Casting part boring and milling integrated machining device

By designing the integrated processing device for boring and milling of cast parts, the integrated processing of boring and milling is achieved by using servo motors and ball screws, the problems of long processing time and large position deviation in the prior art are solved, and the processing efficiency and production efficiency are improved.

CN222874033UActive Publication Date: 2025-05-16QINGDAO BOTAI AUTO PARTS CO LTD +1
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Patent Information

Application Number
CN202421592669.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-16
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

During boring and milling, existing nylon sleeves require multiple operators and multiple processes, resulting in long processing time and large position deviations, making it difficult to ensure quality.

Method used

An integrated processing device for boring and milling of cast parts is designed. The servo motor and ball screw drive the bed saddle and nylon sleeve body to move, realizing integrated processing of boring and milling, reducing clamping and adjustment time.

Benefits of technology

The integrated boring and milling processing is achieved in one clamping, reducing the loading and unloading and adjustment time of nylon sleeves, and improving processing efficiency and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a casting part boring and milling integrated machining device, which relates to the technical field of casting part boring and milling integrated machining devices and comprises a lathe bed, a first mounting platform, a second mounting platform, a saddle and a servo motor. A nylon sleeve body is bored through the second motor, the second transmission set and the boring head, and after the nylon sleeve body is bored, the servo motor and the ball screw rotate reversely to drive the fixing frame to move. The saddle, the sliding frame, the fixed platform, the mounting frame and the nylon sleeve main body are driven to move to one side of the milling head through the fixed frame, and the other side of the nylon sleeve main body is machined through the first transmission set, the first motor and the milling head, so that a casting part is subjected to boring and milling integrated machining; the boring and milling integrated machining can complete machining of a plurality of procedures in one-time clamping, so that the assembling, disassembling and adjusting time of the nylon sleeve main body is shortened, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of a boring and milling integrated processing device for castings, in particular to a boring and milling integrated processing device for castings. Background Art

[0002] As a synthetic plastic material, nylon has its unique physical and chemical properties. When nylon sleeves are produced, they need to be bored and milled. The nylon sleeves are bored by a boring machine, and the bored nylon sleeves are milled by a milling machine.

[0003] When boring and milling the existing nylon sleeve, the operator installs the nylon sleeve on the fixture at the top of the boring machine, drives the boring head to bore the nylon sleeve through the motor and the transmission group, removes the nylon sleeve from the boring machine fixture after boring, fixes the nylon sleeve on the fixture of the milling machine, and drives the milling head to mill the nylon sleeve through the motor and the transmission group. When processing the existing nylon sleeve, multiple operators are required, and there are many processes. The processing time is too long, and the nylon sleeve needs to be repeatedly clamped, which makes the nylon sleeve prone to position deviation, making it difficult to guarantee the quality of the nylon sleeve. Utility Model Content

[0004] The utility model aims to provide a casting boring and milling integrated processing device to solve the problem that the casting boring and milling processing devices currently on the market are inconvenient for processing nylon sleeves, as mentioned in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated boring and milling processing device for castings, comprising a bed, a first mounting platform, a second mounting platform, a saddle and a servo motor, the first mounting platform being welded to the top end of one end of the bed, the second mounting platform being welded to the top end of the other end of the bed, a saddle being provided at the top end of the bed between the first mounting platform and the second mounting platform, a servo motor being installed at one end of the bed by bolts, and a fixing frame extending to the inner side of the bed being welded to the bottom end of the saddle.

[0006] Preferably, the output end of the servo motor is connected to a ball screw penetrating through a fixed frame via a coupling.

[0007] Preferably, a milling head is sleeved through the interior of the first mounting platform, a first motor is mounted on the top of the first mounting platform via bolts, and a first transmission group is connected between the output end of the first motor and the input end of the milling head.

[0008] Preferably, a boring head is sleeved through the interior of the second mounting platform, a second motor is mounted on the top of the second mounting platform via bolts, and a second transmission group is connected between the output end of the second motor and the input end of the boring head.

[0009] Preferably, a support box is provided at the front end of the bed, and a controller is installed at the top end of the support box.

[0010] Preferably, a sliding groove is provided at the top of the saddle, a sliding frame extending to the outside of the top is provided inside the sliding groove, a connecting groove is provided on one side of the saddle, a connecting block penetrating the connecting groove is welded to one side of the sliding frame, a threaded rod penetrating the connecting block is provided at the top of the first mounting platform, rotating blocks are welded at both ends of the threaded rod, a fixed platform is welded to the top of the sliding frame, the top of the fixed platform is connected to the mounting frame by bolts, and the top of the mounting frame is connected to the nylon sleeve body by bolts.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. When the casting is required to be subjected to integrated boring and milling processing, the fixed frame is driven to move by the forward rotation of the servo motor and the ball screw, and the movement of the fixed frame drives the saddle, the sliding frame, the fixed platform, the mounting frame and the nylon sleeve body to one side of the boring head, and the nylon sleeve body is bored by the second motor, the second transmission group and the boring head. After the boring of the nylon sleeve body is completed, the fixed frame is driven to move by the reverse rotation of the servo motor and the ball screw, and the saddle, the sliding frame, the fixed platform, the mounting frame and the nylon sleeve body are driven to move to one side of the milling head by the fixed frame, and the other side of the nylon sleeve body is processed by the first transmission group, the first motor and the milling head, so that the casting is subjected to integrated boring and milling processing. The integrated boring and milling processing can complete multiple processing steps in one clamping, thereby reducing the loading and unloading and adjustment time of the nylon sleeve body, thereby improving the processing efficiency.

[0013] 2. When the processing position of the nylon sleeve body on the integrated boring and milling processing device for castings needs to be adjusted, the connecting block is driven to move by the rotating block and the threaded rod, and the movement of the connecting block drives the sliding frame to move on the inner side of the sliding groove, and the sliding frame drives the fixed platform, the mounting frame and the nylon sleeve body to move, so that the processing position of the nylon sleeve body is easy to adjust, so that the operator can quickly and accurately position the nylon sleeve body to the required processing position, thereby reducing the time and energy for adjusting the nylon sleeve body, making the processing process smoother, thereby improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a right side perspective view of the present utility model;

[0015] Figure 2 It is a left-side stereogram of the utility model;

[0016] Figure 3 This is a front view of the saddle of the utility model;

[0017] Figure 4 It is a three-dimensional diagram of the saddle of the utility model;

[0018] Figure 5 It is a three-dimensional exploded view of the saddle of the utility model.

[0019] In the figure: 1. bed; 101. support box; 102. controller; 2. first mounting platform; 201. milling head; 202. first motor; 203. first transmission group; 3. second mounting platform; 301. boring head; 302. second motor; 303. second transmission group; 4. saddle; 401. sliding groove; 402. sliding frame; 403. connecting groove; 404. connecting block; 405. threaded rod; 406. rotating block; 407. fixed platform; 408. mounting frame; 409. nylon sleeve body; 5. servo motor; 501. fixing frame; 502. ball screw. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The utility model provides a technical solution: an integrated boring and milling processing device for castings, comprising a bed 1, a first mounting platform 2, a second mounting platform 3, a saddle 4 and a servo motor 5. The first mounting platform 2 is welded to the top of one end of the bed 1, and the second mounting platform 3 is welded to the top of the other end of the bed 1. The saddle 4 is arranged at the top of the bed 1 between the first mounting platform 2 and the second mounting platform 3. The servo motor 5 is installed at one end of the bed 1 by bolts, and a fixing frame 501 extending to the inner side of the bed 1 is welded to the bottom end of the saddle 4.

[0022] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5It can be seen that the output end of the servo motor 5 is connected to a ball screw 502 that penetrates the fixed frame 501 through a coupling, the outer wall of the fixed frame 501 is slidably connected to the inner wall of the bed 1, and the inner wall of the fixed frame 501 is threadedly connected to the outer wall of the ball screw 502.

[0023] In specific implementation, when it is necessary to use the casting boring and milling integrated processing device to perform boring and milling integrated processing on the casting, the operator fixes the nylon sleeve body 409 to the top of the mounting frame 408 by bolts, and fixes the mounting frame 408 to the top of the fixed platform 407 by bolts, and starts the forward rotation mode of the servo motor 5. The output end of the servo motor 5 drives the ball screw 502 to rotate forward through the coupling, and the forward rotation of the ball screw 502 drives the fixed frame 501 threadedly connected to the ball screw 502 to move, and the fixed frame 501 slides on the inner side of the bed 1. The movement of the fixed frame 501 drives the saddle 4, the sliding frame 402, the fixed platform 407, the mounting frame 408 and the nylon sleeve body 409 to move to one side of the boring head 301, and the second motor 302 is started. The second transmission group 303 is driven to run by the second motor 302, and the second transmission group 303 drives the boring head 301 to bore the nylon sleeve body 409;

[0024] After the boring process of the nylon sleeve body 409 is completed, the servo motor 5 drives the ball screw 502 to reverse, and the ball screw 502 reverses to drive the fixed frame 501 threadedly connected to the ball screw 502 to move, and the fixed frame 501 drives the saddle 4, the sliding frame 402, the fixed platform 407, the mounting frame 408 and the nylon sleeve body 409 to move to one side of the milling head 201, and the other side of the nylon sleeve body 409 is processed by the first transmission group 203, the first motor 202 and the milling head 201, so that the casting is subjected to integrated boring and milling processing. The integrated boring and milling processing can complete multiple processing steps in one clamping, thereby reducing the loading and unloading and adjustment time of the nylon sleeve body 409, thereby improving the processing efficiency.

[0025] See also Figure 1 and Figure 2 It can be seen that a milling head 201 is provided through the interior of the first mounting platform 2, a first motor 202 is installed on the top of the first mounting platform 2 by bolts, a first transmission group 203 is connected between the output end of the first motor 202 and the input end of the milling head 201, the first transmission group 203 includes a first gear, a second gear and a first transmission belt, and the outer walls of the first gear and the second gear are meshed and connected with the inner wall of the first transmission belt.

[0026] In specific implementation, when it is necessary to use the integrated boring and milling processing device for castings to perform milling processing on the nylon sleeve body 409, start the first motor 202, and the output end of the first motor 202 drives the first gear to rotate, and the first gear drives the first transmission belt meshing with the first gear to rotate, and the rotation of the first transmission belt drives the second gear meshing with the first transmission belt to rotate, and the first transmission group 203 runs to drive the milling head 201 to perform milling processing on the nylon sleeve body 409.

[0027] See also Figure 1 and Figure 2 It can be seen that a boring head 301 is provided through the interior of the second mounting platform 3, a second motor 302 is installed on the top of the second mounting platform 3 by bolts, a second transmission group 303 is connected between the output end of the second motor 302 and the input end of the boring head 301, the second transmission group 303 includes a third gear, a fourth gear and a second transmission belt, and the outer walls of the third gear and the fourth gear are meshed with the inner wall of the second transmission belt.

[0028] In specific implementation, when it is necessary to use the integrated boring and milling processing device for castings to bore the nylon sleeve main body 409, start the second motor 302, and the output end of the second motor 302 drives the third gear to rotate, and the third gear drives the second transmission belt meshing with the third gear to rotate, and the rotation of the second transmission belt drives the fourth gear meshing with the second transmission belt to rotate, and the second transmission group 303 drives the boring head 301 to bore the nylon sleeve main body 409.

[0029] See also Figure 1 and Figure 2 It can be seen that a support box 101 is provided at the front end of the bed 1, a controller 102 is installed at the top of the support box 101, and the controller 102 is connected to the first motor 202, the second motor 302 and the servo motor 5 through power lines.

[0030] During specific implementation, the controller 102 controls the start and stop of the first motor 202 , the second motor 302 and the servo motor 5 .

[0031] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5It can be seen that a sliding groove 401 is provided at the top of the saddle 4, and a sliding frame 402 extending to the outside of the top is arranged inside the sliding groove 401, a connecting groove 403 is provided on one side of the saddle 4, and a connecting block 404 penetrating the connecting groove 403 is welded to one side of the sliding frame 402, a threaded rod 405 penetrating the connecting block 404 is provided at the top of the first mounting platform 2, and rotating blocks 406 are welded at both ends of the threaded rod 405, a fixed platform 407 is welded to the top of the sliding frame 402, and a mounting frame 408 is bolted to the top of the fixed platform 407, and a nylon sleeve body 409 is bolted to the top of the mounting frame 408, the outer wall of the sliding frame 402 is slidably connected to the inner wall of the sliding groove 401, the outer wall of the connecting block 404 is slidably connected to the inner wall of the connecting groove 403, and the inner wall of the connecting groove 403 is threadedly connected to the outer wall of the threaded rod 405.

[0032] During specific implementation, when it is necessary to adjust the processing position of the nylon sleeve main body 409, the operator rotates the threaded rod 405 forward through the rotating block 406, and the forward rotation of the threaded rod 405 drives the connecting block 404 threadedly connected to the threaded rod 405 to move, and the connecting block 404 slides on the inner side of the connecting groove 403. The movement of the connecting block 404 drives the sliding frame 402 to move on the inner side of the sliding groove 401, and the sliding frame 402 drives the fixed platform 407, the mounting frame 408 and the nylon sleeve main body 409 to move, so that the processing position of the nylon sleeve main body 409 is easy to adjust, so that the operator can quickly and accurately position the nylon sleeve main body 409 to the required processing position, thereby reducing the time and energy for adjusting the nylon sleeve main body 409, making the processing process smoother, thereby improving the overall production efficiency.

[0033] In summary, when the casting boring and milling integrated processing device processes the nylon sleeve body 409, the servo motor 5 and the ball screw 502 rotate forward to drive the fixed frame 501 to move, and the fixed frame 501 moves to drive the saddle 4, the sliding frame 402, the fixed platform 407, the mounting frame 408 and the nylon sleeve body 409 to move to one side of the boring head 301, and the nylon sleeve body 409 is processed by the second motor 302, the second transmission group 303 and the boring head 301. 9 is used for boring. After the boring process of the nylon sleeve body 409 is completed, the servo motor 5 and the ball screw 502 are reversed to drive the fixed frame 501 to move, and the fixed frame 501 drives the saddle 4, the sliding frame 402, the fixed platform 407, the mounting frame 408 and the nylon sleeve body 409 to move to one side of the milling head 201, and the other side of the nylon sleeve body 409 is processed by the first transmission group 203, the first motor 202 and the milling head 201.

[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A casting boring and milling integrated processing device, comprising a bed (1), a first mounting platform (2), a second mounting platform (3), a saddle (4) and a servo motor (5), characterized in that: A first mounting platform (2) is welded to the top of one end of the bed (1), a second mounting platform (3) is welded to the top of the other end of the bed (1), a saddle (4) is provided at the top of the bed (1) between the first mounting platform (2) and the second mounting platform (3), a servo motor (5) is mounted on one end of the bed (1) by means of bolts, and a fixing frame (501) extending to the inner side of the bed (1) is welded to the bottom end of the saddle (4).

2. The integrated boring and milling processing device for castings according to claim 1, characterized in that: The output end of the servo motor (5) is connected to a ball screw (502) penetrating the fixed frame (501) via a coupling.

3. The integrated boring and milling processing device for castings according to claim 1, characterized in that: A milling head (201) is sleeved through the interior of the first mounting platform (2), a first motor (202) is mounted on the top of the first mounting platform (2) via bolts, and a first transmission group (203) is connected between the output end of the first motor (202) and the input end of the milling head (201).

4. The integrated boring and milling processing device for castings according to claim 1, characterized in that: A boring head (301) is sleeved through the interior of the second mounting platform (3), a second motor (302) is mounted on the top of the second mounting platform (3) via bolts, and a second transmission group (303) is connected between the output end of the second motor (302) and the input end of the boring head (301).

5. The integrated boring and milling processing device for castings according to claim 1, characterized in that: A support box (101) is provided at the front end of the bed (1), and a controller (102) is installed at the top end of the support box (101).

6. The integrated boring and milling processing device for castings according to claim 1, characterized in that: The top of the saddle (4) is provided with a sliding groove (401), and a sliding frame (402) extending to the outside of the top is arranged inside the sliding groove (401); one side of the saddle (4) is provided with a connecting groove (403), and a connecting block (404) penetrating the connecting groove (403) is welded to one side of the sliding frame (402); the top of the first mounting platform (2) is provided with a threaded rod (405) penetrating the connecting block (404), and rotating blocks (406) are welded to both ends of the threaded rod (405); the top of the sliding frame (402) is welded with a fixed platform (407), the top of the fixed platform (407) is connected to a mounting frame (408) by bolts, and the top of the mounting frame (408) is connected to a nylon sleeve body (409) by bolts.