Full-automatic motor performance machine

Abstract

The utility model relates to a full-automatic motor performance machine which comprises a machine table, and a feeding and discharging bin module, a feeding and discharging module, a feeding and discharging carrying module, a false lens assembling module, a performance detection module and a detection position feeding and discharging carrying module are arranged on the machine table. The false lens assembly module can move between the loading and unloading module and the performance detection module through the loading and unloading carrying module; the device has the advantages that the device has the functions of positioning and guiding before feeding, has a visual guiding function, and can position and calibrate products before assembling before feeding, so that the risk of scratching the products is reduced.

Description

Technical Field

[0001] The present application belongs to the technical field of motor assembly, and in particular, relates to a fully automatic motor performance machine. Background Art

[0002] Voice coil motors are mainly used in small stroke, high speed, high acceleration motion, and are suitable for use in small spaces. The most common is the autofocus function in mobile phone cameras, which is completely completed by the entire driver. The voice coil motor dummy lens is installed on the voice coil motor.

[0003] Although there are some automated equipment in the prior art to replace manual work, the automated picking and placing process can easily crush or damage the product, and there is only one installation and testing station, which is not efficient. Therefore, an improved technology is proposed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a motor full-automatic performance machine in order to solve the shortcomings of the prior art that products are easily crushed or damaged and the efficiency is low.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A motor full-automatic performance machine, comprising a machine platform, on which are arranged upper and lower material bin modules, upper and lower material modules, upper and lower material handling modules, a dummy lens assembly module, a performance detection module, and a detection position upper and lower material handling module, wherein the dummy lens assembly module can move between the upper and lower material module and the performance detection module via the upper and lower material handling module;

[0007] The loading and unloading module includes a mounting bracket, which is located above the end of the conveying direction of the loading and unloading silo modules, and the mounting bracket is also located above the performance detection module. A first XY axis module is provided on the top of the mounting bracket, and the slider of the first XY axis module is set downward, and a first screw module is provided on its slider, and a pneumatic slide is provided on the slider of the first screw module, and a pneumatic clamp for clamping the product on the loading and unloading silo modules is provided on the slider of the pneumatic slide; the pneumatic clamp clamps the product and places it on the performance detection module for detection, and the product after detection is unloaded and transported through the loading and unloading and transporting module at the detection position.

[0008] Furthermore, the upper and lower silo modules include a plurality of second screw modules disposed on the machine platform, preferably three second screw modules disposed side by side and located between mounting brackets, an electric lifting platform is disposed on the slider of the second screw module, a receiving tray position and a loading tray position are disposed directly above each second screw module, and a raw material tray bin, NG product bin and OK product bin are respectively disposed at one end of the second screw module close to the upper and lower silo modules, the electric lifting platform can move to the corresponding raw material tray bin, NG product bin and OK product bin below, and the pneumatic clamp can take out or put in products on the raw material tray bin, NG product bin and OK product bin.

[0009] Furthermore, the loading and unloading material handling module includes two sets of third screw modules and clamping cylinders located on the machine platform. The sliders of the third screw modules are provided with loading carriers for placing pneumatic clamps to clamp products. The loading carriers are fixed to the third screw modules through clamping cylinders.

[0010] Furthermore, the fake lens assembly module includes a frame located on the machine platform, which is located on both sides of the loading and unloading handling module. A first double-motor linear motor module is provided on the frame, and the slider of the first double-motor linear motor module is provided with a ZR-axis rotating adsorption cylinder and an upper visual mechanism. A lower visual mechanism and a code scanning mechanism corresponding to the upper visual mechanism are provided on the machine platform.

[0011] Furthermore, the performance detection module is provided with two groups, which are respectively located on both sides of the fake lens assembly module, including a base plate installed on the frame and a collimator located on one side of the base plate. A five-axis direct-motion platform is provided on the base plate, and the five-axis direct-motion platform is provided with three follower pressure heads, a pneumatic pressure head, an elastic probe, and a product positioning block. The pneumatic pressure head is set toward the collimator, and the laser head of the collimator is facing the five-axis direct-motion platform.

[0012] Furthermore, the loading and unloading handling module at the detection position includes a second double-acting linear motor module installed on the machine platform, and the slider of the second double-acting linear motor module is provided with a second XY-axis mold, and the second XY-axis mold slider is provided with two sets of synchronous belt adjustment components, and one end of the synchronous belt adjustment component is movable outside and provided with two product suction nozzles, which are a unloading suction nozzle and a loading suction nozzle respectively, and an electric slide in the X-axis direction is provided between the synchronous belt adjustment component and the second XY-axis mold slider.

[0013] The beneficial effects of the utility model are:

[0014] 1. Use suspended pneumatic grippers to move products from the upper and lower silo modules to the performance testing module to achieve product transportation, and can also realize the sorting and tray placement of OK / NG products;

[0015] 2. The product is picked up and placed by clamping. The ZR-axis rotary adsorption electric cylinder is equipped with an upper visual mechanism, which is used as a guide for placement and positioning before loading. It has a visual guidance function, which can be used to position and calibrate the product before assembly before loading to reduce the risk of product scratches. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present application;

[0018] Figure 2 is a schematic diagram of a top view of the structure of an embodiment of the present application;

[0019] Figure 3 is a schematic diagram of the side structure of an embodiment of the present application;

[0020] The reference numerals in the figure are:

[0021] 1. Machine, 2. Loading and unloading bin module, 3. Loading and unloading module, 4. Loading and unloading handling module, 5. Dummy lens assembly module, 6. Performance detection module, 7. Third lead screw module, 8. Mounting bracket, 9. First XY axis module, 10. First lead screw module, 11. Pneumatic slide, 12. Pneumatic gripper, 13. Second lead screw module, 14. Electric lifting platform, 15. Receiving tray, 16. Loading tray, 17. Loading carrier, 18. First double-acting linear motor module, 19. ZR axis rotary adsorption cylinder, 20. Upper visual mechanism, 21. Lower visual mechanism, 22. Code scanning mechanism, 23. Bottom plate, 24. Collimator, 25. Five-axis direct-acting platform, 26. Second double-acting linear motor module, 27. Second XY axis mold, 28. Synchronous belt adjustment assembly, 29. Product nozzle, 30. Electric slide. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.

[0023] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention of the present utility model, unless otherwise specified, "multiple" means two or more.

[0024] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.

[0025] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0026] Example

[0027] The present embodiment provides a motor fully automatic performance machine, including a machine platform 1, on which are arranged an upper and lower material bin module 2, an upper and lower material module 3, an upper and lower material handling module 4, a fake lens assembly module 5, a performance detection module 6, and a detection position upper and lower material handling module 4, wherein the fake lens assembly module 5 can move between the upper and lower material module 3 and the performance detection module 6 through the upper and lower material handling module 4; the upper and lower material handling module 4 and the upper and lower material bin module 2 are connected head to tail, the performance detection module 6 is divided into two groups and is respectively located on both sides of the fake lens assembly module 5, and the fake lens assembly module 5 is located above the upper and lower material handling module 4;

[0028] The loading and unloading module 3 includes a mounting bracket 8, which is located above the end of the conveying direction of the loading and unloading bin module 2, and the mounting bracket 8 is also located above the performance detection module 6. A first XY axis module 9 is provided on the top of the mounting bracket 8, and the slider of the first XY axis module 9 is set downward, and a first screw module 10 is provided on the slider, and a pneumatic slide 11 is provided on the slider of the first screw module 10, and a pneumatic clamp 12 for clamping the product on the loading and unloading bin module 2 is provided on the slider of the pneumatic slide 11; the pneumatic clamp 12 clamps the product through the XY axis movement of the first XY axis module 9 and places it on the performance detection module 6 at the corresponding position for detection, and the detected product is unloaded and transported by the loading and unloading handling module 4 at the detection position, and the sorting and plating operation of OK / NG products can be realized, and the products are picked up and placed by clamping.

[0029] As an embodiment of the present utility model, in addition to the above structure, the upper and lower material bin modules 2 include a plurality of second screw modules 13 provided on the machine table 1, preferably three second screw modules 13 arranged side by side and located between the mounting brackets, an electric lifting platform 14 is provided on the slider of the second screw module 13, the second screw module 13 drives the electric lifting platform 14 to move in a straight line, and a receiving disc position 15 and a loading disc position 16 are provided directly above each second screw module 14, the receiving disc position 15 and the loading disc position 16 are arranged side by side, and the second screw module 13 is close to the upper and lower material modules. One end of group 3 is respectively provided with a raw material tray bin, NG product bin and OK product bin. The electric lifting platform 14 can move to the corresponding raw material tray bin, NG product bin and OK product bin below, and the electric lifting platform 14 pushes out the corresponding raw material tray bin, NG product bin and OK product bin above. The pneumatic clamp 12 can take out or put in the products on the raw material tray bin, NG product bin and OK product bin, and adopts the bin feeding method for loading, with full / lack of material alarm function and visual guidance function, which can do pre-assembly positioning and calibration of the product before loading to reduce the risk of product scratches.

[0030] As an embodiment of the utility model, in addition to the above-mentioned structure, the loading and unloading material handling module 4 includes two groups of third screw modules 7 and clamping cylinders located on the machine table 1. The slider of the third screw module 7 is provided with a loading carrier 17 for placing pneumatic clamps 12 to clamp the product. The loading carrier 17 is fixed to the third screw module 7 through the clamping cylinder and driven by the screw module. The left and right end carriers of the two groups of third screw modules 7 loading and unloading layout correspond to the left and right performance detection modules for feeding.

[0031] As an embodiment of the utility model, in addition to the above structure, the fake lens assembly module 5 includes a first double-motor linear motor module 18 located above the loading and unloading handling module 4, and the slider of the first double-motor linear motor module 18 is provided with a ZR-axis rotating adsorption electric cylinder 19 and an upper visual mechanism 20. The machine 1 is provided with a lower visual mechanism 21 and a code scanning mechanism 22 corresponding to the upper visual mechanism 20. The upper visual mechanism 20 and the lower visual mechanism 21 can be industrial cameras, adopting a double-motor module layout, and the left and right end mechanisms operate independently. The product is picked up and placed by suction, and both are respectively provided with upper and lower visual mechanisms to complete the visually guided assembly of the fake lens.

[0032] As an embodiment of the utility model, in addition to the above structure, the performance detection module 6 is provided with two groups, which are respectively located on both sides of the fake lens assembly module 5, including a base plate 23 installed on the frame 1 and a collimator 24 located on one side of the base plate 23. A five-axis direct-motion platform 25 is provided on the base plate 23. The five-axis direct-motion platform 25 is provided with three follower pressure heads, a pneumatic pressure head, an elastic probe, and a product positioning block. The pneumatic pressure head is set toward the collimator 24, and the laser head of the collimator 24 is facing the five-axis direct-motion platform 25. The overall layout of the equipment is divided into two left and right modules, which can detect 4 products at the same time. The modules on the left and right ends are relatively independent, and the frames are independent frames, which basically isolate the influence of external factors on the detection results.

[0033] Carrier five-axis automatic adjustment platform: completes the relative position adjustment between the product and the five-axis laser head.

[0034] As an embodiment of the utility model, in addition to the above structure, the loading and unloading handling module 4 at the detection position includes a second double-motor linear motor module 26 installed on the machine table 1, and the slider of the second double-motor linear motor module 26 is provided with a second XY-axis mold 27, and the slider of the second XY-axis mold 27 is provided with two sets of synchronous belt adjustment components 28, and the synchronous belt adjustment component 28 is provided with two product suction nozzles 29 at one movable end, and the two product suction nozzles are respectively a unloading suction nozzle and a loading suction nozzle, and an electric slide 30 in the X-axis direction is provided between the synchronous belt adjustment component 28 and the slider of the second XY-axis mold 27. A double-motor module layout is adopted, and the left and right end mechanisms operate independently, and the products are picked up and placed by suction. The products at the material picking position can be picked up and placed individually, and the products at the detection position can be picked up and placed at the same time. The loading suction nozzle is equipped with a rotating motor, which can meet the code scanning operations on the four sides.

[0035] When the utility model product is implemented:

[0036] The material tray is manually placed into the raw material tray silo, the pneumatic gripper grabs the raw materials and loads them, and the material is brought to the fake lens assembly module assembly position through the loading and unloading handling module, and the fake lens assembly is run. At this time, the visual inspection mechanism CCD vision guides the assembly, the ZR axis rotary adsorption electric cylinder absorbs the product for scanning, and the product is placed in the performance inspection module to run product inspection. The loading and unloading handling module at the inspection position removes the product and puts it into the handling module, the handling module brings the material to the fake lens assembly module assembly position to remove the fake lens, and the pneumatic gripper removes the product, and runs the OK / NG product sorting and tray placement. The OK / NG product full tray alarm is triggered and the product is taken away manually. The lack of material alarm is triggered and the tray is replenished in time.

[0037] Based on the above ideal embodiments of this application, the relevant staff can make various changes and modifications without departing from the technical concept of this application through the above description. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A fully automatic motor performance machine, comprising a machine platform, characterized in that: The machine is provided with an upper and lower material bin module, an upper and lower material module, an upper and lower material handling module, a fake lens assembly module, a performance detection module, and an upper and lower material handling module at the detection position. The fake lens assembly module can move between the upper and lower material module and the performance detection module through the upper and lower material handling module; the upper and lower material module includes a mounting bracket, the mounting bracket is located above the end of the conveying direction of the upper and lower material bin module, a first XY axis module is provided on the top of the mounting bracket, a first screw module is provided on the slider of the first XY axis module, a pneumatic slide is provided on the slider of the first screw module, a pneumatic clamp is provided on the slider of the pneumatic slide for clamping the product on the upper and lower material bin module; the pneumatic clamp clamps the product and places it on the performance detection module for detection, and the product after detection is unloaded and handled through the detection position upper and lower material handling module.

2. A motor automatic performance machine according to claim 1, characterized in that: The upper and lower material bin modules include a plurality of second screw modules disposed on the machine platform, an electric lifting platform is disposed on the slider of the second screw module, a receiving tray position and a loading tray position are disposed on the machine platform and directly above the second screw module, a raw material tray bin, an NG product bin and an OK product bin are respectively disposed at one end of the second screw module close to the upper and lower material bins, the electric lifting platform can move to the bottom of the corresponding raw material tray bin, NG product bin and OK product bin, and the pneumatic clamp can take out or put in products on the raw material tray bin, NG product bin and OK product bin.

3. A motor automatic performance machine according to claim 1, characterized in that: The loading and unloading material handling module includes two sets of screw modules and clamping cylinders located on the machine platform. The sliders of the screw modules are provided with loading carriers for placing pneumatic clamps to clamp products. The loading carriers are fixed to the screw modules through clamping cylinders.

4. A motor automatic performance machine according to claim 1, characterized in that: The fake lens assembly module includes a first double-motor linear motor module located above the loading and unloading handling module, the slider of the first double-motor linear motor module is provided with a ZR-axis rotating adsorption cylinder and an upper visual mechanism, and the machine platform is provided with a lower visual mechanism and a code scanning mechanism corresponding to the upper visual mechanism.

5. The fully automatic motor performance machine according to claim 1, characterized in that: The performance detection module is provided with two groups, which are respectively located on both sides of the dummy lens assembly module, including a base plate installed on the frame and a collimator located on one side of the base plate, and a five-axis linear motion platform is provided on the base plate.

6. The fully automatic motor performance machine according to claim 1, characterized in that: The loading and unloading handling module at the detection position includes a second double-acting linear motor module installed on the machine platform, the slider of the second double-acting linear motor module is provided with a second XY-axis mold, the slider of the second XY-axis mold is provided with a synchronous belt adjustment assembly, and a product suction nozzle is provided at one movable end of the synchronous belt adjustment assembly.

7. A motor automatic performance machine according to claim 6, characterized in that: An electric slide in the X-axis direction is provided between the synchronous belt adjustment component and the second XY-axis mold slide block.

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