Clinker line batching station belt weigher automatic unblocking device

By installing an automatic blocking device at the chute of the belt scale of the clinker line feeding station, the combined structure of the base plate and scraper is used to solve the problem of limestone raw material blocking, automatic removal is achieved, labor costs are reduced, and production stability and product quality are ensured.

CN222866031UActive Publication Date: 2025-05-13SHANDONG DONGHUA TECH CO LTD
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Patent Information

Application Number
CN202421835017.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the transportation of cement clinker, limestone raw materials are prone to stick to walls and blockage due to high water content, resulting in interruption of production processes and degradation of product quality. It also requires a lot of manpower to clear and clear blockage, which increases economic and labor costs.

Method used

Design a clinker line feeding station belt scale automatic blocking device, including a base plate, a scraper and a reciprocating drive assembly. The base plate is installed on the chute surface. The scraper slides on the base plate through the reciprocating drive assembly to remove sticky raw materials and solve the problem of blocking.

Benefits of technology

It realizes automatic removal of blockages in the chute, reduces the cost and time of manual cleaning, ensures the stability of the production process and improves product quality, and at the same time, the device structure is simple, convenient maintenance, and low operating and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mechanical equipment, and particularly relates to a clinker line batching station belt weigher automatic unblocking device which comprises a bottom plate, a scraper plate and a reciprocating driving assembly, the bottom plate is detachably installed on a chute of a belt weigher head, the bottom plate abuts against the chute, the scraper plate is connected to the output end of a reciprocating device, and the reciprocating driving assembly is connected with the scraper plate. The scraping plate abuts against and is slidably arranged on the surface of the bottom plate. The device comprises the bottom plate, the scraping plate and the reciprocating driving assembly, the bottom plate is installed on the surface of the chute, limestone raw materials fall on the bottom plate, the reciprocating driving assembly drives the scraping plate to slide on the bottom plate in a reciprocating mode, the raw materials adhering to the bottom plate are scraped off, the problem that the chute of the clinker line batching station belt scale is blocked is solved, blocking materials do not need to be cleaned manually, and the working efficiency is improved. The device reduces labor cost, ensures product quality and stable operation of a production process, and is good in blockage removing effect, simple in structure, convenient to maintain and low in operation and maintenance cost.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical equipment, and in particular relates to an automatic blocking clearing device for a belt scale of a batching station of a clinker line. Background Art

[0002] At present, cement clinker is a semi-finished product obtained by mixing limestone, clay and iron raw materials into raw materials in appropriate proportions, burning until they are partially or completely melted, and cooling. During the transportation of limestone raw materials, due to its characteristics, when the water content is high, it is easy to cause problems such as wall sticking and material blocking, thus affecting the production process and product quality. When the material blocking problem occurs in cement production, it will cause equipment shutdown, affect production operation, and cause economic losses to the enterprise. At the same time, the enterprise needs to spend a lot of manpower to clear and unblock, which is time-consuming and laborious. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide an automatic clearing device for a belt scale of a clinker line batching station to solve the problem of material blockage at the chute of the belt scale head during the process of conveying raw materials of the clinker line, thereby ensuring the stable operation of the production process and guaranteeing product quality.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an automatic clearing device for a belt scale of a clinker line batching station, comprising a base plate, a scraper and a reciprocating drive assembly, wherein the base plate is detachably mounted on the chute of the belt scale head, the base plate is close to the chute, the scraper is connected to the output end of the reciprocating device, and the scraper is close to and slidably arranged on the surface of the base plate.

[0005] Preferably, a plurality of the scrapers are spaced apart in the vertical direction, and each scraper is fixedly connected to a connecting plate.

[0006] Preferably, a scraper pressing piece is provided on the bottom plate, and the scraper pressing piece is pressed tightly on the scraper.

[0007] Preferably, the scraper pressing member includes a pressing rod and a mounting block, wherein the two mounting blocks are respectively arranged on both sides of the scraper, the mounting blocks are fixedly mounted on the bottom plate, a mounting groove is arranged on the mounting block, and the pressing rod is mounted in the mounting groove.

[0008] Preferably, the bottom plate is hung on the chute via a fixing member, the fixing member comprises a horizontal plate and vertical plates connected to both sides of the horizontal plate, and the fixing member is fixedly arranged on the upper side of the bottom plate.

[0009] Preferably, the reciprocating drive assembly includes a motor, an eccentric wheel and a connecting rod, the eccentric wheel is connected to the output end of the motor, one end of the connecting rod is eccentrically and rotatably connected to the eccentric wheel, and the other end of the connecting rod is connected to the scraper.

[0010] Preferably, a reducer is provided between the motor and the eccentric wheel, and the motor and the reducer are connected via a coupling.

[0011] Preferably, the reducer is a turbine reducer.

[0012] Compared with the prior art, the above technical solution has the following beneficial effects:

[0013] 1. The utility model includes a bottom plate, a scraper and a reciprocating drive assembly. The bottom plate is installed on the surface of the chute. The limestone raw material falls on the bottom plate. The reciprocating drive assembly drives the scraper to slide back and forth on the bottom plate to scrape off the raw material sticking to the bottom plate, thereby solving the problem of material blockage at the chute of the belt scale of the clinker line batching station. There is no need to manually clean the blockage, which reduces labor costs and ensures product quality and stable operation of the production process. The device has good effect in clearing blockages, simple structure, convenient maintenance, and low operating and maintenance costs.

[0014] 2. A scraper pressing piece is provided on the bottom plate, which presses the scraper tightly against the bottom plate to ensure that the scraper scrapes the material cleanly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 for Figure 1 Cross-sectional view at AA in the middle.

[0017] Among them: 1, motor 2, coupling 3, turbine reducer 4, base 5, eccentric wheel 6, connecting rod 7, scraper 8, bottom plate 9, pressure rod 10, fixing part 11, mounting block 12, connecting plate 13, fixing bolts. DETAILED DESCRIPTION

[0018] Figure 1~2 It is the best embodiment of the utility model, and the following Figure 1~2 The utility model is further described.

[0019] The utility model discloses an automatic clearing device for a belt scale of a clinker line batching station, comprising a bottom plate 8, a scraper 7 and a reciprocating drive assembly. The bottom plate 8 is detachably mounted on the chute of the belt scale head, the bottom plate 8 is close to the chute, the bottom plate 8 is mounted on the surface of the chute, the limestone raw material falls on the bottom plate 8, the scraper 7 is connected to the output end of the reciprocating device, the scraper 7 is close to and slidably arranged on the surface of the bottom plate 8, the reciprocating drive assembly drives the scraper 7 to slide back and forth on the bottom plate 8, and scrapes off the raw materials sticking on the bottom plate 8, thus solving the problem of material blockage at the chute of the belt scale of the clinker line batching station, eliminating the need for manual cleaning of the blockage, reducing labor costs, and ensuring product quality and stable operation of the production process. The device has good blockage removal effect, simple structure, convenient maintenance, and low operating and maintenance costs.

[0020] The following further describes the present utility model in conjunction with specific embodiments. However, those skilled in the art should understand that the detailed description given here in conjunction with the accompanying drawings is for better explanation. The structure of the present utility model necessarily extends beyond these limited embodiments. For some equivalent replacement schemes or common means, no detailed description will be given herein, but they still fall within the protection scope of this application.

[0021] As Figure 1 described, in this embodiment, a plurality of scraping plates 7 are arranged at intervals in the vertical direction. Each scraping plate 7 is fixedly connected to a connecting plate 12. The short strip-shaped scraping plates 7 are transversely welded to the long strip-shaped connecting plate 12 at intervals in sequence. The output end of the reciprocating driving assembly is connected to the connecting plate 12. A set of reciprocating moving devices drives all the scraping plates 7 to slide up and down along the bottom plate 8 for cleaning. The number of scraping plates 7 is set according to the length of the bottom plate 8.

[0022] In this embodiment, the reciprocating driving assembly includes a motor 1, an eccentric wheel 5 and a connecting rod 6. The eccentric wheel 5 is connected to the output end of the motor 1. One end of the connecting rod 6 is eccentrically and rotatably connected to the eccentric wheel 5, and the other end of the connecting rod 6 is rotatably connected to the scraping plate 7. In order to ensure the stable operation of the device during driving, the motor 1 is bolted to the base 4. A speed reducer is arranged between the motor 1 and the eccentric wheel 5. The motor 1 and the speed reducer are connected by a coupling 2. In this embodiment, the speed reducer adopts a worm gear speed reducer 3. The worm gear speed reducer 3 and the eccentric wheel 5 are connected by a key. The eccentric wheel 5 and the connecting rod 6 are connected by bolts at the joint bearing. The connecting rod 6 is fixedly connected to the connecting plate 12.

[0023] In order to ensure that the scraping plate 7 can scrape off the raw materials adhered to the bottom plate 8, the scraping plate 7 must be tightly pressed against the bottom plate 8. Therefore, a scraping plate pressing member is arranged on the bottom plate 8. The scraping plate pressing member presses tightly on the scraping plate 7, and then the scraping plate 7 is pressed tightly on the bottom plate. Specifically, the scraping plate pressing member includes a pressing rod 9 and mounting blocks 11. The two mounting blocks 11 are respectively arranged on both sides of the scraping plate 7. The mounting blocks 11 are fixedly installed on the bottom plate 8. An installation groove is arranged on the mounting blocks 11. The pressing rod 9 is installed in the installation groove. After the pressing rod 9 is installed in the installation groove, the connecting rod 6 is pressed down, so that the connecting rod 6 and the scraping plate 7 are pressed tightly on the bottom plate.

[0024] As Figure 2 shown, the bottom plate 8 is hung on the chute through a fixing member 10. The fixing member 10 includes a horizontal plate and vertical plates connected to both sides of the horizontal plate. The fixing member 10 is arranged in a "冂" shape. The fixing member 10 is fixedly welded to the upper side of the bottom plate 8, and then is hung on the chute through the fixing member 10. Two rows and two columns of fixing members 10 are welded on the back of the bottom plate 8. A long strip hole is opened at the lower part of the bottom plate 8 and is fixedly connected to the chute through a fixing bolt 13, so that the bottom plate 8 can be firmly挂靠 on the chute to prevent shaking during work.

[0025] When the utility model is in use, the raw material is unloaded from the belt scale, and the device is turned on. When the raw material falls on the bottom plate 8, the high-speed and low-torque force generated by the operation of the motor 1 is transmitted to the worm gear reducer 3 through the coupling 2. Under the conversion of the worm gear reducer 3, this force is converted into a low-speed and high-torque force, thereby driving the eccentric wheel 5 to rotate. The rotational movement of the eccentric wheel 5 further drives each scraper 7 to reciprocate. The lower surface of the scraper 7 and the upper surface of the bottom plate 8 constitute a working surface, so that the raw material on the surface of the bottom plate 8 is continuously cleared during the movement of the scraper 7. The fixing part 10 fixes the bottom plate 8 on the unloading chute and will not deviate during the cleaning process. The pressure rod 9 enables the scraper 7 to be close to the surface of the bottom plate 8, thereby ensuring the cleaning efficiency and then solving the problem of material blockage. The device not only ensures the product quality and the stability of the production process, but also can reduce the labor intensity of personnel and reduce labor costs, thereby improving the quality and efficiency of the entire production operation.

[0026] The above is only the preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.

Claims

1. An automatic blocking clearing device for a belt scale of a clinker line batching station, characterized in that: The invention comprises a bottom plate (8), a scraper (7) and a reciprocating drive assembly. The bottom plate (8) is detachably mounted on a chute of a belt scale head. The bottom plate (8) is closely attached to the chute. The scraper (7) is connected to the output end of the reciprocating moving device. The scraper (7) is closely attached to and slidably disposed on the surface of the bottom plate (8).

2. According to claim 1, the automatic unblocking device for the belt scale of the clinker line batching station is characterized by: A plurality of scrapers (7) are arranged at intervals in the vertical direction, and each scraper (7) is fixedly connected to a connecting plate (12).

3. The automatic unblocking device for the belt scale of the clinker line batching station according to claim 1 is characterized by: A scraper pressing piece is provided on the bottom plate (8), and the scraper pressing piece is pressed tightly onto the scraper (7).

4. The automatic unblocking device for the belt scale of the clinker line batching station according to claim 3 is characterized by: The scraper pressing member comprises a pressing rod (9) and a mounting block (11), wherein the two mounting blocks (11) are respectively arranged on both sides of the scraper (7), the mounting blocks (11) are fixedly mounted on the bottom plate (8), a mounting groove is arranged on the mounting block (11), and the pressing rod (9) is mounted in the mounting groove.

5. The automatic unblocking device for the belt scale of the clinker line batching station according to claim 1 is characterized by: The bottom plate (8) is hung on the chute via a fixing member (10), the fixing member (10) comprising a horizontal plate and vertical plates connected to both sides of the horizontal plate, and the fixing member (10) is fixedly arranged on the upper side of the bottom plate (8).

6. The automatic unblocking device for the belt scale of the clinker line batching station according to claim 1 is characterized by: The reciprocating drive assembly comprises a motor (1), an eccentric wheel (5) and a connecting rod (6), wherein the eccentric wheel (5) is connected to the output end of the motor (1), one end of the connecting rod (6) is eccentrically and rotatably connected to the eccentric wheel (5), and the other end of the connecting rod (6) is connected to the scraper (7).

7. The automatic unblocking device for the belt scale of the batching station of the clinker line according to claim 6 is characterized by: A reducer is provided between the motor (1) and the eccentric wheel (5), and the motor (1) and the reducer are connected via a coupling (2).

8. The automatic unblocking device for the belt scale of the batching station of the clinker line according to claim 7 is characterized by: The reducer is a turbine reducer (3).