Automatic position adjusting device for forging super-long shaft

Abstract

The utility model discloses an automatic position adjusting device for super-long shaft forging, and relates to the technical field of super-long shaft forging. The device comprises a base, a forging device is arranged at the top of the base, a movable seat is in contact with the top of the base, first square grooves are formed in the front face and the back face of the base, round rods are fixedly connected to the inner walls of the two first square grooves, and limiting blocks are slidably connected to the outer surfaces of the two round rods. According to the utility model, the position adjusting assembly is arranged, specifically, the motor II is turned on to drive the super-long shaft to rotate at the top of the forging table, and the motor I is turned on to drive the moving seat to move towards the right side, so that operators do not need to have higher skills and experiences when the super-long shaft is forged; the precision of the super-long shaft cannot fluctuate due to the influence of human factors, the forging quality of the super-long shaft is improved, meanwhile, the device can accurately adjust the super-long shaft within a short time, and the forging efficiency of the super-long shaft is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of super-long shaft forging processing, in particular to an automatic positioning device for super-long shaft forging processing. Background Art

[0002] As we all know, long shaft products are an indispensable part of mechanical accessories. They can be used and installed in various mechanical equipment. Their importance is self-evident.

[0003] Existing shaft forging is usually done by manual adjustment, which not only requires the operator to have high skills and experience, but may also be affected by human factors, resulting in fluctuations in accuracy, reducing the quality of forging processing of ultra-long shafts. Manual adjustment is inefficient and each adjustment requires manual operation and takes a lot of time. Especially in complex or large-scale production, the efficiency problem is more prominent. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic positioning device for forging of super-long shafts. By setting a positioning component, the super-long shaft does not need to be manually adjusted during forging, which solves the problem that the existing shaft forging is usually manual adjustment, which not only requires the operator to have high skills and experience, but also may be affected by human factors and cause fluctuations in accuracy, thereby reducing the quality of the forging process of the super-long shaft. The manual positioning efficiency is low and each adjustment requires manual operation and consumes a lot of time. Especially in complex or large-scale production, the efficiency problem is more prominent.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is an automatic positioning device for forging an ultra-long shaft, comprising a base, a forging device is arranged on the top of the base, a moving seat is contacted on the top of the base, a square groove is opened on the front and back of the base, two inner walls of the square grooves are fixedly connected with round rods, the outer surfaces of the two round rods are slidably connected with limiting blocks, a forging table is fixedly connected to the top of the base, the sides of the two limiting blocks close to each other are fixedly connected to the outer surface of the moving seat, a supporting component is arranged inside the base, a positioning component is arranged inside the moving seat, the positioning component comprises a motor, the left side of the base is fixedly connected to the right side of the motor, and the A second square groove is provided inside the base, and a threaded rod is rotatably connected to the inner wall of the second square groove, the right output end of the motor is fixedly connected to the left side of the threaded rod, a moving block is threadedly connected to the outer surface of the threaded rod, the top of the moving block is fixedly connected to the bottom of the moving seat, and a rotating shaft is rotatably connected to the inner wall of the moving seat. By setting a positioning component, the operator does not need to have high skills and experience during the forging of the super-long shaft, and the accuracy of the super-long shaft will not fluctuate due to human factors, which improves the quality of the forging of the super-long shaft. At the same time, the device can complete precise adjustment of the super-long shaft in a short time, thereby improving the efficiency of the forging of the super-long shaft.

[0007] Furthermore, a motor 2 is fixedly connected to the left side of the movable seat, a right side output end of the motor 2 is fixedly connected to the left side of the rotating shaft, a turntable is fixedly connected to the right side of the rotating shaft, a fixed plate is fixedly connected to the left side of the turntable, an electric push rod 1 is rotatably connected to the right side of the fixed plate, and a telescopic rod 1 is fixedly connected to the top output end of the electric push rod 1. By setting the fixed plate, the stability of the electric push rod 1 during operation is improved.

[0008] Furthermore, a slide groove 1 is opened on the inner wall of the turntable, and the number of the slide grooves 1 is six. The six slide grooves 1 are arranged in an array on the central circumference of the turntable. The parts contained in the six slide grooves 1 are the same. A slider 1 is slidably connected to the inner wall of the slide groove 1, and a clamping block is fixedly connected to the back of the slider 1. By setting the slider 1, the clamping block can clamp the extra-long shaft more quickly.

[0009] Furthermore, the inner wall of the slider is rotatably connected to a fixed rod, a rotating block is fixedly connected to the left side of the fixed rod, a groove 1 is provided inside the rotating disk, the inner wall of the groove 1 is rotatably connected to a limiting disk, a slide groove 2 is provided inside the limiting disk, the inner wall of the slide groove 2 is slidably connected to the outer surface of the rotating block, a fixed block 1 is fixedly connected to the outer surface of the limiting disk, and the outer surface of the fixed block 1 is rotatably connected to the top of the telescopic rod 1. By setting the fixed block 1, the limiting disk can be rotated more conveniently and stably.

[0010] Furthermore, the support assembly includes a support seat, a square groove three is opened on the top of the base, a fixing block two is fixedly connected to the inner wall of the square groove three, and the left side of the fixing block two is rotatably connected to the right side of the support seat. By setting the support assembly, the extra-long shaft is more stable during the forging process, and the extra-long shaft will not fall due to center offset, thereby avoiding the occurrence of safety accidents and improving the practicability of the device.

[0011] Furthermore, a rotating shaft is rotatably connected to the inner wall of the support seat, a sliding groove three is provided at the bottom of the support seat, and a sliding block is slidably connected to the inner wall of the sliding groove three. By setting the support seat, the stability of the super-long shaft during forging is improved.

[0012] Furthermore, a fixed block three is fixedly connected to the inner wall of the square groove three, and the right side of the fixed block three is rotatably connected to the electric push rod two. The right side output end of the electric push rod two is fixedly connected to the telescopic rod two, and the right side of the telescopic rod two is rotatably connected to the left side of the slider. By setting the slider, the support seat can be easily rotated.

[0013] The utility model has the following beneficial effects:

[0014] The utility model sets a positioning component, specifically, turns on motor 2 to drive the extra-long shaft to rotate on the top of the forging table, and turns on motor 1 to drive the moving seat to move to the right, so that the extra-long shaft does not require the operator to have high skills and experience during the forging process, and the accuracy of the extra-long shaft will not fluctuate due to human factors, thereby improving the forging quality of the extra-long shaft. At the same time, the device can complete precise adjustment of the extra-long shaft in a short time, thereby improving the efficiency of the forging process of the extra-long shaft.

[0015] The utility model sets a support component, specifically, opens the second electric push rod to drive the second telescopic rod to extend to the side away from the second electric push rod. When the second telescopic rod extends, it pushes the support seat to rotate upward in the inner wall of the second fixed block, so that the support seat can rotate upward, driving the top of the rotating shaft to contact the bottom of the extra-long shaft, making the extra-long shaft more stable during the forging process, and preventing the extra-long shaft from falling due to center offset, thereby avoiding the occurrence of safety accidents and improving the practicality of the device.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall left side structure of the utility model;

[0020] Figure 3 This is a front cross-sectional structural diagram of the utility model mobile seat;

[0021] Figure 4 It is a schematic diagram of the overall structure of the fixing plate of the utility model;

[0022] Figure 5 It is a schematic diagram of the overall structure of the limit plate of the utility model;

[0023] Figure 6 The utility model is a schematic diagram of the overall structure of the turntable.

[0024] Figure 7 It is a schematic diagram of the overall structure of the rotating shaft of the utility model.

[0025] Figure 8 It is a schematic diagram of the overall structure of the support seat of the utility model.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1. Base; 2. Forging device; 3. Moving seat; 4. Limiting block; 5. Round rod; 6. Forging table; 11. Positioning assembly; 111. Motor 1; 112. Threaded rod; 113. Moving block; 114. Motor 2; 115. Rotating shaft; 116. Turntable; 117. Fixed plate; 118. Electric push rod 1; 119. Telescopic rod 1; 120. Slider 1; 121. Clamping block; 122. Limiting plate; 123. Turntable; 124. Fixed rod; 125. Fixed block 1; 22. Support assembly; 221. Support seat; 222. Rotating shaft; 223. Fixed block 2; 224. Fixed block 3; 225. Electric push rod 2; 226. Telescopic rod 2; 227. Slider. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-8As shown, the utility model is an automatic positioning device for forging of an ultra-long shaft, comprising a base 1, a forging device 2 is arranged on the top of the base 1, a moving seat 3 is contacted on the top of the base 1, square grooves 1 are opened on the front and back of the base 1, round rods 5 are fixedly connected to the inner walls of the two square grooves 1, and the outer surfaces of the two round rods 5 are slidably connected to limit blocks 4, a forging table 6 is fixedly connected to the top of the base 1, and the sides of the two limit blocks 4 close to each other are fixedly connected to the outer surface of the moving seat 3, and a supporting assembly 2 is arranged inside the base 1. 2. A positioning assembly 11 is arranged inside the movable seat 3, and the positioning assembly 11 includes a motor 111. The left side of the base 1 is fixedly connected to the right side of the motor 111. A square groove 2 is provided inside the base 1. A threaded rod 112 is rotatably connected to the inner wall of the square groove 2. The right output end of the motor 111 is fixedly connected to the left side of the threaded rod 112. A movable block 113 is threadedly connected to the outer surface of the threaded rod 112. The top of the movable block 113 is fixedly connected to the bottom of the movable seat 3. The inner wall of the movable seat 3 is rotatably connected to a rotating shaft 115.

[0030] A motor 2 114 is fixedly connected to the left side of the moving seat 3, and the right output end of the motor 2 114 is fixedly connected to the left side of the rotating shaft 115. A turntable 116 is fixedly connected to the right side of the rotating shaft 115, and a fixed plate 117 is fixedly connected to the left side of the turntable 116. The right side of the fixed plate 117 is rotatably connected to an electric push rod 118, and the top output end of the electric push rod 118 is fixedly connected to a telescopic rod 119.

[0031] A slide groove 1 is provided on the inner wall of the turntable 116. There are six slide grooves 1, which are arranged in an array on the central circumference of the turntable 116. The parts contained in the six slide grooves 1 are the same. A slider 120 is slidably connected to the inner wall of the slide groove 1, and a clamping block 121 is fixedly connected to the back of the slider 120.

[0032] The inner wall of the slider 120 is rotatably connected to a fixed rod 124, and a rotating block 123 is fixedly connected to the left side of the fixed rod 124. A groove 1 is provided inside the turntable 116, and the inner wall of the groove 1 is rotatably connected to a limiting disk 122. A slide groove 2 is provided inside the limiting disk 122, and the inner wall of the slide groove 2 is slidably connected to the outer surface of the rotating block 123. The outer surface of the limiting disk 122 is fixedly connected to a fixed block 125, and the outer surface of the fixed block 125 is rotatably connected to the top of the telescopic rod 119. By setting the adjustment component 11, specifically turning on the motor 2 114 to drive the super-long shaft to rotate on the top of the forging table 6, and turning on the motor 111 to drive the moving seat 3 to move to the right, the super-long shaft does not require the operator to have high skills and experience during the forging process, and the accuracy of the super-long shaft will not be affected by human factors and fluctuate, thereby improving the forging quality of the super-long shaft. At the same time, the device can complete precise adjustment of the super-long shaft in a short time, thereby improving the efficiency of the super-long shaft forging.

[0033] The support assembly 22 includes a support seat 221 . A square groove 3 is formed on the top of the base 1 . A fixing block 223 is fixedly connected to the inner wall of the square groove 3 . The left side of the fixing block 223 is rotatably connected to the right side of the support seat 221 .

[0034] The inner wall of the support seat 221 is rotatably connected with a rotating shaft 222 , and a sliding groove three is provided at the bottom of the support seat 221 , and a sliding block 227 is slidably connected with the inner wall of the sliding groove three.

[0035] A fixed block 3 224 is fixedly connected to the inner wall of the square groove 3, and the right side of the fixed block 3 224 is rotatably connected to the electric push rod 225. A telescopic rod 226 is fixedly connected to the right output end of the electric push rod 225. The right side of the telescopic rod 226 is rotatably connected to the left side of the slider 227. By setting the support component 22, specifically opening the electric push rod 225 to drive the telescopic rod 226 to extend to the side away from the electric push rod 225, and the extension of the telescopic rod 226 will push the support seat 221 to rotate upward in the inner wall of the fixed block 223, so that the support seat 221 can rotate upward, driving the top of the rotating shaft 222 to contact the bottom of the super-long shaft, so that the super-long shaft is more stable during the forging process, and the super-long shaft will not fall due to the center offset, thereby avoiding the occurrence of safety accidents and improving the practicability of the device.

[0036] A specific application of this embodiment is: when it is necessary to forge an extra-long shaft, first place one end of the extra-long shaft at the center of the right side of the turntable 116, turn on the electric push rod 118 to drive the telescopic rod 119 to retract, and during the retraction of the telescopic rod 119, the fixed block 125 drives the limit plate 122 to rotate counterclockwise in the inner wall of the turntable 116, and during the counterclockwise rotation of the limit plate 122, the rotating block 123 drives the slider 120 to move toward the center of the turntable 116, so that one side of the clamping block 121 can contact the outer surface of the extra-long shaft. The forging device 2 forges the super-long shaft on the top of the forging table 6, and at the same time, the motor 114 is turned on to drive the rotating shaft 115 to rotate. When the rotating shaft 115 rotates, the rotating table 116 is driven to rotate, so that the super-long shaft can rotate on the top of the forging table 6, so that the super-long shaft does not require the operator to have high skills and experience during the forging process, and will not be affected by human factors to cause the accuracy of the super-long shaft to fluctuate, thereby improving the quality of the forging process of the super-long shaft. At the same time, the device can complete the forging of the super-long shaft in a short time. Precise adjustment improves the efficiency of forging of super-long shafts. Turn on motor 111 to drive threaded rod 112 to rotate. When threaded rod 112 rotates, it drives moving block 113 to move to the right. When moving block 113 moves to the right, it drives moving seat 3 to move to the right, so that the device can quickly forge super-long shafts, which improves the forging efficiency of the device. As the forging time of the super-long shaft increases, the length of the super-long shaft that has been forged on the right side of the forging table 6 will become longer. Turn on electric push rod 225 to drive telescopic rod 226 away from the electric push rod When one side of the second telescopic rod 225 is extended, the extension of the telescopic rod 226 will push the support seat 221 to rotate upward in the inner wall of the fixed block 223. During the rotation of the support seat 221, the slider 227 will move in the inner wall of the slide groove opened at the bottom of the support seat 221. By continuously pushing the support seat 221 to rotate upward, the top of the rotating shaft 222 will contact the bottom of the super-long shaft, making the super-long shaft more stable during the forging process, and will not cause the super-long shaft to fall due to center offset, thereby avoiding the occurrence of safety accidents and improving the practicability of the device.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic positioning device for forging an ultra-long shaft, comprising a base (1), a forging device (2) being arranged on the top of the base (1), a movable seat (3) being in contact with the top of the base (1), a square groove (1) being provided on the front and back of the base (1), round rods (5) being fixedly connected to the inner walls of two square grooves (1), and limit blocks (4) being slidably connected to the outer surfaces of the two round rods (5), and a forging table (6) being fixedly connected to the top of the base (1), characterized in that: The sides of the two limit blocks (4) that are close to each other are fixedly connected to the outer surface of the movable seat (3); a support component (22) is provided inside the base (1); and a positioning component (11) is provided inside the movable seat (3); The positioning assembly (11) comprises a motor 1 (111); the left side of the base (1) is fixedly connected to the right side of the motor 1 (111); a square groove 2 is provided inside the base (1); a threaded rod (112) is rotatably connected to the inner wall of the square groove 2; the right output end of the motor 1 (111) is fixedly connected to the left side of the threaded rod (112); a moving block (113) is threadedly connected to the outer surface of the threaded rod (112); the top of the moving block (113) is fixedly connected to the bottom of the moving seat (3); and the inner wall of the moving seat (3) is rotatably connected to a rotating shaft (115).

2. The automatic positioning device for forging of an ultra-long shaft according to claim 1, characterized in that: The left side of the movable seat (3) is fixedly connected to a second motor (114); the right side output end of the second motor (114) is fixedly connected to the left side of a rotating shaft (115); the right side of the rotating shaft (115) is fixedly connected to a rotating disk (116); the left side of the rotating disk (116) is fixedly connected to a fixed plate (117); the right side of the fixed plate (117) is rotatably connected to an electric push rod (118); the top output end of the electric push rod (118) is fixedly connected to a telescopic rod (119).

3. The automatic positioning device for forging of an ultra-long shaft according to claim 2, characterized in that: The inner wall of the turntable (116) is provided with a slide groove 1, the number of the slide grooves 1 being six, the six slide grooves 1 being arranged in an array on the central circumference of the turntable (116), the parts contained in the six slide grooves 1 being the same, the inner wall of the slide groove 1 being slidably connected to a slider 1 (120), and the back of the slider 1 (120) being fixedly connected to a clamping block (121).

4. The automatic positioning device for forging of an ultra-long shaft according to claim 3, characterized in that: The inner wall of the slider 1 (120) is rotatably connected to a fixed rod (124), and a rotating block (123) is fixedly connected to the left side of the fixed rod (124). A groove 1 is provided inside the rotating disk (116), and the inner wall of the groove 1 is rotatably connected to a limiting disk (122). A sliding groove 2 is provided inside the limiting disk (122), and the inner wall of the sliding groove 2 is slidably connected to the outer surface of the rotating block (123). The outer surface of the limiting disk (122) is fixedly connected to a fixed block 1 (125), and the outer surface of the fixed block 1 (125) is rotatably connected to the top of the telescopic rod 1 (119).

5. The automatic positioning device for forging of an ultra-long shaft according to claim 1, characterized in that: The support assembly (22) comprises a support seat (221), a square groove three is provided on the top of the base (1), a fixing block two (223) is fixedly connected to the inner wall of the square groove three, and the left side of the fixing block two (223) is rotatably connected to the right side of the support seat (221).

6. The automatic positioning device for forging of an ultra-long shaft according to claim 5, characterized in that: The inner wall of the support seat (221) is rotatably connected to a rotating shaft (222), a sliding groove three is provided at the bottom of the support seat (221), and a sliding block (227) is slidably connected to the inner wall of the sliding groove three.

7. The automatic positioning device for forging of an ultra-long shaft according to claim 6, characterized in that: The inner wall of the third square groove is fixedly connected with a third fixing block (224), and the right side of the third fixing block (224) is rotatably connected with the second electric push rod (225).

8. The automatic positioning device for forging of an ultra-long shaft according to claim 7, characterized in that: The right output end of the second electric push rod (225) is fixedly connected to the second telescopic rod (226), and the right side of the second telescopic rod (226) is rotatably connected to the left side of the slider (227).

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