Motor twisting head in-mold wire combing device

By designing a motor twist head into the mold combing device using guide groove plate, push screw rotation replacement assembly and comb ruler, the problems of unstable gear transmission and complex maintenance in the prior art are solved, and efficient combing of the motor stator wire head is achieved, and production efficiency and product quality are improved.

CN222868752UActive Publication Date: 2025-05-13铭纳阳智能科技(江苏)股份有限公司
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Patent Information

Application Number
CN202421660658.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-13
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

In the existing motor stator wire head combing device, gear transmission is prone to wear, resulting in unstable rotation of the comb needle, affecting the arrangement effect of the wire head, and the gear structure is complex, increasing maintenance difficulty and cost.

Method used

A motor twisting head mold combing device is designed, and a combined structure of a guide groove plate, a push screw rotation replacement assembly and a comb ruler is used to drive the screw rotation replacement assembly to move linearly in the radial straight groove through the guide rotating disc, which drives the comb ruler to rotate about its axis, and realizes efficient combing of the stator wire head.

Benefits of technology

It realizes efficient combing of the motor stator wire head, improves the carding efficiency, reduces the complexity and error of manual operation, significantly improves production efficiency and product quality, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor torsion head in-mold combing device which comprises a guide groove plate, a plurality of pushing spiral conversion assemblies, a plurality of combing rulers and a guide rotating disc, a center hole is formed in the center of the guide groove plate, a circular groove coaxial with the center hole is further formed in the guide groove plate, and the guide rotating disc is arranged in the circular groove. A plurality of radial linear grooves are evenly formed in the circular groove in the circumferential direction with the circular groove as the center. A comb ruler radial movement limiting groove ring concentric with the circular groove is further arranged in the circular groove of the guide groove plate and close to the center hole. The pushing spiral conversion assembly comprises a moving guide block and a columnar block connected with the moving guide block, the columnar block is a hollow cavity channel, a spiral through groove communicated with the hollow cavity channel is formed in the peripheral surface of the columnar block, and the moving guide block is arranged in the corresponding radial linear groove in a sliding mode; one end of the comb ruler is provided with a rotary connecting part, the other end is a comb end, and the middle is provided with a linear movement limiting snap ring. The motor stator thread end carding machine can realize carding of motor stator thread ends.
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Description

Technical Field

[0001] The utility model relates to a motor twisting head moulding and combing device, belonging to the technical field of motor production. Background Art

[0002] At present, with the development of modern industrial technology, motors, as important power devices, are increasingly used. The performance and quality of motors directly affect the operating efficiency and stability of equipment. Motor windings are an important part of motors, and the arrangement of wires and their tightness during the winding process have a direct impact on the performance of the motor.

[0003] After the motor stator flat wire is twisted, the wire ends at the stator end often cannot remain flush and must be aligned again to meet the needs of subsequent welding.

[0004] After searching the prior art, it was found that the Chinese patent with the publication number CN115347743A disclosed a motor stator copper wire combing device, in which gears were used to drive the connected combing needles to rotate. However, it was found during use that the gear transmission was prone to wear, resulting in unstable rotation of the combing needles, thus affecting the arrangement of the thread ends. In addition, the complex gear structure increased the maintenance difficulty and cost of the device. Summary of the invention

[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a motor twisting head into a mold thread combing device, which can realize the combing of the motor stator thread ends.

[0006] In order to solve the above technical problems, the technical solution of the utility model is: a motor twisting head into the mold combing device, comprising:

[0007] A guide groove plate, wherein a center hole is provided at the center of the guide groove plate, a circular groove coaxial with the center hole is also provided on the guide groove plate, and a plurality of radial linear grooves are evenly arranged along the circumferential direction with the circular groove as the center;

[0008] A comb ruler radial movement limiting groove ring concentric with the circular groove is also provided in the circular groove of the guide groove plate near the center hole;

[0009] A plurality of push spiral conversion components, the push spiral conversion components comprising a moving guide block and a columnar block connected to the moving guide block, the columnar block is provided with a hollow cavity and a spiral through groove connected to the hollow cavity is provided on its outer circumference, the moving guide block is slidably arranged in the corresponding radial linear groove;

[0010] A plurality of comb rulers, one end of each comb ruler is provided with a rotating connection portion, the other end is a comb end, and a linear movement limit clamp is provided in the middle;

[0011] The rotating connection part is rotatably connected in the hollow cavity of the columnar block, and the outer surface of the rotating connection part is radially provided with at least one spiral guide protrusion, and the spiral guide protrusion is embedded in the corresponding spiral through groove of the pushing spiral conversion component;

[0012] The linear movement limit clamp ring of the comb ruler is clamped in the radial movement limit groove ring of the comb ruler, and the comb end extends into the center hole;

[0013] A guide rotating disk, the guide rotating disk is rotatably mounted on the circular groove of the guide groove plate, and the guide rotating disk is suitable for driving the push spiral conversion assembly to move linearly in the radial linear groove by rotating;

[0014] When the pushing spiral conversion component performs linear reciprocating motion in the radial linear groove, the pushing spiral conversion component is suitable for driving the comb ruler to rotate around its axis through the spiral through groove.

[0015] Furthermore, in order to realize the linear movement of the driving spiral conversion assembly, a plurality of arc-shaped guide grooves are evenly spaced along the circumferential direction of the guide rotating disk;

[0016] The moving guide block of the push spiral conversion assembly is provided with at least one linear guide protrusion, the axial straight line of the linear guide protrusion is perpendicular to the plane of the circular groove of the guide groove plate, and the linear guide protrusion is suitable for sliding fit in the arc guide groove;

[0017] When the guide rotating disk rotates, the guide rotating disk is adapted to cooperate with the linear guide protrusion of the pushing spiral conversion component through the arc guide groove, so as to drive the pushing spiral conversion component to move linearly in the radial linear groove.

[0018] Furthermore, the comb end of the comb ruler is evenly spaced along the axial direction and is provided with a plurality of groups of comb end assemblies, and each group of comb end assemblies includes comb teeth symmetrically distributed on both sides of the central axis of the comb ruler.

[0019] Furthermore, in order to improve the combing effect, adjacent comb teeth are suitable for forming a combing groove, and the combing groove is a wedge-shaped structure.

[0020] Furthermore, the comb end assembly is provided in three groups.

[0021] Furthermore, when the comb ruler starts from one end of the columnar block and extends to the other end along the axial direction of the columnar block, the comb ruler rotates 90 degrees in the circumferential direction of the columnar block.

[0022] Furthermore, in order to facilitate the rotation of the guide rotating disk, the motor twisting head into the mold combing device also includes a transmission connection part, which is installed on the guide rotating disk and is suitable for driving the guide rotating disk to rotate.

[0023] Furthermore, in order to limit the rotation range of the transmission connection part, a rotation limiting groove is further provided on the guide groove plate, and the rotation limiting groove and the circular groove are on the same plane;

[0024] The transmission connection portion is arranged in the rotation limiting groove.

[0025] Furthermore, the movable guide block is a rectangular block, and the radial straight line groove is a rectangular radial straight line groove adapted for the movable guide block.

[0026] By adopting the above technical solution, the utility model has the following beneficial effects:

[0027] In the utility model, the guide rotating disk is first driven to rotate, and at the same time, the guide rotating disk drives the spiral conversion assembly to move linearly in the radial linear groove of the guide groove plate. Since the linear movement limit clamp of the comb ruler is embedded in the radial movement limit groove ring of the comb ruler, when the spiral conversion assembly is pushed to move linearly, the spiral guide protrusion of the comb ruler is driven to rotate by the spiral through groove of the spiral conversion assembly. Before the comb ruler combs the thread, the comb teeth on both sides remain in a vertical state. At this time, the thread ends are inserted between the combing grooves of the comb ends of the adjacent comb rulers, and then the spiral conversion assembly is driven to rotate. At this time, the comb teeth become horizontal. Through the comb teeth of the adjacent comb rulers, the thread ends are combed from bottom to top on one side and from top to bottom on the other side, thereby achieving the combing of the stator thread ends and effectively improving the combing efficiency.

[0028] In addition, the wedge-shaped structure of the combing groove of the comb teeth can insert and comb the thread ends more smoothly, further improving the combing effect and production efficiency.

[0029] In summary, the utility model realizes the efficient combing of motor stator wire ends, improves the level of automation in the motor production process, reduces the complexity and errors of manual operation, and significantly improves production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 The three-dimensional structure of the motor twisting head into the mold combing device of the utility model is shown in FIG. Figure 1 ;

[0031] Figure 2 The three-dimensional structure of the motor twisting head into the mold combing device of the utility model is shown in FIG. Figure 2 ;

[0032] Figure 3 It is a front view of the motor twisting head into the mold combing line device of the utility model;

[0033] Figure 4 Schematic diagram of the comb ruler and the driving spiral conversion assembly of the motor twisting head into the mold combing device of the utility model Figure 1 ;

[0034] Figure 5 Schematic diagram of the comb ruler and the driving spiral conversion assembly of the motor twisting head into the mold combing device of the utility model Figure 2 ;

[0035] Figure 6 It is a front view of the guide rotating disk of the motor twisting head into the mold combing line device of the utility model. DETAILED DESCRIPTION

[0036] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.

[0037] like Figure 1-6 As shown, a motor twisting head into the mold combing device comprises:

[0038] A guide groove plate 1, wherein a center hole 11 is provided at the center of the guide groove plate 1, and a circular groove 12 coaxial with the center hole 11 is also provided on the guide groove plate 1, and a plurality of radial linear grooves 14 are evenly provided on the circular groove 12 along the circumferential direction with the circular groove 12 as the center;

[0039] A comb ruler radial movement limiting groove ring 15 is provided in the circular groove 12 of the guide groove plate 1, near the center hole 11, and is concentric with the circular groove 12;

[0040] A plurality of push spiral conversion components 2, the push spiral conversion components 2 include a moving guide block 21 and a columnar block 22 connected to the moving guide block 21, the columnar block 22 is provided with a hollow cavity and a spiral through groove 221 connected to the hollow cavity is provided on its outer circumference, and the moving guide block 21 is slidably arranged in the corresponding radial linear groove 14;

[0041] A plurality of comb rulers 3, one end of the comb ruler 3 is provided with a rotating connection part 31, the other end is a comb end 32, and a linear movement limit clamp 33 is provided in the middle;

[0042] The rotating connection part 31 is rotatably connected in the hollow cavity of the columnar block 22. The outer surface of the rotating connection part 31 is radially provided with at least one spiral guide protrusion 311, and the spiral guide protrusion 311 is embedded in the corresponding spiral through groove 221 of the pushing spiral conversion component 2;

[0043] The linear movement limiting clamp ring 33 of the comb ruler 3 is clamped in the radial movement limiting groove ring 15 of the comb ruler, and the comb end 32 extends into the center hole 11;

[0044] The guide rotating disk 4 is rotatably mounted on the circular groove 12 of the guide groove plate 1, and the guide rotating disk 4 is suitable for driving the spiral conversion component 2 to move linearly in the radial linear groove 14 through rotation;

[0045] When the spiral conversion assembly 2 is pushed to make a linear reciprocating motion in the radial linear groove 14 , the spiral conversion assembly 2 is suitable for driving the comb ruler 3 to rotate around its axis through the spiral through groove 221 .

[0046] In this embodiment, if Figure 1-5 As shown, firstly, the guide rotating disk 4 is driven to rotate, and at the same time, the guide rotating disk 4 drives the spiral conversion assembly 2 to move linearly in the radial linear groove 14 of the guide groove plate 1. Since the linear movement limit clamp 33 of the comb ruler 3 is embedded in the comb ruler radial movement limit groove ring 15, when the spiral conversion assembly 2 is pushed to move linearly, the spiral guide protrusion 311 of the comb ruler 3 is driven to rotate by the spiral through groove of the spiral conversion assembly 2, and the comb ruler 3 is used to realize the combing of the stator thread head, which effectively improves the combing efficiency. The number of the spiral conversion assemblies 2 corresponds to the number of the comb rulers 3.

[0047] Specifically, Figure 1-6 As shown, a plurality of arc-shaped guide grooves 41 are evenly spaced along the circumferential direction of the guide rotating disk 4;

[0048] At least one linear guide protrusion 212 is provided on the moving guide block 21 of the spiral conversion assembly 2. The axial straight line of the linear guide protrusion 212 is perpendicular to the plane of the circular groove 12 of the guide groove plate 1. The linear guide protrusion 212 is suitable for slidingly fitting in the arc guide groove 41.

[0049] When the guide rotating disk 4 rotates, the guide rotating disk 4 is adapted to cooperate with the linear guide protrusion 212 of the push spiral conversion component 2 through the arc guide groove 41 , so as to drive the push spiral conversion component 2 to move linearly in the radial linear groove 14 .

[0050] In this embodiment, if Figure 2-6 As shown, the main function of this part is to realize the linear motion of the push spiral conversion assembly 2. When the guide rotating disk 4 rotates, the arc guide groove 41 guides the linear guide protrusion 212 to make reciprocating linear motion along the radial linear groove 14, thereby driving the entire push spiral conversion assembly 2 to move.

[0051] Specifically, Figure 4-5 As shown, the comb end 32 of the comb ruler 3 is evenly spaced along the axial direction and is provided with three groups of comb end assemblies, each group of comb end assemblies includes comb teeth 321 symmetrically distributed on both sides of the central axis of the comb ruler 3.

[0052] Specifically, Figure 5 As shown, adjacent comb teeth 321 are suitable for forming a comb groove, and the comb groove has a wedge-shaped structure.

[0053] Specifically, the comb end assemblies are provided in three groups.

[0054] In this embodiment, if Figure 4-5Before the comb ruler 3 combs the thread, the comb teeth 321 on both sides remain in a vertical state. At this time, the comb end 32 of the adjacent comb ruler 3 is inserted into the thread head, and then the spiral conversion component 2 is driven to rotate. At this time, the comb teeth 321 become horizontal, and the thread head is combed through the comb teeth 321 of the adjacent comb ruler 3. The three sets of comb end components are set to improve the effect of the combing process.

[0055] The combing groove is wedge-shaped, which can reduce the resistance during combing, making the combing process smoother and improving the combing efficiency.

[0056] Specifically, Figure 4-5 As shown, when the comb ruler 3 pushes the spiral groove 221 of the spiral conversion component 2 starting from one end of the columnar block 22 and extending along the axial direction of the columnar block 22 to the other end, it rotates 90 degrees in the circumferential direction of the columnar block 22.

[0057] In this embodiment, if Figure 4 As shown, 90 degrees realizes the transformation of the comb ruler 3 from horizontal to vertical, ensuring that the rotation angle of each comb ruler 3 is consistent.

[0058] Specifically, Figure 1 and Figure 6 As shown, the motor twisting head into the mold combing device also includes a transmission connection part 5, and the transmission connection part 5 is installed on the guide rotating disk 4. The transmission connection part 5 is suitable for driving the guide rotating disk 4 to rotate.

[0059] In this embodiment, if Figure 1 and Figure 6 As shown, the transmission connection part 5 can be conveniently connected to the external power to be transmitted to the guide rotating disk 4. The external power can be a cylinder or a linear drive, etc. A transmission connection part mounting groove is provided on the guide rotating disk 4, and the transmission connection part 5 can be installed with the guide rotating disk 4 by screws.

[0060] Specifically, Figure 1-3 As shown, the guide groove plate 1 is also provided with a rotation limiting groove 16, and the rotation limiting groove 16 and the circular groove 12 are on the same plane;

[0061] The transmission connection part 5 is arranged in the rotation limiting groove 16 .

[0062] In this embodiment, if Figure 1-2 As shown, the rotation limiting groove 16 not only ensures the free rotation of the transmission connection part 5, but also limits its excessive movement, thereby improving the reliability of the entire device.

[0063] A cover plate is also provided on the guide rotating disk 4 , and the cover plate is arranged on the guide rotating disk 4 and is fixedly connected to the guide slot plate 1 . The transmission connection part 5 extends out of the guide slot plate 1 from the position where the rotation limit groove 16 is located.

[0064] Specifically, Figure 3 and Figure 5 As shown, the movable guide block 21 is a rectangular block, and the radial straight line groove 14 is a rectangular radial straight line groove adapted to the movable guide block 21 .

[0065] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A motor twisting head into the mold combing device, characterized in that: include: A guide groove plate (1), wherein a center hole (11) is provided at the center of the guide groove plate (1), a circular groove (12) coaxial with the center hole (11) is also provided on the guide groove plate (1), and a plurality of radial linear grooves (14) are evenly arranged in the circumferential direction on the circular groove (12) with the circular groove (12) as the center; A comb ruler radial movement limiting groove ring (15) is provided in the circular groove (12) of the guide groove plate (1), near the center hole (11); A plurality of push spiral conversion assemblies (2), the push spiral conversion assemblies (2) comprising a moving guide block (21) and a columnar block (22) connected to the moving guide block (21), the columnar block (22) being provided with a hollow cavity and having a spiral through groove (221) connected to the hollow cavity on its outer peripheral surface, the moving guide block (21) being slidably arranged in the corresponding radial linear groove (14); A plurality of comb rulers (3), wherein one end of the comb ruler (3) is provided with a rotating connection portion (31), the other end is a comb end (32), and a linear movement limiting clamp (33) is provided in the middle; The rotating connection part (31) is rotatably connected in the hollow cavity of the columnar block (22), and at least one spiral guide protrusion (311) is radially provided on the outer surface of the rotating connection part (31), and the spiral guide protrusion (311) is embedded in the spiral through groove (221) corresponding to the pushing spiral conversion component (2); The linear movement limiting clamp ring (33) of the comb ruler (3) is clamped in the radial movement limiting groove ring (15) of the comb ruler, and the comb end (32) extends into the center hole (11); A guide rotating disk (4), the guide rotating disk (4) being rotatably mounted on the circular groove (12) of the guide groove plate (1), the guide rotating disk (4) being adapted to drive the pushing spiral conversion assembly (2) to move linearly in the radial linear groove (14) by rotating; When the pushing spiral conversion component (2) performs linear reciprocating motion in the radial linear groove (14), the pushing spiral conversion component (2) is suitable for driving the comb ruler (3) to rotate around its axis through the spiral through groove (221).

2. The motor twisting head entering mold combing device according to claim 1 is characterized in that: The guide rotating disk (4) is provided with a plurality of arc-shaped guide grooves (41) at even intervals along its circumferential direction; The moving guide block (21) of the push spiral conversion assembly (2) is provided with at least one linear guide protrusion (212), the axial straight line of the linear guide protrusion (212) is perpendicular to the plane of the circular groove (12) of the guide groove plate (1), and the linear guide protrusion (212) is suitable for slidingly fitting in the arc guide groove (41); When the guide rotating disk (4) rotates, the guide rotating disk (4) is adapted to cooperate with the linear guide protrusion (212) of the pushing spiral conversion component (2) through the arc guide groove (41), thereby driving the pushing spiral conversion component (2) to move linearly in the radial linear groove (14).

3. The motor twisting head entering mold combing device according to claim 1 is characterized in that: The comb end (32) of the comb ruler (3) is provided with a plurality of groups of comb end components arranged evenly at intervals in the axial direction, and each group of comb end components comprises comb teeth (321) symmetrically distributed on both sides of the central axis of the comb ruler (3).

4. The motor twisting head entering mold combing device according to claim 3 is characterized in that: Adjacent comb teeth (321) are suitable for forming a combing groove, and the combing groove is a wedge-shaped structure.

5. The motor twisting head entering mold combing device according to claim 4 is characterized in that: The comb end components are provided in three groups.

6. The motor twisting head entering mold combing device according to claim 1 is characterized in that: The comb ruler (3) rotates 90 degrees in the circumferential direction of the columnar block (22) when the spiral groove (221) of the pushing spiral conversion component (2) starts from one end of the columnar block (22) and extends along the axial direction of the columnar block (22) to the other end.

7. The motor twisting head entering mold combing device according to claim 1 is characterized in that: It also comprises a transmission connection part (5), wherein the transmission connection part (5) is mounted on the guide rotating disk (4), and the transmission connection part (5) is suitable for driving the guide rotating disk (4) to rotate.

8. The motor twisting head entering mold combing device according to claim 7 is characterized in that: The guide groove plate (1) is also provided with a rotation limiting groove (16), and the rotation limiting groove (16) and the circular groove (12) are on the same plane; The transmission connection portion (5) is arranged in the rotation limiting groove (16).

9. The motor twisting head entering mold combing device according to claim 1 is characterized in that: The movable guide block (21) is a rectangular block, and the radial linear groove (14) is a rectangular radial linear groove adapted to the movable guide block (21).

Citation Information

Patent Citations

  • Motor stator copper wire combing device

    CN115347743A