Ball valve assembling workbench
By designing a ball valve assembly workbench, using a clamping assembly to connect to the flange hole, and using the synchronous movement of the piston rod and anti-ear removal to fix the valve body, the problem of inefficient assembly in the prior art is solved and efficient assembly of multi-specimen valves is achieved.
Patent Information
- Application Number
- CN202421694741.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-17
AI Technical Summary
When the existing ball valve assembly device fixes the valve body, it uses a clamping mold to limit the valve neck of the valve body, resulting in inefficient use of the device and cannot meet the assembly requirements of multiple specifications of valves.
A ball valve assembly workbench is designed, and the clamping assembly includes a slide groove, a cylinder, a rack, a piston rod, an anti-removal head, an anti-removal ear and a rotary bearing gear. Through the connection between the cylinder and the flange hole, the valve body is fixed by synchronous movement of the piston rod and an anti-removal ear, and the cylinder position is adjusted through the coordination of the rack and the rotary bearing gear.
It realizes convenient assembly of multi-spec valves, improves assembly efficiency, is more convenient to operate and is more adaptable.
Smart Images

Figure CN222873826U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valves, in particular to a ball valve assembly workbench. Background Art
[0002] A ball valve is a valve whose opening and closing parts are spherical. This is the most obvious feature. It is a valve whose opening and closing parts are driven by the valve stem and rotate around the axis of the ball valve.
[0003] The valve is not produced at one time, but is assembled by the staff from various parts such as the internal valve body, valve seat, valve cover, valve core, valve stem, etc. During the assembly, the valve body needs to be fixed;
[0004] Among them, it was discovered during production that the existing assembly device, when fixing the valve body, uses a clamping mold to limit the valve neck of the valve body. When other valve bodies need to be assembled, the clamping mold needs to be replaced, which causes the problem of low efficiency of the device. The flange hole of the valve body itself has a supporting effect. Therefore, a device that can directly position the flange hole is designed to meet the assembly needs of valves of multiple specifications. Utility Model Content
[0005] The purpose of the utility model is to provide a ball valve assembly workbench in order to solve the above-mentioned problem.
[0006] The technical solution adopted by the utility model is as follows: a ball valve assembly workbench, comprising a base, a first electric support rod is rotatably connected to one side of the upper side of the base, a bearing column is fixedly installed on the other side of the base, the first electric support rod and the end of the bearing column are rotatably connected to the workbench together, four second electric support rods are fixedly installed at the bottom of the workbench, and a receiving seat is installed at the telescopic end of the second electric support rod;
[0007] A clamping assembly for fixing the valve body is arranged inside the receiving seat;
[0008] The clamping assembly includes a slide groove, a cylinder, a rack, a piston rod, an anti-slip head, an anti-slip ear, and a rotating gear. The receiving seat is hollow and has an upper opening with a slide groove. A cylinder is installed inside the slide groove through a slider. The cylinder is movably connected inside the cylinder. An anti-slip head is fixedly installed on the top of the piston rod. Anti-slip ears are rotatably connected on both sides below the anti-slip head. The middle part of the receiving seat is rotatably connected to the rotating gear.
[0009] A rack is fixedly installed at the bottom of the cylinder. The racks are in two groups and are centrally symmetrically arranged. The racks are engaged with the rotating gear.
[0010] Wherein: the cylinders are in two groups and are symmetrically arranged.
[0011] Wherein, the anti-slip ear is connected to the piston rod via a spring, and the anti-slip ear is arranged in a sheet shape.
[0012] Wherein, an opening corresponding to the slide groove is arranged on the upper surface of the tooling table, and the cylinder extends out of the opening on the tooling table.
[0013] Wherein: the cylinder is connected to the air pipe of an external suction and extraction dual-purpose pump to control the extension and retraction of the piston rod.
[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0015] 1. In the utility model, the cylinder in the clamping assembly can be connected to the flange holes between the valve bodies, so that the valve body is more convenient to assemble and has greater adaptability.
[0016] 2. In the utility model, the piston rod is moved downward, and the anti-dropping head and the anti-dropping ear are moved synchronously to anchor the flange hole, thereby achieving the purpose of fixing the valve body and making the operation more convenient.
[0017] 3. In the utility model, the engagement between the rack and the rotating gear is utilized. When the cylinder position needs to be adjusted according to the vacancy requirements of the flange hole, the rack drives the rotating gear to rotate while pushing the cylinder to move. At this time, the rotating gear engages with another rack and moves in the opposite direction, so that the cylinder position can be adjusted.
[0018] 4. In the utility model, by controlling the first electric support rod to extend, the tooling table can be rotated around the bearing column, so that the angle of the tooling table changes, and the valve body is driven to rotate, so that the valve can meet multiple assembly angles, which is more practical and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall cross-sectional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the tooling platform in the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the clamping assembly in the utility model
[0022] Figure 4 This is a schematic diagram of the structure of the second embodiment of the present utility model.
[0023] Figure 5 For the utility model Figure 4 Schematic diagram of the normal structure at A.
[0024] Figure 6 For the utility model Figure 4A schematic diagram of the working state structure.
[0025] Markings in the figure: 1. base; 101. first electric support rod; 102. supporting column; 2. workbench; 201. second electric support rod; 202. slide groove; 3. receiving seat; 301. cylinder; 3011. rack; 302. piston rod; 303. anti-slip head; 304. anti-slip ear; 4. supporting gear. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the utility model:
[0028] Reference Figure 1-3 The ball valve assembly workbench includes a base 1, a first electric support rod 101 is rotatably connected to one side of the upper side of the base 1, a rotating column 102 is fixedly installed on the other side of the base 1, and the ends of the first electric support rod 101 and the rotating column 102 are rotatably connected to the tooling table 2 together, and the second electric support rod 201 is fixedly installed at the bottom of the tooling table 2, and the number is four, and the telescopic end of the second electric support rod 201 is installed with a receiving seat 3; by controlling the first electric support rod 101 to extend, the tooling table 2 can be rotated around the rotating column 102, thereby changing the angle of the tooling table 2, thereby driving the valve body to rotate;
[0029] The second electric support rod 201 can control the receiving seat 3 to move inside the workbench 2 to adjust the overall height of the cylinder 301 .
[0030] A clamping assembly for fixing the valve body is arranged inside the receiving seat 3;
[0031] The clamping assembly includes a slide 202, a cylinder 301, a rack 3011, a piston rod 302, an anti-slip head 303, an anti-slip ear 304, and a rotating gear 4. The receiving seat 3 is hollow and has an opening on the top with a slide 202. The slide 202 is internally provided with a cylinder 301 through a slider. The cylinder 301 is provided in two groups and is symmetrically arranged. The piston rod 302 is movably connected inside the cylinder 301. The anti-slip head 303 is fixedly installed on the top of the piston rod 302. The two sides below the anti-slip head 303 rotate An anti-slip ear 304 is connected, and the anti-slip ear 304 is connected to the piston rod 302 through a spring. The anti-slip ear 304 is provided in a sheet shape. The valve body is placed on the workbench 2, and the flange hole of the valve body is inserted into the cylinder 301. At this time, the flange hole is pressed down, causing the anti-slip ear 304 to shrink and then open, thereby achieving the purpose of anti-slip. Then, the staff uses an air pump to control the piston rod 302 to move downward. At this time, the anti-slip head 303 and the anti-slip ear 304 move synchronously to anchor the flange hole, thereby achieving the purpose of fixing the valve body.
[0032] When the valve body is removed, the piston rod 302 can be directly extended, and the staff can pinch the anti-disengagement ear 304 by hand to separate the flange hole from the cylinder 301.
[0033] A rotating gear 4 is rotatably connected to the middle part of the receiving seat 3, and a rack 3011 is fixedly installed at the bottom of the cylinder 301. There are two groups of racks 3011, which are symmetrically arranged with respect to the center, and the racks 3011 are engaged with the rotating gear 4. When the position of the cylinder 301 needs to be adjusted according to the space requirement of the flange hole, the rack 3011 drives the rotating gear 4 to rotate while pushing the cylinder 301 to move. At this time, the rotating gear 4 engages with another rack 3011 and moves in the opposite direction, so that the position of the cylinder 301 can be adjusted.
[0034] Furthermore, an opening corresponding to the slide groove 202 is provided on the upper surface of the workbench 2, and the cylinder 301 extends out of the opening on the workbench 2. The air pump is used to control the piston rod 302 to move downward. At this time, the anti-slip head 303 and the anti-slip ear 304 move synchronously to anchor the flange hole.
[0035] Furthermore, the air cylinder 301 is connected to an air pipe of an external suction and extraction pump to control the extension and retraction of the piston rod 302 .
[0036] Furthermore, the first electric support rod 101 and the second electric support rod 201 are electrically connected to the external power source through the control panel.
[0037] Embodiment 2
[0038] Reference Figure 4-6 In addition to the embodiment in which the anti-slip ear 304 is provided in a sheet shape, there is another embodiment in which the anti-slip ear 304 is provided in two sections and is rotatably connected to the anti-slip head 303 and the side wall of the cylinder 301 through three rotating shafts;
[0039] The staff uses an air pump to control the piston rod 302 to move downward, at which time the anti-slip head 303 and the anti-slip ear 304 move synchronously, and the anti-slip ear 304 is folded to anchor the flange hole, thereby achieving the purpose of fixing the valve body;
[0040] Compared with the first embodiment, when the valve body is removed, the piston rod 302 can be directly extended, and the two-stage anti-detachment ear 304 is straightened, so that the valve body can be directly removed.
[0041] Working principle: First, place the valve body on the workbench 2. When the position of the cylinder 301 needs to be adjusted according to the vacant space of the flange hole, the rack 3011 drives the rotating gear 4 to rotate while pushing the cylinder 301 to move. At this time, the rotating gear 4 engages with another rack 3011 and moves in the opposite direction to adjust the position of the cylinder 301. Then, insert the flange hole of the valve body into the cylinder 301. At this time, the flange hole is pressed down, causing the anti-slip ear 304 to shrink and then open, thereby achieving the purpose of anti-slip. Then, the staff uses an air pump to The piston rod 302 is controlled to move downward. At this time, the anti-slip head 303 and the anti-slip ear 304 move synchronously to anchor the flange hole, thereby fixing the valve body. When the valve body is removed, the piston rod 302 can be directly extended, and the staff can pinch the anti-slip ear 304 by hand to disengage the flange hole from the cylinder 301. Then, by controlling the first electric support rod 101 to extend, the workbench 2 can be rotated around the bearing column 102, thereby changing the angle of the workbench 2, thereby driving the valve body to rotate to meet the assembly needs of the staff.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A ball valve assembly workbench, comprising a base (1), characterized in that: A first electric support rod (101) is rotatably connected to one side of the upper part of the base (1), and a bearing column (102) is fixedly installed on the other side of the base (1); the ends of the first electric support rod (101) and the bearing column (102) are rotatably connected to a workbench (2); four second electric support rods (201) are fixedly installed at the bottom of the workbench (2); and a receiving seat (3) is installed at the telescopic end of the second electric support rod (201); A clamping assembly capable of fixing the valve body is arranged inside the receiving seat (3).
2. The ball valve assembly workbench according to claim 1, characterized in that: The clamping assembly comprises a slide groove (202), a cylinder (301), a rack (3011), a piston rod (302), an anti-slip head (303), an anti-slip ear (304), and a rotating gear (4); the receiving seat (3) is hollow and has an upper opening provided with a slide groove (202); the cylinder (301) is installed inside the slide groove (202) via a slider; the cylinder (301) is movably connected to the piston rod (302); an anti-slip head (303) is fixedly installed on the top of the piston rod (302); the anti-slip ears (304) are rotatably connected to the two sides below the anti-slip head (303); and the rotating gear (4) is rotatably connected to the middle part of the receiving seat (3); A rack (3011) is fixedly mounted on the bottom of the cylinder (301).
3. The ball valve assembly workbench according to claim 2, characterized in that: The cylinders (301) are provided in two groups and are symmetrically arranged.
4. The ball valve assembly workbench according to claim 2, characterized in that: The racks (3011) are in two groups, which are centrally symmetrically arranged, and the racks (3011) are meshed with the rotating gear (4).
5. The ball valve assembly workbench according to claim 2, characterized in that: The anti-slip ear (304) is connected to the piston rod (302) via a spring, and the anti-slip ear (304) is arranged in a sheet shape.
6. The ball valve assembly workbench according to claim 1, characterized in that: The upper surface of the tooling table (2) is provided with an opening corresponding to the slide groove (202), and the cylinder (301) extends out of the opening on the tooling table (2).
7. The ball valve assembly workbench according to claim 2, characterized in that: The cylinder (301) is connected to the air pipe of an external suction and extraction pump to control the extension and retraction of the piston rod (302).