Acidolysis device for oleic acid production

By designing the mixing mechanism of the acid-solving device in the oleic acid production process, and using ultrasonic waves to pretreat the raw materials and acid-solvent, the problem of low acid-solving reaction efficiency is solved, and more efficient oleic acid production is achieved.

CN222872117UActive Publication Date: 2025-05-16HANDAN GUANXIN TECH LTD
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Patent Information

Application Number
CN202421912034.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-16
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

In the existing oleic acid production process, the acid-lysis reaction efficiency is low, and it is impossible to achieve the contact reaction between the oleic acid production raw materials and the acid-lysis solution before entering the kettle, affecting the oleic acid production efficiency.

Method used

An acid dissolution device for oleic acid production is designed, and an in-mixing mechanism is installed at the feed pipe of the acid dissolution reactor. The oleic acid production raw material and the acid dissolution are pretreated by ultrasonic waves and the transfer box, so that small bubbles of cavitation reaction are carried out to assist in the mixing contact before entering the kettle.

Benefits of technology

Through pretreatment before entering the kettle, a good mixing state between the raw materials for oleic acid production and the acid lysate is achieved, the efficiency of the acid lysis reaction is improved, and the acid lysis efficiency of the raw materials during oleic acid production is improved.

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Abstract

The utility model discloses an acidolysis device for oleic acid production, which comprises an acidolysis reaction kettle and a feeding pipe, and further comprises a mixing mechanism, the mixing mechanism comprises a conical hopper, a shrinkage discharge pipe, a transfer box, a main feeding pipe, an auxiliary feeding pipe, a stud, an ultrasonic vibrator, a vertical mounting plate, a supporting plate and an ultrasonic generator, the feeding pipe is fixed at the top of the acidolysis reaction kettle, and the feeding pipe is fixed at the bottom of the acidolysis reaction kettle. The mixing mechanism is arranged at the feeding pipe of the acidolysis reaction kettle and is used for carrying out ultrasonic cavitation treatment on the oleic acid production raw material and the acidolysis solution before entering the acidolysis reaction kettle in advance in a manner that ultrasonic waves are matched with the transfer box; the small bubble auxiliary raw materials for generating cavitation reaction between the oleic acid production raw materials and the acidolysis solution in the transfer box are mixed and contacted, so that the oleic acid production raw materials and the acidolysis solution have a good mixing state after entering the kettle, and the acidolysis reaction efficiency after the oleic acid production raw materials and the acidolysis solution enter the acidolysis reaction kettle is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of oleic acid production, in particular to an acidolysis device for oleic acid production. Background Art

[0002] Industrial oleic acid is made from vegetable oil soap stock through saponification, acid hydrolysis, washing, vacuum distillation, and freeze pressing. Pure oleic acid is a colorless oily liquid, and industrial products are yellow to red oily liquids with the smell of lard. It is insoluble in water, but soluble in organic solvents such as ethanol and gasoline. It has the general chemical properties of organic carboxylic acids and the chemical characteristics of unsaturated double bonds. Acid hydrolysis is an extraction process using acid as the extraction liquid. The process in which organic matter is decomposed by acid or the molecular weight of polymers is reduced by acid is also called acid hydrolysis.

[0003] At present, when the vegetable oil soap stock raw material of oleic acid is used as the raw material for oleic acid production, the enzymatic hydrolyzate is usually put into the reactor from the feeding tube at the top of the reactor, and then the vegetable oil soap stock raw material is put into the reactor from the feeding tube at the top of the acidolysis reactor. The stirring structure in the acidolysis reactor will evenly stir the acidolysis liquid and the vegetable oil soap stock raw material for acidolysis reaction. However, this commonly used acidolysis mixing method of stirring and contacting only after entering the acidolysis reactor is inefficient and cannot achieve the contact reaction between the acidolysis liquid and the vegetable oil soap stock raw material before entering the reactor, thereby affecting the acidolysis efficiency of oleic acid production. For this reason, we propose an acidolysis device for oleic acid production. Utility Model Content

[0004] The main purpose of the utility model is to provide an acidolysis device for oleic acid production, wherein a mixing mechanism is arranged at the feed pipe of the acidolysis reactor, and the mixing mechanism uses ultrasound to cooperate with a transfer box to perform preliminary ultrasonic cavitation treatment on the oleic acid production raw materials and the acidolysis liquid before entering the acidolysis reactor, so that under the action of ultrasonic cavitation, the oleic acid production raw materials and the acidolysis liquid in the transfer box produce small bubbles of cavitation reaction to assist the mixing and contact of the raw materials, and then the preliminarily mixed oleic acid production raw materials and the acidolysis liquid can flow into the acidolysis reactor to be stirred and contacted; the acidolysis device of the utility model realizes the pretreatment of the oleic acid production raw materials and the acidolysis liquid before entering the reactor, so that the oleic acid production raw materials and the acidolysis liquid are in a good mixing state after entering the reactor, thereby increasing the efficiency of the acidolysis reaction after the oleic acid production raw materials and the acidolysis liquid enter the acidolysis reactor, and can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An acidolysis device for oleic acid production comprises an acidolysis reactor and a feed pipe, and also comprises a mixing mechanism, wherein the mixing mechanism comprises a cone bucket, a reduction pipe, a transfer box, a main feed pipe, a secondary feed pipe, a stud, an ultrasonic vibrator, a vertical mounting plate, a support plate and an ultrasonic generator, a feed pipe is fixed on the top of the acidolysis reactor, and a cone bucket is inserted into the pipe mouth of the feed pipe, a transfer box and a reduction pipe are respectively welded to each other at the upper and lower bucket mouths of the cone bucket, and the main feed pipe is welded to the surface of the box body of the transfer box at the other end away from the cone bucket, a secondary feed pipe is welded to the outside of the transfer box on one side of the main feed pipe, a stud for installing an ultrasonic vibrator is welded to the outside of the side box wall of the transfer box, a vertical mounting plate is welded to the bottom of the transfer box behind the cone bucket, and the vertical mounting plate is locked to the outside of the reactor body of the acidolysis reactor with bolts, a support plate is welded to the outer plate body of the vertical mounting plate, and an ultrasonic generator for controlling the ultrasonic vibrator is supported on the surface of the support plate.

[0007] Furthermore, an oblique support plate is welded between the vertical mounting plate and the bottom box wall of the transfer box;

[0008] By adopting the above technical solution, after the vertical plate is installed outside the acid hydrolysis reactor, the inclined support plate is used to provide support for the transfer box.

[0009] Furthermore, the inlet pipe has a concave inner portion which is provided with a tapered groove for fitting into the cone bucket;

[0010] By adopting the above technical solution, the feed pipe can be adapted to fit the bucket body of the cone bucket in cooperation with the tapered groove.

[0011] Furthermore, a side mounting plate is welded outside the shell of the ultrasonic generator, and bolts are locked between the side mounting plate and the supporting plate;

[0012] By adopting the above technical solution, the ultrasonic generator can be locked on the surface of the support plate with the side mounting plate in cooperation with the bolts, so that the ultrasonic generator can be installed on the support plate.

[0013] Furthermore, a side connection port communicating with the auxiliary inlet pipe is provided on the wall of the transfer box;

[0014] By adopting the above technical solution, the transfer box is interconnected with the auxiliary inlet pipe via the side connection port.

[0015] Furthermore, the bottom box body of the transfer box is inclined toward the cone bucket at the main inlet pipe, and the outer side of the inclined box body of the transfer box is obliquely arranged with studs for screwing the ultrasonic vibrator;

[0016] By adopting the above technical solution, after the oleic acid production raw material and the acid hydrolysis liquid are poured into the main inlet pipe and the auxiliary inlet pipe respectively, the oleic acid production raw material and the acid hydrolysis liquid can be gathered to the cone bucket along the transfer box, and the studs arranged obliquely outside the transfer box can be screwed to install the ultrasonic vibrator.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model provides a mixing mechanism at the feed pipe of the acidolysis reactor, and the mixing mechanism uses ultrasonic waves to cooperate with a transfer box to perform preliminary ultrasonic cavitation treatment on the oleic acid production raw materials and the acidolysis liquid before entering the acidolysis reactor, so that under the action of ultrasonic cavitation, the oleic acid production raw materials and the acidolysis liquid in the transfer box generate small bubbles of cavitation reaction to assist the mixing and contact of the raw materials, and then the preliminarily mixed oleic acid production raw materials and the acidolysis liquid can flow into the acidolysis reactor to be stirred and contacted;

[0019] The acidolysis device of the utility model realizes pretreatment of oleic acid production raw materials and acidolysis liquid before entering the kettle, so that the oleic acid production raw materials and the acidolysis liquid are in a good mixing state after entering the kettle, thereby increasing the efficiency of the acidolysis reaction after the oleic acid production raw materials and the acidolysis liquid enter the acidolysis reactor, and effectively improving the acidolysis efficiency of raw materials during oleic acid production. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The utility model is a schematic diagram of the overall structure of an acid hydrolysis device for oleic acid production.

[0021] Figure 2 The utility model is an exploded view of the mixing mechanism of the acidolysis device for oleic acid production.

[0022] Figure 3 It is a partial cross-sectional view of a transfer box of an acidolysis device for oleic acid production according to the utility model.

[0023] In the figure: 1. Acid hydrolysis reactor; 2. Feed pipe; 3. Mixing mechanism; 4. Cone bucket; 5. Shrink pipe; 6. Transfer box; 7. Main inlet pipe; 8. Auxiliary inlet pipe; 9. Side connection port; 10. Stud; 11. Ultrasonic vibrator; 12. Vertical mounting plate; 13. Support plate; 14. Ultrasonic generator; 15. Side mounting plate; 16. Oblique support plate; 17. Taper groove. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1-3As shown, an acidolysis device for oleic acid production includes an acidolysis reactor 1 and a feed pipe 2, and also includes a mixing mechanism 3, wherein the mixing mechanism 3 includes a cone bucket 4, a shrinkage pipe 5, a transfer box 6, a main feed pipe 7, an auxiliary feed pipe 8, a stud 10, an ultrasonic vibrator 11, a vertical mounting plate 12, a support plate 13 and an ultrasonic generator 14, the top of the acidolysis reactor 1 is fixed with the feed pipe 2, and the cone bucket 4 is stuck in the pipe mouth of the feed pipe 2, the upper and lower bucket mouths of the cone bucket 4 are respectively connected and welded with the transfer box 6 and the shrinkage pipe 5, and the transfer The main inlet pipe 7 is welded to the surface of the box body at the other end of the box 6 away from the cone bucket 4, and the auxiliary inlet pipe 8 is welded to the outside of the transfer box 6 on one side of the main inlet pipe 7. The stud 10 for installing the ultrasonic vibrator 11 is welded to the outside of the side box wall of the transfer box 6. A vertical mounting plate 12 is welded to the bottom of the transfer box 6 behind the cone bucket 4, and the vertical mounting plate 12 is bolted to the outside of the acid hydrolysis reactor 1, and a support plate 13 is welded to the outer plate body of the vertical mounting plate 12, and the surface of the support plate 13 supports the ultrasonic generator 14 for controlling the ultrasonic vibrator 11.

[0026] Wherein, an oblique support plate 16 is welded between the vertical mounting plate 12 and the bottom box wall of the transfer box 6;

[0027] By adopting the above technical solution, after the vertical mounting plate 12 is installed outside the acid hydrolysis reactor 1 , the inclined support plate 16 provides support for the transfer box 6 .

[0028] The inlet pipe 2 has a concave inner opening with a tapered groove 17 for fitting into the cone bucket 4.

[0029] By adopting the above technical solution, the feed pipe 2 cooperates with the tapered groove 17 to adapt to the bucket body of the cone bucket 4.

[0030] The outer shell of the ultrasonic generator 14 is welded with a side plate 15, and bolts are locked between the side plate 15 and the support plate 13;

[0031] By adopting the above technical solution, the ultrasonic generator 14 and the side mounting plate 15 can be locked on the surface of the support plate 13 in cooperation with bolts, thereby realizing the installation of the ultrasonic generator 14 on the support plate 13.

[0032] The transfer box 6 has a side connection port 9 on its wall which communicates with the secondary inlet pipe 8.

[0033] By adopting the above technical solution, the transfer box 6 is interconnected with the auxiliary inlet pipe 8 via the side connection port 9 .

[0034] The bottom box body of the transfer box 6 is tilted toward the cone 4 at the main inlet pipe 7, and the studs 10 for screwing the ultrasonic vibrator 11 are arranged obliquely outside the inclined box body of the transfer box 6;

[0035] By adopting the above technical scheme, after the oleic acid production raw material and the acidolysis liquid are poured into the main inlet pipe 7 and the auxiliary inlet pipe 8 respectively, the oleic acid production raw material and the acidolysis liquid can be gathered to the cone bucket 4 along the transfer box 6, and the studs 10 arranged obliquely outside the transfer box 6 can be screwed to install the ultrasonic vibrator 11.

[0036] It should be noted that the utility model is an acidolysis device for oleic acid production, wherein a mixing mechanism 3 is arranged at the feed pipe 2 of the acidolysis reactor 1, and a cone bucket 4 of the mixing mechanism 3 can be stuck in the feed pipe 2 for communication, and then the transfer box 6 above the cone bucket 4 can be fastened to the outside of the reactor body of the acidolysis reactor 1 with the help of a vertical mounting plate 12 and bolts, and a side mounting plate 15 can be installed on the surface of the support plate 13 outside the vertical mounting plate 12 to support an ultrasonic generator 14, and the ultrasonic generator 14 can be electrically connected to an ultrasonic vibrator 11, and the ultrasonic vibrator 11 is installed at a stud 10 outside the transfer box 6. When the oleic acid production raw material and the acidolysis solution are poured into the main inlet pipe 7 and the auxiliary inlet pipe 8 respectively, the oleic acid production raw material and the acidolysis solution can be connected along the transfer box 6. The transfer box 6 gathers towards the cone bucket 4, and the reduction tube 5 below the cone bucket 4 can slow down the speed at which the oleic acid production raw materials and the acidolysis liquid enter the acidolysis reactor. At this time, the ultrasonic generator 14 can convert high-frequency mechanical oscillations through the ultrasonic vibrator 11, so that the oleic acid production raw materials and the acidolysis liquid in the transfer box 6 produce small bubbles of cavitation reaction, so that the oleic acid production raw materials and the acidolysis liquid are mixed and contacted under the cavitation effect, and then the preliminarily mixed oleic acid production raw materials and the acidolysis liquid can flow into the acidolysis reactor 1 and be stirred and contacted, thereby increasing the efficiency of the acidolysis reaction of the oleic acid production raw materials and the acidolysis liquid, and improving the acidolysis efficiency during oleic acid production. The mixed liquid after the acidolysis is completed can be sent to the subsequent oleic acid production step for treatment.

[0037] It should be noted that the utility model is an acidolysis device for oleic acid production. The components in the utility model are all components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An acidolysis device for producing oleic acid, comprising an acidolysis reactor (1) and a feed pipe (2), characterized in that: The invention also comprises a mixing mechanism (3), wherein the mixing mechanism (3) comprises a cone bucket (4), a reduction pipe (5), a transfer box (6), a main inlet pipe (7), a secondary inlet pipe (8), a stud (10), an ultrasonic vibrator (11), a vertical mounting plate (12), a support plate (13) and an ultrasonic generator (14); a feed pipe (2) is fixed on the top of the acid hydrolysis reactor (1), and a cone bucket (4) is inserted into the pipe mouth of the feed pipe (2); the transfer box (6) and the reduction pipe (5) are respectively welded to each other at the upper and lower bucket mouths of the cone bucket (4), and the transfer box (6) is away from the other end of the cone bucket (4). A main inlet pipe (7) is welded to the surface of the box body, and a secondary inlet pipe (8) is welded to the outside of the transfer box (6) on one side of the main inlet pipe (7), and a stud (10) for installing an ultrasonic vibrator (11) is welded to the outside of the side box wall of the transfer box (6). A vertical mounting plate (12) is welded to the bottom of the transfer box (6) behind the cone bucket (4), and the vertical mounting plate (12) is bolted to the outside of the acid hydrolysis reactor (1). A support plate (13) is welded to the outer plate body of the vertical mounting plate (12), and the surface of the support plate (13) supports an ultrasonic generator (14) for controlling the ultrasonic vibrator (11).

2. The acidolysis device for producing oleic acid according to claim 1, characterized in that: An oblique support plate (16) is welded between the vertical mounting plate (12) and the bottom box wall of the transfer box (6).

3. The acidolysis device for producing oleic acid according to claim 1, characterized in that: The pipe opening of the feed pipe (2) is recessed and provided with a tapered groove (17) for fitting into the cone bucket (4).

4. The acidolysis device for producing oleic acid according to claim 1, characterized in that: A side mounting plate (15) is welded outside the shell of the ultrasonic generator (14), and bolts are locked between the side mounting plate (15) and the supporting plate (13).

5. The acidolysis device for producing oleic acid according to claim 1, characterized in that: The transfer box (6) has a side connection port (9) on the box wall which communicates with the auxiliary inlet pipe (8).

6. The acidolysis device for producing oleic acid according to claim 5, characterized in that: The bottom box body of the transfer box (6) is inclined at the main inlet pipe (7) toward the cone bucket (4), and studs (10) for screwing the ultrasonic vibrator (11) are arranged obliquely outside the inclined box body of the transfer box (6).