a comprehensive test on the surface of the transmission shaft.

[0030] Reference Figure 1-4 As shown, in this embodiment: a second motor 25 is provided at one end of the slot plate 21, and a first screw 26 is provided at the output end of the second motor 25. The outer surface of the first screw 26 rotates on the inner wall of the slot plate 21, and the two ends of the outer surface of the first screw 26 are provided with threads in opposite directions. The two ends of the outer surface of the first screw 26 are respectively threadedly connected with the bottom ends of the inner walls of the two clamps 22. When the transmission shaft is placed between the two clamps 22 on the outer surface of the slot plate 21, the second motor 25 can be operated to drive the first screw 26 to rotate so that the two clamps 22 move closer to or farther away from each other on the outer surface of the first screw 26, and the position of the bottom end of the transmission shaft with different outer diameters on the outer surface of the slot plate 21 is fixed.

[0031] Reference Figure 1-4As shown, in this embodiment: two positioning blocks 28 are fixedly connected to both sides of the clamping plate 22, and one side of the two positioning blocks 28 slides on both sides of the outer surface of the groove plate 21. When the first screw 26 rotates to drive the two clamping plates 22 to move, one side of the positioning block 28 will slide on the outer surface of the groove plate 21. The angle between the clamping plate 22 and the groove plate 21 is limited by the positioning block 28 to avoid the angle of the clamping plate 22 from being deflected as much as possible. A plurality of rectangular strips 27 are fixedly connected to one side of the clamping plate 22. The rectangular strips 27 are made of rubber. By setting the rectangular strips 27 of rubber material 7 can increase the friction force when the outer surface of the clamping plate 22 contacts the outer surface of the transmission shaft, and the position fixation of the transmission shaft on the outer surface of the slot plate 21 is more stable. The bottom end of the slot plate 21 is fixedly connected with a positioning ring 29, and a circular groove 210 is provided on the outer surface of the base 1 close to the first motor 7. The outer surface of the positioning ring 29 rotates on the inner wall of the circular groove 210. When the slot plate 21 is driven to rotate by the first motor 7, the positioning ring 29 at the bottom end of the slot plate 21 will rotate on the inner wall of the circular groove 210, thereby limiting the angle between the slot plate 21 and the base 1 and increasing the stability of the slot plate 21 when it rotates.

[0032] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, in this embodiment: a convenient device 3 is provided on one side of the base 1, and the convenient device 3 includes two slotted rods 31, the inner walls of the two slotted rods 31 are slidably connected with sliding rods 32, the outer surface of the slotted rods 31 is provided with a rectangular slot 34, one side of the sliding rod 32 is fixedly connected with a second screw rod 35, the outer surface of the second screw rod 35 slides on the inner wall of the rectangular slot 34, the outer surface of the second screw rod 35 is threadedly connected with a threaded ring 36, and the top of the sliding rod 32 is fixedly connected with a U-shaped plate 33. Pushing the U-shaped rod can control the sliding rod 32 to move up and down on the inner wall of the slotted rod 31 to adjust the height position of the U-shaped plate 33, rotating the threaded ring 36 to make the threaded ring 36 move on the outer surface of the second screw rod 35 and press on one side of the slotted rod 31, so as to fix the relative position of the sliding rod 32 and the slotted rod 31 and the height position of the U-shaped plate 33. When using the detection device, the transmission shaft that has been detected or to be detected can be placed on the outer surface of the U-shaped plate 33 for easy removal.

[0033] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, in the present embodiment: a plurality of protrusions 37 are provided on the outer surface of the threaded ring 36, and the protrusions 37 are distributed in a circular shape on the outer surface of the threaded ring 36. The threaded ring 36 can be rotated more conveniently and not easily slipped by hand by holding the protrusions 37 on the outer surface of the threaded ring 36. A stopper 38 is fixedly connected to the end of the second screw 35 away from the sliding rod 32, and the radius of the stopper 38 is larger than the radius of the second screw 35. By setting the stopper 38, the movement range of the threaded ring 36 on the outer surface of the second screw 35 can be limited to prevent the threaded ring 36 from falling off the surface of the second screw 35 when it moves in a direction away from the sliding rod 32 to be lost.

[0034] Working principle: When testing the smoothness of the surface of the transmission shaft, you can first push or pull the U-shaped plate 33 to control the sliding rod 32 to move up and down on the inner wall of the groove rod 31 to adjust the height position of the U-shaped plate 33. After the adjustment is completed, hold the protrusion 37 on the outer surface of the threaded ring 36 and rotate the threaded ring 36 to move the threaded ring 36 on the outer surface of the second screw rod 35 and press it on one side of the groove rod 31 to fix the relative position of the sliding rod 32 and the groove rod 31 and the height position of the U-shaped plate 33. Then, place the transmission shaft to be tested on the outer surface of the U-shaped plate 33, place the bottom end of the transmission shaft to be tested between the two clamping plates 22 on the outer surface of the groove plate 21, and operate the second motor 25 to drive The first screw rod 26 is driven to rotate so that the two clamping plates 22 move closer to each other on the outer surface of the first screw rod 26 to press the side provided with the rectangular bar 27 against the outer surface of the bottom end of the transmission shaft, and then the second electric telescopic rod 23 is operated to extend to press the disc 24 against the top end of the transmission shaft, and then the first electric telescopic rod 5 is operated to control the detection head 6 to move up and down, and the slot plate 21 is driven to rotate by operating the first motor 7, so that the transmission shaft and the disc 24 rotate with the slot plate 21 to perform a comprehensive inspection of the surface of the transmission shaft, and when the slot plate 21 rotates, the positioning ring 29 will rotate on the inner wall of the circular groove 210 to limit the angle between the slot plate 21 and the base 1 to increase the stability of the slot plate 21 when it rotates.

[0035] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.

Claims

1. A transmission shaft surface smoothness detection device, comprising a base (1), characterized in that: The outer surface of the base (1) is provided with a first electric telescopic rod (5) and a first motor (7); the top of the base (1) is fixedly connected to a machine rod (4); a detection head (6) is slidably provided on the outer surface of the machine rod (4); the output end of the first electric telescopic rod (5) is fixedly connected to the bottom end of the detection head (6); the outer surface of the base (1) is provided with an auxiliary device (2); the auxiliary device (2) comprises a slot plate (21); the output end of the first motor (7) is fixedly connected to the bottom end of the slot plate (21); the outer surface of the slot plate (21) is slidably connected to two clamping plates (22); the top of the machine rod (4) is provided with a second electric telescopic rod (23); the output end of the second electric telescopic rod (23) is rotatably provided with a disc (24).

2. A transmission shaft surface smoothness detection device according to claim 1, characterized in that: A second motor (25) is provided at one end of the slot plate (21), and a first screw rod (26) is provided at the output end of the second motor (25). The outer surface of the first screw rod (26) rotates on the inner wall of the slot plate (21), and threads in opposite directions are provided at both ends of the outer surface of the first screw rod (26). The two ends of the outer surface of the first screw rod (26) are respectively threadedly connected to the bottom ends of the inner walls of the two clamping plates (22).

3. A transmission shaft surface smoothness detection device according to claim 2, characterized in that: Two positioning blocks (28) are fixedly connected to both sides of the clamping plate (22), and one side of the two positioning blocks (28) slides on both sides of the outer surface of the groove plate (21).

4. A transmission shaft surface smoothness detection device according to claim 3, characterized in that: A plurality of rectangular strips (27) are fixedly connected to one side of the clamping plate (22), and the rectangular strips (27) are rubber strips made of rubber material.

5. A transmission shaft surface smoothness detection device according to claim 4, characterized in that: A positioning ring (29) is fixedly connected to the bottom end of the groove plate (21), a circular groove (210) is provided on the outer surface of the base (1) close to the first motor (7), and the outer surface of the positioning ring (29) rotates on the inner wall of the circular groove (210).

6. A transmission shaft surface smoothness detection device according to claim 5, characterized in that: A convenient device (3) is provided on one side of the base (1), and the convenient device (3) comprises two groove rods (31), the inner walls of the two groove rods (31) are slidably connected to a sliding rod (32), the outer surface of the groove rod (31) is provided with a rectangular groove (34), one side of the sliding rod (32) is fixedly connected to a second screw rod (35), the outer surface of the second screw rod (35) slides on the inner wall of the rectangular groove (34), the outer surface of the second screw rod (35) is threadedly connected to a threaded ring (36), and the top end of the sliding rod (32) is fixedly connected to a U-shaped plate (33).

7. A transmission shaft surface smoothness detection device according to claim 6, characterized in that: The outer surface of the threaded ring (36) is provided with a plurality of protrusions (37), and the protrusions (37) are distributed in a circumferential manner on the outer surface of the threaded ring (36).

8. The transmission shaft surface smoothness detection device according to claim 7, characterized in that: A stopper (38) is fixedly connected to one end of the second screw rod (35) away from the sliding rod (32), and the radius of the stopper (38) is greater than the radius of the second screw rod (35).