Crystallizer dummy ingot cage verification device
By designing the crystallizer ingot cage verification device, the structure of the guide shaft and sliding plate and the adjustable support plate are used to solve the dimensional error problem caused by manual measurement, and the rapid and accurate verification of the ingot cage dimensions are achieved, and the safety and efficiency of production are improved.
Patent Information
- Application Number
- CN202421436368.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-23
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-23
AI Technical Summary
In the prior art, the size verification of the crystallizer ingot cage relies on manual measurement, resulting in large dimensional errors, and it is impossible to ensure that the ingot cage meets the production process requirements, which is easy to lead to equipment accidents.
A crystallizer ingot cage verification device is designed, including a base plate, a vertical plate, a sliding plate, a guide shaft and an adjustable support plate. Through the structural design of the guide shaft and a sliding plate and an adjustable support plate, the fast and accurate verification of the size of the ingot cage is achieved.
It improves measurement accuracy and efficiency, reduces production accidents caused by deviation in the size of the ingot cage, and meets the strict requirements of the continuous cast steel process.
Smart Images

Figure CN222873321U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of continuous steel casting, and in particular relates to a crystallizer ingot cage calibration device. Background Art
[0002] When the rectangular billet continuous casting machine seals the ingot head before pouring, the dimensional deviation of the ingot cage can easily cause equipment accidents such as scratching the copper tube of the crystallizer, unhooking, and steel leakage.
[0003] However, if the size of the self-made dummy cage is too large or too small, it is not good for continuous casting; if the size of the self-made dummy cage hook rod is too small or the welding angle is biased, it will not prevent the hook from coming off, there is a risk of steel leakage, and it is very easy to cause the problem of leakage in the dovetail slot cavity. If the size of the self-made dummy cage hook rod is too large, it will not fit into the dovetail slot of the dummy head, and it is easy to scratch the shell of the crystallizer and cannot be used.
[0004] At present, the crystallizer dart cage is calibrated by manual measurement with a tape measure. Since the finished product dart cage is a three-dimensional structure, this measurement method leads to large errors in the measured size values and cannot ensure that the crystallizer dart cage meets the production process requirements. Summary of the invention
[0005] The utility model aims at the defects in the prior art and provides a crystallizer ingot cage calibration device.
[0006] To achieve the above objectives, the utility model adopts the following technical scheme, including a base plate, a first vertical plate, a second vertical plate, a first sliding plate, a second sliding plate, a first guide shaft, a second guide shaft, a third guide shaft, a fourth guide shaft, a support plate and an adjusting bolt.
[0007] The first vertical plate and the second vertical plate are vertically fixed on the base plate to form a frame structure, wherein the first guide axis and the second guide axis are arranged in parallel and respectively embedded in the preset openings of the first vertical plate and the second vertical plate to form a first group of guide axes, and the third guide axis and the fourth guide axis are arranged in parallel and also embedded in the preset openings of the second vertical plate to form a second group of guide axes.
[0008] One end of the first sliding plate is respectively passed through by the first guide shaft and the second guide shaft, and is slidably connected to the first group of guide shafts. One end of the second sliding plate is passed through by the third guide shaft and the fourth guide shaft, and is slidably connected to the second group of guide shafts, thereby realizing the sliding of the sliding plate along the guide shafts.
[0009] The other end of the first sliding plate is perpendicular to the other end of the second sliding plate, and together with the first vertical plate and the second vertical plate, forms a rectangular frame for accommodating the ingot cage.
[0010] Furthermore, the first sliding plate and the second sliding plate are both provided with a strip hole slideway, and the support plate is slidably connected to the corresponding sliding plate through an adjusting bolt, and the support plate can be slid in the slideway by manually adjusting the bolt to achieve left and right position adjustment of the support plate.
[0011] Furthermore, the adjusting bolt is connected to the backing plate through threads, thereby ensuring the stability and precise adjustment of the backing plate position.
[0012] Furthermore, the length of the first sliding plate is longer than that of the second sliding plate, and two supporting plates are arranged on the first sliding plate, and one supporting plate is arranged on the second sliding plate.
[0013] Furthermore, the shape of the support plate matches the contact surface of the dummy cage to optimize the contact area and improve the accuracy of the measurement.
[0014] Furthermore, the bottom plate, the first vertical plate, the second vertical plate and the sliding plate are all made of steel to ensure the durability and stability of the device.
[0015] Furthermore, it also includes a limiting mechanism, which is arranged on the guide shaft and is used to limit the sliding range of the sliding plate to prevent excessive sliding from damaging the device or affecting the measurement.
[0016] Furthermore, an interference fit is adopted between the openings on the first vertical plate and the second vertical plate and the corresponding guide shafts to ensure that the first group of guide shafts and the second group of guide shafts are firmly installed and maintain parallelism.
[0017] Compared with the prior art, the utility model has beneficial effects.
[0018] The utility model can be used as a measurement auxiliary tool, and can be combined with measuring tools such as a tape measure to calibrate the size of a crystallizer dummy cage before use, so as to screen the crystallizer dummy cages with sizes meeting the requirements and put them into use, thereby improving the measurement accuracy and efficiency.
[0019] The utility model has a simple structure and is easy to operate, can significantly improve the verification efficiency and accuracy, reduce production accidents caused by deviations in the size of the ingot cage, and meet the strict requirements of the continuous steel casting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. The protection scope of the utility model is not limited to the following descriptions.
[0021] Figure 1 It is a three-dimensional view of a crystallizer dummy cage calibration device.
[0022] Figure 2 The figure is a top view of a crystallizer dart cage calibration device.
[0023] Figure 3The present invention is a top view of a crystallizer dummy cage calibration device with a dummy cage.
[0024] Figure 4 The invention relates to a crystallizer dummy cage calibration device with a three-dimensional view of the dummy cage.
[0025] Figure 5 The present invention is a three-dimensional view of a dummy cage of a crystallizer dummy cage calibration device.
[0026] In the figure, the bottom plate is 1, the first vertical plate is 2, the second vertical plate is 3, the first sliding plate is 4, the second sliding plate is 5, the first guide shaft is 6, the second guide shaft is 7, the third guide shaft is 8, the fourth guide shaft is 9, the support plate is 10, the ingot cage is 11, and the adjusting bolt is 12. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and beneficial effects of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments.
[0028] like Figure 1-5 As shown, the crystallizer dummy cage inspection device includes a bottom plate 1, a first vertical plate 2, a second vertical plate 3, a first sliding plate 4, a second sliding plate 5, a first guide shaft 6, a second guide shaft 7, a third guide shaft 8, a fourth guide shaft 9, a support plate 10 and an adjusting bolt 12. The bottom plate 1, the first vertical plate 2, the second vertical plate 3 and the sliding plate are all made of steel to ensure the durability and stability of the device.
[0029] The first vertical plate 2 and the second vertical plate 3 are vertically fixed to the upper surface of the base plate 1 to form a frame structure, wherein the first guide axis 6 and the second guide axis 7 are arranged in parallel and respectively embedded in the preset openings of the first vertical plate 2 and the second vertical plate 3 to form a first group of guide axes, and the third guide axis 8 and the fourth guide axis 9 are arranged in parallel and also embedded in the preset openings of the second vertical plate 3 to form a second group of guide axes.
[0030] One end of the first sliding plate 4 is respectively passed through by the first guide shaft 6 and the second guide shaft 7, and is slidably connected with the first group of guide shafts. One end of the second sliding plate 5 is passed through by the third guide shaft 8 and the fourth guide shaft 9, and is slidably connected with the second group of guide shafts, so that the sliding plate can slide along the guide shafts. Specifically, the sliding can be damping sliding or friction sliding. The other end of the first sliding plate 4 is perpendicular to the other end of the second sliding plate 5, and together with the first vertical plate 2 and the second vertical plate 3, forms a rectangular frame for accommodating the ingot cage.
[0031] The first sliding plate 4 and the second sliding plate 5 are both provided with a strip hole slideway, and the support plate 10 is slidably connected to the corresponding sliding plate through the adjusting bolt 12. The bolt 12 can be manually adjusted to slide left and right in the slideway to achieve left and right position adjustment of the support plate 10. The adjusting bolt 12 is connected to the support plate 10 through a threaded connection to ensure the stability and precise adjustment of the position of the support plate 10.
[0032] The crystallizer ingot cage calibration device of the utility model realizes fast and accurate calibration of the ingot cage size through the structural design of the guide shaft and the sliding plate in combination with the adjustable support plate 10, effectively avoiding the error of traditional manual direct measurement and improving the safety and efficiency of continuous steel casting production.
[0033] Instructions for use:
[0034] a) Slide the first sliding plate 4 and the second sliding plate 5 to the outer ends to facilitate the placement of the ingot cage.
[0035] b) One side of the dummy cage is placed close to the first vertical plate 2, and the other side is placed close to the second vertical plate 3, and then the sliding plate is pushed to make the support plate 10 close to both sides of the dummy cage.
[0036] c) Adjust the position of the support plate 10 as needed to ensure that it fits tightly with the starter cage body and can be used for starter cages of different lengths.
[0037] d) Use a tape measure to measure the distance between the inner side of the vertical plate and the corresponding support plate 10 to determine the outer contour size of the ingot cage.
[0038] Embodiment 1: The length of the first sliding plate 4 is longer than that of the second sliding plate 5, and two supporting plates 10 are provided on the first sliding plate 4, and one supporting plate 10 is provided on the second sliding plate 5. The shape of the supporting plate 10 matches the contact surface of the dummy cage to optimize the contact area and improve the accuracy of the measurement.
[0039] Embodiment 2: An interference fit is adopted between the openings on the first vertical plate 2 and the second vertical plate 3 and the corresponding guide shafts to ensure that the first set of guide shafts and the second set of guide shafts are firmly installed and maintain parallelism. A limit mechanism is also included, which is arranged on the guide shaft to limit the sliding range of the sliding plate to prevent excessive sliding from damaging the device or affecting the measurement.
[0040] Embodiment 3: A certain distance is left between the first sliding plate 4 and the bottom plate 1, and between the second sliding plate 5 and the bottom plate 1. The distance satisfies that the backing plate 10 on the first sliding plate 4 and the second sliding plate 5 do not contact the bottom of the bottom plate 1; and satisfies that when the dummy cage is placed in the rectangular frame, the two slides and the backing plate 10 are higher than the cage height, leaving a measurement position between the backing plate 10 and the corresponding vertical plate.
[0041] The main connection structure of this utility model is introduced as follows:
[0042] The first guide axis 6 is parallel to the second guide axis 7 and serves as a first group of guide axes; the third guide axis 8 is parallel to the fourth guide axis 9 and serves as a second group of guide axes.
[0043] The first vertical plate 2 is provided with openings for accommodating the first set of guide shafts, and the second vertical plate 3 is provided with openings for accommodating the second set of guide shafts.
[0044] One end of the first sliding plate 4 is slidably connected to the first group of guide shafts, and one end of the second sliding plate 5 is slidably connected to the first group of guide shafts.
[0045] A strip hole slideway is provided on each sliding plate, and the support plate 10 is slidably connected to the corresponding sliding plate through an adjusting bolt 12. The adjusting bolt 12 is manually slid along the strip hole slideway to drive the support plate 10 to move left and right along the strip hole slideway.
[0046] The utility model relates to the technical field of continuous steel casting, and in particular to a process for sealing and drawing ingots before continuous casting, which is suitable for the production of rectangular continuous casting billets. The use process of the utility model is described in conjunction with the accompanying drawings and technical solutions:
[0047] The first sliding plate 4 and the second sliding plate 5 of the crystallizer ingot cage inspection device are manually slid to the outer ends, so as to facilitate manual placement of the ingot cage to be inspected onto the bottom plate 1.
[0048] One side of the ingot cage is made to be close to the inner side of the first vertical plate 2, and the other side of the ingot cage is made to be close to the inner side of the second vertical plate 3. Then the first sliding plate 4 and the second sliding plate 5 are manually pushed so that the inner side surfaces of the supporting plates 10 on the inner sides of the first sliding plate 4 and the second sliding plate 5 are close to the two surfaces of the ingot cage.
[0049] The length, width and height of the starter cage are determined manually by measuring (for example, using a caliper or other measuring tool) the distance between the corresponding two abutting surfaces on the crystallizer starter cage calibration device at this time to determine the outer contour size of the starter cage.
[0050] The position of the support plate 10 can be adjusted according to the size and structure of the dummy cage, so that the support plate 10 can be in close contact with the dummy cage body. The device makes the original measurement without a reference surface become a direct measurement between two opposite planes, making the measurement more accurate and convenient.
[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. Therefore, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope defined by the claims of the present invention.
Claims
1. A crystallizer dummy cage inspection device, characterized in that: It comprises a bottom plate (1), a first vertical plate (2), a second vertical plate (3), a first sliding plate (4), a second sliding plate (5), a first guide shaft (6), a second guide shaft (7), a third guide shaft (8), a fourth guide shaft (9), and a backing plate (10); The first vertical plate (2) and the second vertical plate (3) are vertically fixed on the bottom plate (1) to form a frame structure, wherein the first guide shaft (6) and the second guide shaft (7) are arranged in parallel and respectively embedded in the preset openings of the first vertical plate (2) and the second vertical plate (3) to form a first group of guide shafts, and the third guide shaft (8) and the fourth guide shaft (9) are arranged in parallel and also embedded in the preset openings of the second vertical plate (3) to form a second group of guide shafts; One end of the first sliding plate (4) is respectively passed through by the first guide shaft (6) and the second guide shaft (7), and is slidably connected to the first group of guide shafts; one end of the second sliding plate (5) is passed through by the third guide shaft (8) and the fourth guide shaft (9), and is slidably connected to the second group of guide shafts, so that the sliding plate can slide along the guide shafts; The other end of the first sliding plate (4) is perpendicular to the other end of the second sliding plate (5), and together with the first vertical plate (2) and the second vertical plate (3) form a rectangular frame for accommodating the ingot cage.
2. The crystallizer dummy cage inspection device according to claim 1, characterized in that: The first sliding plate (4) and the second sliding plate (5) are both provided with a strip hole slideway, and the support plate (10) is slidably connected to the sliding plate via an adjusting bolt, and can be slid in the slideway by manually adjusting the bolt to achieve left-right position adjustment of the support plate.
3. The crystallizer starter cage inspection device according to claim 2, characterized in that: The adjusting bolt is connected to the backing plate (10) via threads.
4. The crystallizer starter cage inspection device according to claim 2, characterized in that: The first sliding plate is longer than the second sliding plate, and two supporting plates are arranged on the first sliding plate, while one supporting plate is arranged on the second sliding plate.
5. The crystallizer dummy cage inspection device according to claim 1, characterized in that: The shape of the support plate (10) matches the contact surface of the dummy cage (11) to optimize the contact area and improve the accuracy of measurement.
6. The crystallizer dummy cage inspection device according to claim 1, characterized in that: The bottom plate (1), the first vertical plate (2), the second vertical plate (3), the first sliding plate (4) and the second sliding plate (5) are all made of steel.
7. The crystallizer dummy cage inspection device according to claim 1, characterized in that: It also includes a limiting mechanism, which is arranged on the guide shaft and is used to limit the sliding range of the sliding plate.
8. The crystallizer dummy cage inspection device according to claim 1, characterized in that: An interference fit is adopted between the openings on the first vertical plate (2) and the second vertical plate (3) and the corresponding guide shafts to ensure that the first group of guide shafts and the second group of guide shafts are firmly installed and maintain parallelism.