Multi-angle adjustable welding device

By designing a multi-angle adjustment welding device, using a motor base constructed with a six-degree of freedom and equipped with adjustment components, the problem of insufficient flexibility and accuracy of existing welding devices during precise processing is solved, and the welding effect of high flexibility and high accuracy is achieved.

CN222873536UActive Publication Date: 2025-05-16SHANGHAI HAIZHIYUAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420766040.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-05-16
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing welding devices have defects in flexibility and accuracy during precise machining operations, which are difficult to meet the needs of multi-angle adjustment.

Method used

A multi-angle adjustment welding device is designed, using a six-degree-of-freedom structure motor base, first and second arms, combined with adjustment components such as assembly shaft plate, electric rotating seat, rotating arm, electric swing rod, etc. to realize multi-angle adjustment and precise welding of soldering iron.

Benefits of technology

It improves the flexibility and processing accuracy of the welding device, can automatically adjust according to the specific welding position, and enhances the operating flexibility and welding quality of the equipment.

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Abstract

The utility model provides a welding device with multi-angle adjustment, which relates to the technical field of electronic component processing, and comprises a carrying adjustment assembly and a welding mechanism, a probing smoke extraction part assembled by bolts is arranged above the side of the carrying adjustment assembly, and the welding mechanism is arranged on the inner side of the top of the probing smoke extraction part. The welding mechanism comprises a transverse cabin, a worm set, a sliding block and a motor base. According to the utility model, the motor base, the first arm and the second arm which form a six-degree-of-freedom structure are mainly utilized, so that the electric soldering iron can effectively operate a product carried on the adjusting assembly; and the mounted carrying adjusting assembly can achieve the effect of automatic adjustment according to the specific precise welding position through an assembling shaft disc, an electric rotating seat, a rotating arm, an electric swing rod, a net supporting cover plate, a limiting block, a slotting box, a driving motor, a lead screw, a threaded block, an air cylinder and a lower clamping piece, and therefore the flexibility of the equipment and the machining precision are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic component processing, in particular to a welding device with multi-angle adjustment. Background Art

[0002] Electronic components are components of electronic elements and small machines and instruments. They are often composed of several parts and can be used interchangeably in similar products. They often refer to certain parts of industries such as electrical appliances, radios, and instruments. They are a general term for electronic devices such as capacitors, transistors, hairsprings, and springs.

[0003] When the existing welding device is in use, such as application number CN202310847824.1, which involves the technical field of welding processing of electronic components, it is specifically an automatic welding device for electronic components, including a welding workbench, an electric control slide rail, a sliding seat, a welding control seat body, a telescopic control rod, a welding head and a welding auxiliary component, and a welding clamping component; it is suitable for circuit boards of different specifications, has high working flexibility and a wide range of applications, and can clamp multiple circuit boards at the same time. On the one hand, components on multiple circuit boards can be welded at the same time, and on the other hand, when the components on a certain circuit board are processed, they can be replaced in time without stopping the welding process; however, the above-mentioned technology is not convenient for flexible operation, and there are certain defects in the operation of precise processing. Therefore, the utility model proposes a multi-angle adjustable welding device to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the utility model proposes a multi-angle adjustable welding device, which mainly utilizes a motor base and a first arm and a second arm that constitute a six-degree-of-freedom structure so that the electric soldering iron can effectively operate the product on the mounting adjustment component, and the installed mounting adjustment component can achieve the effect of autonomous adjustment according to the specific precise position of the welding by assembling a shaft disk, an electric rotating seat, a rotating arm, an electric swing rod, a net cover plate, a limit block, a slot box, a drive motor, a screw rod, a threaded block, a cylinder and a lower clamp, thereby improving the flexibility of the equipment and the processing accuracy.

[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a multi-angle adjustable welding device, comprising a mounting adjustment component and a welding mechanism, a bolt-assembled detection and extraction component is arranged above the side of the mounting adjustment component, and a welding mechanism is arranged on the inner side of the top of the detection and extraction component;

[0006] The welding mechanism includes a transverse cabin, a worm gear group, a slider, a motor base, a first arm, a second arm, a clamping block, a cable, a transformer and an electric soldering iron. The transverse cabin is arranged on the top inner side of the detection and smoking component. The slider is threadedly connected to the transverse cabin through a worm gear group. A motor base is arranged below the side of the slider, and a first arm is arranged below the motor base. A second arm is arranged at one end of the first arm, and a clamping block is arranged at one end of the second arm. One end of the clamping block is electrically connected to the transformer through a cable, and an electric soldering iron is arranged at the other end of the clamping block.

[0007] As a preferred embodiment of the present utility model, the first arm and the second arm are both two-degree-of-freedom structures, and the motor base and the first arm and the second arm form a six-degree-of-freedom structure.

[0008] As a preferred embodiment of the utility model, the mounting adjustment component includes a base, a shock-absorbing substrate, an assembly shaft disk, an electric rotating seat, a rotating arm, an electric swing rod, a net cover plate, a limit block, a slotted box, a driving motor, a screw, a threaded block, a cylinder and a lower clamp, a shock-absorbing substrate assembled with bolts is arranged above the side of the base, an assembly shaft disk assembled with bolts is arranged on the inner side of the shock-absorbing substrate, and an electric rotating seat is arranged above the assembly shaft disk, and a rotating arm is arranged on the top side of the electric rotating seat, electric swing rods are arranged at both ends of the rotating arm, and a net cover plate for installing limit blocks is arranged at the top of the electric swing rod.

[0009] As a preferred embodiment of the utility model, a slotted box is arranged above the side of the net cover plate, and a screw connected to the output end of the driving motor is arranged inside the slotted box, the screw is threadedly connected to a threaded block, and a lower clamp connected to the output end of the cylinder is arranged below one end of the threaded block.

[0010] As a preferred embodiment of the utility model, the smoking detection component includes a side arm, a top block, a control panel, a camera, a sleeve, a suction port, a filter cabin, an air valve and an air pump. The side arm is arranged above the two ends of the base platform, and a top block for installing a camera is arranged on the top side of the side arm, and a control panel is arranged at the outer end of the top block.

[0011] As a preferred embodiment of the utility model, a sleeve tube installed in a sleeve manner is provided on the inner side of the side arm, and a suction port is provided at one end of the sleeve tube, a filter cabin is provided at the other end of the sleeve tube, and an air valve is provided at the output end of the filter cabin, and an air pump is provided at the output end of the air valve.

[0012] The beneficial effects of the utility model are:

[0013] The utility model mainly utilizes the motor base and the first arm and the second arm that constitute a six-degree-of-freedom structure to enable the electric soldering iron to effectively operate the product on the mounting adjustment component, and the installed mounting adjustment component can achieve the effect of autonomous adjustment according to the specific precise position of welding by assembling the shaft disk, the electric rotating seat, the rotating arm, the electric swing rod, the support net cover plate, the limit block, the slot box, the driving motor, the screw rod, the threaded block, the cylinder and the lower clamp, thereby improving the flexibility of the equipment and the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the mounting adjustment component of the utility model;

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the welding mechanism of the utility model.

[0018] Among them: 1. Carrying adjustment components; 101. Base; 102. Shock-absorbing base plate; 103. Assembly shaft disk; 104. Electric rotating seat; 105. Rotating arm; 106. Electric swing rod; 107. Support net cover plate; 108. Limit block; 109. Slot box; 1010. Drive motor; 1011. Screw; 1012. Thread block; 1013. Cylinder; 1014. Lower clamp; 2. Detection and smoking components; 201. Side arm ; 202, top block; 203, control panel; 204, camera; 205, sleeve; 206, suction port; 207, filter cabin; 208, air valve; 209, vacuum pump; 3, welding mechanism; 301, cross cabin; 302, worm gear group; 303, slider; 304, motor base; 305, first arm; 306, second arm; 307, clamping block; 308, cable rope; 309, transformer; 3010, soldering iron. DETAILED DESCRIPTION

[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0020] according to Figure 1-4 As shown, this embodiment provides a multi-angle adjustable welding device, including a mounting adjustment component 1 and a welding mechanism 3, a bolt-assembled detection and extraction component 2 is arranged on the upper side of the mounting adjustment component 1, and a welding mechanism 3 is arranged on the inner side of the top of the detection and extraction component 2;

[0021] The welding mechanism 3 includes a transverse cabin 301, a worm gear group 302, a slider 303, a motor base 304, a first arm 305, a second arm 306, a clamping block 307, a cable 308, a transformer 309 and an electric soldering iron 3010. The transverse cabin 301 is arranged on the top inner side of the detection and smoking component 2, and the slider 303 is threadedly connected to the transverse cabin 301 through the worm gear group 302. The motor base 304 is arranged below the side of the slider 303, and the first arm 305 is arranged below the motor base 304. The second arm 306 is arranged at one end of the first arm 305, and the clamping block 307 is arranged at one end of the second arm 306. One end of the clamping block 307 is electrically connected to the transformer 309 through the cable 308, and the other end of the clamping block 307 is arranged with an electric soldering iron 3010.

[0022] The first arm 305 and the second arm 306 both have two-degree-of-freedom structures, and the motor base 304 and the first arm 305 and the second arm 306 form a six-degree-of-freedom structure.

[0023] In this embodiment, when welding is required, the output power of the output end on the cross cabin 301 is used to drive the worm group 302 installed at the output end. After spiral processing, the slider 303 can be adjusted to a suitable operating position. With the cooperation of the motor base 304 and the first arm 305 and the second arm 306 with six degrees of freedom, the soldering iron 3010 is aligned with the position where welding is required. Through the cooperation of the cable 308, the transformer 309 and the soldering iron 3010, the soldering iron 3010 can achieve the effect of welding processing on electronic products.

[0024] The mounting adjustment component 1 includes a base 101, a shock-absorbing substrate 102, an assembly shaft disk 103, an electric rotating seat 104, a rotating arm 105, an electric swing rod 106, a net support cover plate 107, a limit block 108, a slotted box 109, a driving motor 1010, a screw rod 1011, a threaded block 1012, a cylinder 1013 and a lower clamp 1014. A shock-absorbing substrate 102 assembled with bolts is arranged above the side of the base 101, an assembly shaft disk 103 sleeved with bolts is arranged on the inner side of the shock-absorbing substrate 102, and an electric rotating seat 104 is arranged above the assembly shaft disk 103, and a rotating arm 105 is arranged on the top side of the electric rotating seat 104, electric swing rods 106 are arranged at both ends of the rotating arm 105, and a net support cover plate 107 with a limit block 108 is arranged at the top of the electric swing rod 106.

[0025] In this embodiment, when it is necessary to adjust the operating angle of the product, the electric rotating seat 104 on the assembly shaft disk 103 is used to output power to drive the output end to operate so as to adjust the rotation position of the rotating arm 105. Then, the electric swing rods 106 at both ends of the rotating arm 105 are used to adjust the product carried on the net cover plate 107 to a suitable orientation angle after hinge adjustment.

[0026] A slotted box 109 is arranged above the side of the net cover plate 107, and a screw rod 1011 connected to the output end of the driving motor 1010 is arranged inside the slotted box 109, the screw rod 1011 is threadedly connected to a threaded block 1012, and a lower clamp 1014 connected to the output end of the cylinder 1013 is arranged below one end of the threaded block 1012.

[0027] In this embodiment, when in use, the product is placed through the cooperation of the net cover plate 107 and the limit block 108. After the product is placed, the driving motor 1010 is used to output power to drive the output end to operate. After the driving motor 1010 outputs power, it can drive the screw rod 1011 to adjust the threaded block 1012 to a suitable position, and then the lower clamp 1014 is used to clamp and fix the product after the output end of the cylinder 1013 outputs power.

[0028] The smoke detection component 2 includes a side arm 201, a top block 202, a control panel 203, a camera 204, a sleeve 205, a suction port 206, a filter cabin 207, an air valve 208 and an air pump 209. The side arm 201 is arranged above both ends of the base 101, and the top block 202 for installing the camera 204 is arranged on the top side of the side arm 201, and the outer end of the top block 202 is provided with a control panel 203.

[0029] In this embodiment, after the product is positioned, the camera 204 on the inner side of the top block 202 is used to photograph the product, and then the control panel 203 is used to output instructions to start the device to run.

[0030] A sleeve tube 205 is provided on the inner side of the side arm 201, and a suction port 206 is provided at one end of the sleeve tube 205, a filter cabin 207 is provided at the other end of the sleeve tube 205, and an air valve 208 is provided at the output end of the filter cabin 207, and an air pump 209 is provided at the output end of the air valve 208.

[0031] In this embodiment, during the welding process, the air valve 208 is opened, and the vacuum pump 209 is started to output power to drive the output end to operate, so that the suction port 206 draws the exhaust gas generated by the welding operation, and the exhaust gas enters the filter cabin 207 at one end of the sleeve 205 to achieve the effect of purification and discharge, thereby improving the comfort of the working environment around the equipment.

[0032] The working principle of the multi-angle adjustable welding device is as follows: when in use, the product is placed with the cooperation of the supporting net cover plate 107 and the limit block 108. After the product is placed, the driving motor 1010 is used to output power to drive the output end to operate. After the driving motor 1010 outputs power, it can drive the screw rod 1011 to adjust the threaded block 1012 to a suitable position. Then, the output end of the cylinder 1013 outputs power and the lower clamp 1014 is used to clamp and fix the product. After the product is positioned, the camera 204 on the inner side of the top block 202 is used to shoot the product, and then the control panel 203 is used to output instructions to start the equipment to operate. When it is necessary to adjust the operating angle of the product, the electric rotating seat 104 on the assembly shaft disk 103 is used to output power to drive the output end to operate to achieve the function of adjusting the rotation position of the rotating arm 105. Then, the electric swing rods 106 at both ends of the rotating arm 105 are used to adjust the hinge. After the welding, the products carried on the supporting net cover plate 107 are adjusted to a suitable orientation angle. When welding is required, the output power of the output end on the horizontal cabin 301 is used to drive the worm group 302 installed on the output end. After spiral processing, the slider 303 can be adjusted to a suitable operating position. With the cooperation of the motor base 304, the first arm 305 and the second arm 306 with a six-degree-of-freedom structure, the electric soldering iron 3010 is aligned with the position where welding is required. With the cooperation of the cable 308, the transformer 309 and the electric soldering iron 3010, the electric soldering iron 3010 can achieve the effect of welding processing on electronic products. During the welding process, the air valve 208 is opened, and the vacuum pump 209 is started to output power to drive the output end to operate, so that the suction port 206 extracts the exhaust gas generated by the welding operation, and the exhaust gas enters the filter cabin 207 at one end of the sleeve pipe 205 to achieve the effect of purification and discharge, thereby improving the comfort of the working environment around the equipment.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A multi-angle adjustable welding device, comprising a mounting adjustment component (1) and a welding mechanism (3), characterized in that: A bolt-assembled smoke extraction component (2) is provided above the side of the mounting adjustment component (1), and a welding mechanism (3) is provided on the inner side of the top of the smoke extraction component (2); The welding mechanism (3) comprises a transverse cabin (301), a worm gear group (302), a slider (303), a motor base (304), a first arm (305), a second arm (306), a clamping block (307), a cable rope (308), a transformer (309) and an electric soldering iron (3010). The transverse cabin (301) is arranged on the inner side of the top of the detection and smoking component (2). The slider (303) is threadedly connected to the transverse cabin (301) via the worm gear group (302). A motor base (304) is arranged below the side of the slider (303), and a first arm (305) is arranged below the motor base (304), a second arm (306) is arranged at one end of the first arm (305), and a clamping block (307) is arranged at one end of the second arm (306), one end of the clamping block (307) is electrically connected to a transformer (309) through an electric cable (308), and an electric soldering iron (3010) is arranged at the other end of the clamping block (307).

2. A multi-angle adjustable welding device according to claim 1, characterized in that: The first arm (305) and the second arm (306) are both two-degree-of-freedom structures, and the motor base (304) and the first arm (305) and the second arm (306) form a six-degree-of-freedom structure.

3. The multi-angle adjustable welding device according to claim 1, characterized in that: The mounting adjustment component (1) comprises a base (101), a shock-absorbing base plate (102), an assembly shaft disk (103), an electric rotating seat (104), a rotating arm (105), an electric swing rod (106), a net support cover plate (107), a limit block (108), a slot box (109), a driving motor (1010), a screw rod (1011), a threaded block (1012), a cylinder (1013) and a lower clamping piece (1014). A screw rod is provided on the upper side of the base (101). A bolt-assembled damping substrate (102) is provided on the inner side of the damping substrate (102) with a mounting shaft disk (103) sleeved with bolts, an electric rotating seat (104) is provided above the mounting shaft disk (103), a rotating arm (105) is provided on the top side of the electric rotating seat (104), electric swing rods (106) are provided at both ends of the rotating arm (105), and a net cover plate (107) for installing a limit block (108) is provided at the top end of the electric swing rod (106).

4. A multi-angle adjustable welding device according to claim 3, characterized in that: A slotted box (109) is arranged above the side of the net support cover plate (107), and a screw rod (1011) connected to the output end of the drive motor (1010) is arranged inside the slotted box (109), the screw rod (1011) is threadedly connected to a threaded block (1012), and a lower clamping piece (1014) connected to the output end of the cylinder (1013) is arranged below one end of the threaded block (1012).

5. The multi-angle adjustable welding device according to claim 3, characterized in that: The smoke detection component (2) comprises a side arm (201), a top block (202), a control panel (203), a camera (204), a sleeve (205), a suction port (206), a filter cabin (207), an air valve (208) and an air pump (209); the side arm (201) is arranged above the two ends of the base platform (101); the top side of the side arm (201) is provided with a top block (202) for installing a camera (204); and the outer end of the top block (202) is provided with a control panel (203).

6. The multi-angle adjustable welding device according to claim 5, characterized in that: The inner side of the side arm (201) is provided with a sleeve-mounted sleeve tube (205), one end of the sleeve tube (205) is provided with a suction port (206), the other end of the sleeve tube (205) is provided with a filter cabin (207), the output end of the filter cabin (207) is provided with an air valve (208), and the output end of the air valve (208) is provided with an air pump (209).

Citation Information

Patent Citations

  • Automatic welding device for electronic component

    CN116748626A