Full-automatic film removing machine for glass
By designing a fully automatic glass film removal machine including a base, support seat, vacuum suction cup and adjustable scraper, the existing equipment has solved the problems of high manufacturing costs, high maintenance costs and inability to adjust the scraper size, and the efficient and automated glass film removal treatment has been achieved.
Patent Information
- Application Number
- CN202421425110.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing glass film removal equipment has high equipment manufacturing and maintenance costs, and the scraper size cannot be adjusted according to different glass sizes, resulting in low film removal efficiency.
A fully automatic glass film removal machine is designed, which adopts a base, support seat, vacuum suction cup, push rod motor and adjustable scraper structure, combining sliding connection and threaded transmission to achieve adaptation to different glass sizes.
Fully automatic reciprocating scraping is realized, ensuring effective scraping of the glass surface film layer, wide adaptability range, reducing equipment manufacturing and maintenance costs, and improving film removal efficiency.
Smart Images

Figure CN222872804U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass film removal, and in particular relates to a full-automatic glass film removal machine. Background Art
[0002] Glass is a kind of architectural glass made by injecting insulating air or gas between two or more glasses. During the production process, a layer of film will remain on the surface of the glass. This layer of film may be a protective layer used in the production process to prevent the glass from being damaged and oxidized, or it may be a pollutant layer formed by dust, grease and other substances adhering to the glass surface during the production process. These film layers have adverse effects on the heat insulation and light transmission properties of insulating glass. At present, the three main methods of removing the film layer are mechanical scraping, chemical dissolution and photochemical oxidation. At present, the mainstream method is mechanical scraping to scrape the film layer. When scraping the film layer on the surface of the glass, although the film removal process can be performed fully automatically, the overall equipment manufacturing cost and maintenance cost are high, and the scraper size cannot be adjusted according to different glass sizes, which reduces the film removal efficiency. For this reason, we propose a fully automatic glass film removal machine. Utility Model Content
[0003] The utility model aims to provide a fully automatic glass film removal machine to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a fully automatic glass film removing machine comprises a base, the bottom side wall of the base is fixed with a symmetrically distributed support base, the support base is vertically arranged between the base, and a plurality of parallel vacuum suction cups are fixed on the upper surface of the base, and the upper surface of the vacuum suction cup is flush with the upper surface of the base, the upper surface of the base is fixed with a connecting seat 1, the other end of the connecting seat 1 is fixed with a connecting seat 2, the top of the connecting seat 2 is fixed with a connecting seat 3, one side side wall of the connecting plate 2 is slidably connected with a slide plate, the bottom end side wall of the slide plate is slidably connected with a moving plate, the bottom end side wall of the slide plate is fixed with a fixed seat, one side side wall of the fixed seat is fixed with a push rod motor 1, the output shaft of the push rod motor 1 passes through the fixed seat and is fixed to the side wall of the moving plate, the bottom end side wall of the moving plate is fixed with a cleaning plate, and the bottom end side wall of the cleaning plate is fixed with a scraper, the upper surface of the connecting seat 3 is fixed with a push rod motor 2, and the output shaft of the push rod motor 2 passes through the connecting seat 3 and is fixed to the upper surface of the slide plate.
[0005] It should be noted in the solution that a groove 1 is provided on a side wall of the movable plate close to the cleaning plate, a groove 2 is provided on a side wall of the groove 1, and a fixing mechanism is provided inside the groove 2.
[0006] It is further worth noting that the fixing mechanism includes an adjustment plate slidably connected between the side walls of the groove, a limiting block is fixed to one side wall of the adjustment plate, and the adjustment plate and the limiting block are vertically arranged.
[0007] It should be further explained that a threaded groove is provided on the side wall of the adjustment plate away from the limit block, and a limit channel is provided on the side wall of the movable plate. A threaded shaft is rotatably connected to the inner wall of the limit channel, one end of the threaded shaft is located inside the threaded groove, and the threaded shaft and the adjustment plate are threadedly connected.
[0008] As a preferred embodiment, a rotating plate is fixed to the other end of the threaded shaft outside the second groove, a slider is connected to the outer wall of one side of the movable plate for damping sliding, a locking block is fixed to the side wall of the slider close to the threaded shaft, and the outer wall of the threaded shaft is provided with symmetrically distributed locking grooves along the circumferential direction, and the locking block is snap-fitted with the locking grooves.
[0009] As a preferred embodiment, a connecting plate is fixed to a side wall of the cleaning plate close to the movable plate, the connecting plate is adapted to fit the groove, and a limiting groove is provided on one side wall of the connecting plate.
[0010] Compared with the prior art, the fully automatic glass film removal machine provided by the utility model has at least the following beneficial effects:
[0011] (1) The utility model can scrape off the film layer on the surface of the glass by cooperating with the structures such as the base, the support base, the vacuum suction cup, the connecting base 1, the connecting base 2, the connecting base 3, the slide plate, the moving plate, the push rod motor 1, the push rod motor, the cleaning plate, and the scraper, so as to effectively remove the film from the glass, and can also perform full-automatic reciprocating scraping to ensure the film scraping effect;
[0012] (2) The utility model can replace the scraper size corresponding to different glass sizes through the arrangement of groove one, groove two, and the coordination of the fixing mechanism, connecting plate, limit groove, slider, positioning block, positioning groove and other structures, so as to facilitate the glass film removal process, have a wide range of adaptability, and improve practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the structural front view of the utility model;
[0014] Figure 2 The structure side view of the utility model Figure 1 ;
[0015] Figure 3 The structure side view of the utility model Figure 2 ;
[0016] Figure 4for Figure 3 A schematic diagram of the enlarged structure of part A.
[0017] In the figure: 1. base; 2. support base; 3. vacuum suction cup; 4. connecting base 1; 5. connecting base 2; 6. connecting base 3; 7. slide plate; 8. moving plate; 9. fixed base; 10. push rod motor 1; 11. push rod motor 2; 12. cleaning plate; 13. scraper; 14. control box; 15. control switch; 16. groove 1; 17. groove 2; 18. adjustment plate; 19. limit block; 20. threaded shaft; 21. rotating plate; 22. threaded groove; 23. slider; 24. positioning block; 25. positioning groove; 26. limiting groove; 27. connecting plate. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the embodiments.
[0019] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0020] The following examples are used to illustrate the present invention, but cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.
[0021] See also Figure 1-4The utility model provides a fully automatic glass film removal machine, including a base 1, a symmetrically distributed support base 2 is fixed to the side wall of the bottom end of the base 1, the support base 2 is vertically arranged between the base 1, a plurality of parallel vacuum suction cups 3 are fixed to the upper surface of the base 1, the upper surface of the vacuum suction cup 3 is flush, the vacuum suction cup 3 is connected to a hose, and the other end of the hose is connected to a vacuum pump, wherein the vacuum suction cup 3 can suck and fix the glass, effectively and stably fix the position of the glass, a connecting seat 1 4 is fixed to the upper surface of the base 1, a connecting seat 2 5 is fixed to the other end of the connecting seat 1 4, a connecting seat 3 6 is fixed to the top of the connecting seat 2 5, and a connecting plate 27 is fixed on one side The side wall is slidably connected to a slide plate 7, and the bottom side wall of the slide plate 7 is slidably connected to a movable plate 8, a fixed seat 9 is fixed to the bottom side wall of the slide plate 7, a push rod motor 10 is fixed to one side wall of the fixed seat 9, the output shaft of the push rod motor 10 passes through the fixed seat 9 and is fixed to the side wall of the movable plate 8, a cleaning plate 12 is fixed to the bottom side wall of the movable plate 8, a scraper 13 is fixed to the bottom side wall of the cleaning plate 12, a push rod motor 2 11 is fixed to the upper surface of the connecting seat 3 6, the output shaft of the push rod motor 2 11 passes through the connecting seat 3 6 and is fixed to the upper surface of the slide plate 7, the position of the scraper 13 can be adjusted, and the scraper 13 can effectively remove the film layer on the glass surface.
[0022] A groove 16 is provided on the side wall of the movable plate 8 close to the cleaning plate 12, and a groove 2 17 is provided on the side wall of the groove 16. A fixing mechanism is provided inside the groove 2 17, and the fixing mechanism includes an adjusting plate 18 slidably connected between the side walls on both sides of the groove 2 17. A limiting block 19 is fixed to one side wall of the adjusting plate 18. The adjusting plate 18 and the limiting block 19 are vertically arranged. A threaded groove 22 is provided on the side wall of the adjusting plate 18 away from the limiting block 19. A limiting channel is provided on one side wall of the movable plate 8, and a threaded shaft 20 is rotatably connected to the inner wall of the limiting channel. One end of the threaded shaft 20 is located inside the threaded groove 22, and the threaded shaft 20 is threadedly connected to the adjusting plate 18. The other end of the threaded shaft 20 is located outside the groove 2 17 and a rotating plate 21 is fixed thereto. When the staff rotates the rotating plate 21, the rotating plate 21 drives the threaded shaft 20 to rotate, and the threaded shaft 20 drives the adjusting plate 18 through the threaded transmission. The plate 18 moves, so that the adjustment plate 18 drives the limit block 19 to adjust the position, thereby replacing the scraper 13, which is convenient for removing film from glasses of different sizes. A slider 23 is connected to the outer wall of one side of the movable plate 8 in a damping sliding manner. A blocking block 24 is fixed to the side wall of the slider 23 close to the threaded shaft 20. The outer wall of the threaded shaft is provided with symmetrically distributed blocking grooves 25 along the circumferential direction. The blocking block 24 and the blocking groove 25 are engaged with each other, so as to further fix the adjusted position. A connecting plate 27 is fixed to the side wall of the cleaning plate 12 close to the movable plate 8. The connecting plate 27 is adapted to the groove 16. A limiting groove 26 is provided on one side wall of the connecting plate 27. When the connecting plate 27 enters the interior of the groove 16, the limiting block 19 is engaged with the limiting groove 26 provided on the side wall of the connecting plate 27, thereby moving the cleaning plate 12 and the movable plate 8, thereby performing a mobile film removal process on the glass.
[0023] A control switch 15 is fixed to the outer wall of one side of the connecting base 2 5, and a control box 14 is connected to the outer wall of one side of the connecting base 2 5. A single-chip microcomputer is arranged inside the control box 14. The input end of the MSP430 single-chip microcomputer is connected to the control switch 15, and the output end of the single-chip microcomputer is electrically connected to the vacuum pump, the push rod motor 10, and the push rod motor 2 11. The operation of the vacuum pump, the push rod motor 10, and the push rod motor 2 11 controlled by the single-chip microcomputer is controlled by PCL program input, which belongs to the existing mature technology.
[0024] The scheme has the following working process: when the glass is subjected to film removal treatment, the glass is placed on the upper surface of multiple vacuum suction cups 3, and then the control switch 15 is pressed, and the single chip microcomputer controls the vacuum pump, the push rod motor 10, and the push rod motor 2 11 to start. First, the vacuum pump is started to make the vacuum suction cup 3 suck and fix the glass, and the push rod motor 2 11 pushes the slide plate 7, and the slide plate 7 drives the moving plate 8 and the fixing seat 9 to move downward, and the moving plate 8 drives the cleaning plate 12 and the scraper 13 to move downward, so that the scraper 13 touches the surface of the glass. The film layer is in contact with the glass, and then the push rod motor 11 pushes the moving plate 8, the moving plate 8 drives the cleaning plate 12 to move, the cleaning plate 12 drives the scraper 13 to move, and the scraper 13 scrapes the film layer on the glass surface. When the scraping is completed, the control switch 15 is pressed again, so that the vacuum pump controls the vacuum suction cup 3 to release the glass. At the same time, the push rod motor 10 and the push rod motor 2 11 drive the moving plate 8, the cleaning plate 12 and the scraper 13 to return to the initial position. When the scraper 13 is adjusted according to different glass sizes, When the specification is different, by pushing the slider 23, the slider 23 drives the positioning block 24 to move, the positioning block 24 is separated from the positioning groove 25, and then the rotating plate 21 is rotated, the rotating plate 21 drives the threaded shaft 20 to rotate, the threaded shaft 20 drives the adjusting plate 18 to move through the thread transmission, the adjusting plate 18 drives the limiting block 19 to move, the limiting block 19 enters the inside of the groove 17, so that the limiting block 19 is separated from the limiting groove 26, so that the cleaning plate 12 drives the connecting plate 27 to move out of the groove 16, and then moves different sizes. The cleaning plate 12 of an inch is used, and the cleaning plate 12 drives the scraper 13 to move. At the same time, the cleaning plate 12 drives the connecting plate 27 to enter the inside of the groove 16, and then the rotating plate 21 is reversed, and the rotating plate 21 drives the threaded shaft 20 to rotate. The threaded shaft 20 drives the adjusting plate 18 to move through the threaded transmission, and the adjusting plate 18 drives the limit block 19 to move, so that the limit block 19 is engaged with the limit groove 26 provided on the side wall of the connecting plate 27, thereby fixing the position of the scraper 13, and then continuing to remove the film from the glass.
[0025] Unless otherwise defined, the technical or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "including" or "comprising" and the like used in the present invention mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. The words "connect" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the described object changes, the relative position relationship may also change accordingly.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic glass film removal machine, comprising a base (1), characterized in that: The bottom side wall of the base (1) is fixed with a symmetrically distributed support seat (2), the support seat (2) and the base (1) are vertically arranged, the upper surface of the base (1) is fixed with a plurality of parallel vacuum suction cups (3), the upper surfaces of the vacuum suction cups (3) are flush, the upper surface of the base (1) is fixed with a connecting seat 1 (4), the other end of the connecting seat 1 (4) is fixed with a connecting seat 2 (5), the top of the connecting seat 2 (5) is fixed with a connecting seat 3 (6), one side wall of the connecting plate (27) 2 is slidably connected with a slide plate (7), the bottom side wall of the slide plate (7) is slidably connected with the connecting plate (27) 2 A movable plate (8) is movably connected, a fixed seat (9) is fixed to the bottom side wall of the slide plate (7), a push rod motor (10) is fixed to one side wall of the fixed seat (9), an output shaft of the push rod motor (10) passes through the fixed seat (9) and is fixed to the side wall of the movable plate (8), a cleaning plate (12) is fixed to the bottom side wall of the movable plate (8), a scraper (13) is fixed to the bottom side wall of the cleaning plate (12), a push rod motor (2) (11) is fixed to the upper surface of the connecting seat (6), and an output shaft of the push rod motor (2) (11) passes through the connecting seat (6) and is fixed to the upper surface of the slide plate (7).
2. The fully automatic glass film removal machine according to claim 1, characterized in that: A groove 1 (16) is provided on a side wall of the movable plate (8) close to the cleaning plate (12), a groove 2 (17) is provided on a side wall of the groove 1 (16), and a fixing mechanism is provided inside the groove 2 (17).
3. The fully automatic glass film removal machine according to claim 2, characterized in that: The fixing mechanism comprises an adjusting plate (18) slidably connected between the side walls of the second groove (17), a limiting block (19) is fixed on one side wall of the adjusting plate (18), and the adjusting plate (18) and the limiting block (19) are vertically arranged.
4. The fully automatic glass film removal machine according to claim 3 is characterized in that: A threaded groove (22) is provided on a side wall of the adjustment plate (18) away from the limiting block (19), and a limiting channel is provided on a side wall of the movable plate (8). A threaded shaft (20) is rotatably connected to the inner wall of the limiting channel. One end of the threaded shaft (20) is located inside the threaded groove (22), and the threaded shaft (20) is threadedly connected to the adjustment plate (18).
5. The fully automatic glass film removal machine according to claim 4, characterized in that: The other end of the threaded shaft (20) is located outside the second groove (17) and is fixed with a rotating plate (21); the outer wall of one side of the movable plate (8) is connected to a slider (23) in a damping sliding manner; a locking block (24) is fixed to a side wall of the slider (23) close to the threaded shaft (20); the outer wall of the threaded shaft is provided with symmetrically distributed locking grooves (25) along the circumferential direction; the locking block (24) is engaged with the locking grooves (25).
6. The fully automatic glass film removal machine according to claim 5, characterized in that: A connecting plate (27) is fixed to a side wall of the cleaning plate (12) close to the movable plate (8), the connecting plate (27) is adapted to be arranged in the groove 1 (16), and a limiting groove (26) is provided on a side wall of the connecting plate (27).