Automatic feeding mechanism for reaction tank

By designing an automatic loading mechanism in the reaction tank, including a crushing and conveying assembly and an efficient heating assembly, the problem of slow reaction rate of asphalt raw materials is solved, efficient crushing and heating of raw materials is achieved, and the efficiency of asphalt manufacturing is significantly improved.

CN222872115UActive Publication Date: 2025-05-16PANJIN HUAGUAN ZHONGJIAO LUXING ROAD ASPHALT CO LTD
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Patent Information

Application Number
CN202421848781.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-16
Estimated Expiration
2034-08-01

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  • Figure CN222872115U_ABST
    Figure CN222872115U_ABST
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Abstract

The utility model discloses an automatic feeding mechanism of a reaction tank. The automatic feeding mechanism comprises a reaction tank body and a feeding frame, the reaction tank body is used for supporting mechanism elements, the feeding frame is installed in the reaction tank body, and a smashing and conveying assembly, an efficient heating assembly and a uniform discharging assembly are arranged on the reaction tank body; the reaction tank feeding device relates to the technical field of reaction tank feeding, and has the following beneficial effects that raw materials can be crushed and the contact area of the raw materials can be increased through the crushing and conveying assembly in the feeding process of the reaction tank, and meanwhile, the raw materials can be heated to a preset temperature through the efficient heating assembly, so that the reaction rate of the raw materials can be accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction tank feeding, in particular to an automatic feeding mechanism for a reaction tank. Background Art

[0002] In the asphalt production process, a reaction tank is required to mix the raw materials. However, if the blocky asphalt ore raw materials are directly placed in the reaction tank, the mixing reaction rate is slow, which will lead to low efficiency in asphalt production. Utility Model Content

[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: an automatic feeding mechanism for a reaction tank, comprising a reaction tank body and a feeding rack; characterized in that the reaction tank body is used to support the mechanism components, the feeding rack is installed inside the reaction tank body, and the reaction tank body is provided with a crushing and conveying component, a high-efficiency heating component and a uniform discharging component;

[0004] The crushing and conveying assembly includes: a first rotating hole, a feeding pipe, a feeding hopper, a first driving frame, a first driver, a screw rod, a second driving frame, a rotating clamp ring, a clamping groove, a crushing frame, a crushing roller and a driving motor;

[0005] The first rotating hole is opened at the top of the reaction tank body, the second driving frame is installed on the inner side of the top of the reaction tank body, the slot is opened on the second driving frame, the rotating clamp is sleeved on the feed pipe, the feed pipe is installed on the slot through the rotating clamp, the feed hopper is connected above the feed pipe, the first driving frame is installed above the reaction tank body, the first driver is installed on the first driving frame, the spiral rod is connected to the output end of the first driver and extends into the feed pipe, the crushing frame is installed on the feed hopper, the crushing roller is installed on the crushing frame, the driving motor is installed on the crushing frame and connected to the crushing roller, and the mining raw materials for asphalt manufacturing can be crushed by this component.

[0006] The high-efficiency heating component includes: a heating chamber, a second rotating hole, a support arm, a scraper, a stirring frame, a heating plate layer, a heater, a second driver, a driving gear and a gear ring;

[0007] The heating bin is mounted on the loading rack, the second rotating hole is opened at the top of the heating bin so that the bottom of the feed pipe can be inserted, the support arm is connected to the bottom of the feed pipe, the heating plate layer is mounted in the heating bin, the scraper is connected to the support arm and abuts against the surface of the heating plate layer, the heater is mounted on the heating bin and connected to the heating plate layer, the stirring rack is mounted under the support arm, the second driver is mounted on the second driving rack, the driving gear is mounted on the output end of the second driver, the gear ring is mounted on the feed pipe and meshes with the driving gear. The raw material powder can be preheated by this component to make the raw material reaction and fusion faster.

[0008] Preferably, the uniform discharging assembly comprises: a telescopic slot, a blocking block, a discharging slideway and an electric push rod;

[0009] The telescopic groove and the discharging slide are arranged at the bottom of the heating bin, the blocking block is installed in the telescopic groove, the electric push rod is installed at the bottom of the heating bin and the telescopic end of the electric push rod is connected to the high-efficiency heating component at the bottom of the blocking block.

[0010] Preferably, an inclined slope is provided above the block.

[0011] Beneficial Effects

[0012] The automatic feeding mechanism of the reaction tank has the following beneficial effects:

[0013] In this case, the crushing and conveying components can crush the raw materials during the process of loading the reaction tank to increase the contact area of ​​the raw materials. At the same time, the raw materials can be heated to a predetermined temperature through the high-efficiency heating components, thereby accelerating the reaction rate of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of an automatic feeding mechanism for a reaction tank described in the utility model.

[0015] Figure 2 It is a partially enlarged schematic diagram of a crushing and conveying component of an automatic feeding mechanism for a reaction tank described in the utility model.

[0016] Figure 3-4 It is a partially enlarged schematic diagram of a high-efficiency heating component of an automatic feeding mechanism for a reaction tank described in the utility model.

[0017] Figure 5 It is a partially enlarged schematic diagram of a crushing and conveying component of an automatic feeding mechanism for a reaction tank described in the utility model.

[0018] In the figure: 1, reaction tank body; 2, loading rack; 3, first rotating hole; 4, feeding pipe; 5, feeding hopper; 6, first driving rack; 7, first driver; 8, screw rod; 9, second driving rack; 10, second driver; 11, driving gear; 12, gear ring; 13, rotating clamp ring; 14, clamping groove; 15, crushing rack; 16, crushing roller; 17, driving motor; 18, heating chamber; 19, second rotating hole; 20, supporting arm; 21, scraper; 22, stirring rack; 23, heating plate layer; 24, heater; 25, telescopic slot; 26, block; 27, discharge slide; 28, electric push rod; DETAILED DESCRIPTION

[0019] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0020] See also Figure 1-5 , the utility model provides a technical solution.

[0021] An automatic feeding mechanism for a reaction tank, comprising a reaction tank body 1 and a feeding rack 2; characterized in that the reaction tank body 1 is used to support mechanism components, the feeding rack 2 is installed inside the reaction tank body 1, and the reaction tank body 1 is provided with a crushing and conveying component, a high-efficiency heating component and a uniform discharging component;

[0022] The crushing and conveying assembly includes: a first rotating hole 3, a feeding pipe 4, a feeding hopper 5, a first driving frame 6, a first driver 7, a screw rod 8, a second driving frame 9, a rotating clamp ring 13, a clamping groove 14, a crushing frame 15, a crushing roller 16 and a driving motor 17;

[0023] The first rotating hole 3 is opened at the top of the reaction tank body 1, the second driving frame 9 is installed on the inner side of the top of the reaction tank body 1, the slot 14 is opened on the second driving frame 9, the rotating clamp ring 13 is sleeved on the feed pipe 4, the feed pipe 4 is installed on the slot 14 through the rotating clamp ring 13, the feed hopper 5 is connected above the feed pipe 4, the first driving frame 6 is installed above the reaction tank body 1, the first driver 7 is installed on the first driving frame 6, the screw rod 8 is connected to the output end of the first driver 7 and extends into the feed pipe 4, the crushing frame 15 is installed on the feed hopper 5, the crushing roller 16 is installed on the crushing frame 15, and the drive motor 17 is installed on the crushing frame 15 and connected to the crushing roller 16.

[0024] It should be noted that when the asphalt raw material is introduced into the reaction tank, the crushing roller 16 in the crushing frame 15 is driven by the driving motor 17 to start rotating, and then the large pieces of raw material can be crushed. The crushed raw material enters the feed pipe 4, and the screw rod 8 is driven to rotate by the first driver 7, and then the raw material can be smoothly guided down.

[0025] The high-efficiency heating assembly includes: a heating chamber 18, a second rotating hole 19, a support arm 20, a scraper 21, a stirring frame 22, a heating plate layer 23, a heater 24, a second driver 10, a driving gear 11 and a gear ring 12;

[0026] The heating bin 18 is installed on the loading rack 2, the second rotating hole 19 is opened at the top of the heating bin 18 so that the bottom of the feeding pipe 4 can be inserted, the support arm 20 is connected to the bottom of the feeding pipe 4, the heating plate layer 23 is installed in the heating bin 18, the scraper 21 is connected to the support arm 20 and abuts on the surface of the heating plate layer 23, the heater 24 is installed on the heating bin 18 and connected to the heating plate layer 23, the stirring frame 22 is installed under the support arm 20, the second driver 10 is installed on the second driving frame 9, the driving gear 11 is mounted on the output end of the second driver 10, and the gear ring 12 is mounted on the feeding pipe 4 and meshes with the driving gear 11.

[0027] It should be noted that after the raw materials enter the heating bin 18, the heating plate layer 23 is heated by the heater 24, so that the temperature of the raw materials can be increased. Then, by starting the second driver 10, the driving gear 11 drives the gear ring 12 to rotate, so that the feed pipe 4 rotates and drives the support arm 20 to rotate. The scraper 21 can scrape the raw materials from the surface of the heating plate layer 23, and then the raw material powder can be stirred by the stirring frame 22 to make the raw materials heated evenly.

[0028] As a preferred embodiment, further, the uniform discharging assembly comprises: a telescopic slot 25, a blocking block 26, a discharging slide 27 and an electric push rod 28;

[0029] The telescopic groove 25 and the discharge chute 27 are opened at the bottom of the heating bin 18 , the block 26 is installed in the telescopic groove 25 , the electric push rod 28 is installed at the bottom of the heating bin 18 and the telescopic end of the electric push rod 28 is connected to the bottom of the block 26 .

[0030] It should be noted that when unloading is required, the electric push rod 28 drives the blocking block 26 to move downward in the telescopic slot 25, thereby exposing the position of the unloading chute 27, so that the raw materials can be unloaded from the unloading chute 27.

[0031] Preferably, an inclined slope is provided above the blocking block 26 .

[0032] It should be noted that the inclined slope is used to facilitate the raw materials to slide down from the side.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic loading mechanism for a reaction tank, comprising a reaction tank body and a loading rack; characterized in that: The reaction tank body is used to support the mechanism components, and the loading rack is installed inside the reaction tank body. It is characterized in that the reaction tank body is provided with a crushing and conveying component, a high-efficiency heating component and a uniform discharging component; The crushing and conveying assembly includes: a first rotating hole, a feeding pipe, a feeding hopper, a first driving frame, a first driver, a spiral rod, a second driving frame, a second driver, a driving gear, a gear ring, a rotating clamp ring, a clamping groove, a crushing frame, a crushing roller and a driving motor; The first rotating hole is provided at the top of the reaction tank body, the second driving frame is installed at the inner side of the top of the reaction tank body, the slot is provided on the second driving frame, the rotating snap ring is sleeved on the feed pipe, the feed pipe is installed on the slot through the rotating snap ring, the second driver is installed on the second driving frame, the driving gear is sleeved on the output end of the second driver, the gear ring is sleeved on the feed pipe and meshes with the driving gear, the feed hopper is connected above the feed pipe, the first driving frame is installed above the reaction tank body, the first driver is installed on the first driving frame, the spiral rod is connected to the output end of the first driver and extends into the feed pipe, the crushing frame is installed on the feed hopper, the crushing roller is installed on the crushing frame, and the driving motor is installed on the crushing frame and connected to the crushing roller; The high-efficiency heating component includes: a first rotating hole, a feeding pipe, a feeding hopper, a first driving frame, a first driver, a spiral rod, a second driving frame, a rotating clamp ring, a clamping groove, a crushing frame, a crushing roller and a driving motor; The first rotating hole is opened at the top of the reaction tank body, the second driving frame is installed on the inner side of the top of the reaction tank body, the slot is opened on the second driving frame, the rotating clamp is sleeved on the feed pipe, the feed pipe is installed on the slot through the rotating clamp, the feed hopper is connected above the feed pipe, the first driving frame is installed above the reaction tank body, the first driver is installed on the first driving frame, the spiral rod is connected to the output end of the first driver and extends into the feed pipe, the crushing frame is installed on the feed hopper, the crushing roller is installed on the crushing frame, and the driving motor is installed on the crushing frame and connected to the crushing roller.

2. The automatic loading mechanism for a reaction tank according to claim 1, characterized in that: The uniform discharging assembly comprises: a telescopic slot, a blocking block, a discharging slideway and an electric push rod; The telescopic groove and the discharging slide are arranged at the bottom of the heating bin, the blocking block is installed in the telescopic groove, the electric push rod is installed at the bottom of the heating bin and the telescopic end of the electric push rod is connected to the bottom of the blocking block.

3. The automatic loading mechanism for a reaction tank according to claim 2, characterized in that: An inclined slope is arranged above the blocking block.