Double-station wire drawing machine with elasticity adjusting function
By designing a double-station wire drawing machine with elastic adjustment, the motor drives the elliptical plate to drive the sliding of the pulley and slide rod, combined with the return effect of the spring to achieve height adjustment, solving the high cost and maintenance difficulties caused by complex design of common wire drawing machines, and improving the flexibility of equipment and operation diversity through the dual-station design.
Patent Information
- Application Number
- CN202421580761.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-05
AI Technical Summary
Common wire drawing machines are expensive and difficult to maintain due to the complex design of the grinding mechanism, which affects efficiency and increases the risk of shutdown. At the same time, the inflexibility of its dual-station design limits the optimization of production layout and rapid response to variable tasks, further reducing the efficiency and flexibility of the production line.
A double-station wire drawing machine with elastic adjustment is designed. The elliptical plate is driven by the motor to rotate, and the pulley and sliding rod are driven to slide on the limit plate. The height adjustment is achieved using the return effect of the spring, which simplifies the adjustment mechanism, reduces the maintenance complexity, and improves the flexibility of the equipment and the operation diversity through the dual-station design.
It realizes simple adjustment of the height of the wire drawing machine, reduces maintenance difficulty, improves the flexibility of the equipment and operating range, adapts to the diversified part shape wire drawing processing, significantly enhances the flexibility and operating diversity of the system.
Smart Images
Figure CN222874132U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire drawing processing of metal parts, in particular to a double-station wire drawing machine with elastic force adjustment. Background Art
[0002] Wire drawing machines are mainly used to create linear textures or patterns on metal surfaces. This treatment method gives the metal surface a unique decorative effect and is commonly used in stainless steel products, aluminum alloy doors and windows, furniture decoration and other fields. The wire drawing process is usually carried out through the grinding wheel or brush wheel on the machine, which acts on the metal surface at a certain speed and pressure to form parallel filamentary lines. Depending on the fineness of the required texture, grinding wheels of different coarsenesses can be selected or the machine's operating speed can be adjusted. Wire drawing can not only beautify the surface, but also to a certain extent hide slight scratches or blemishes left during the processing process.
[0003] The complex mechanical structure used to adjust the height of the grinding mechanism of common wire drawing machines significantly increases the cost. Not only is the initial investment large, but the complex structure also makes maintenance and repair work complicated, requiring professional skills and a long period of time, which affects maintenance efficiency and indirectly increases the risk of production stoppage. Secondly, the double-station design lacks flexibility and cannot be flexibly arranged and combined according to production needs. This not only limits the space optimization and operation process adjustment of the production site, but also weakens the production line's ability to quickly adapt to diversified tasks, directly affecting the overall work efficiency and production capacity.
[0004] Therefore, the above-mentioned common wire drawing machines have a complex design for adjusting the height of the grinding mechanism, which leads to high costs and difficult maintenance, affecting efficiency and increasing the risk of production stoppage. At the same time, the inflexibility of its double-station design limits the optimization of production layout and the rapid response to changing tasks, further reducing the efficiency and flexibility of the production line. This problem urgently needs to be solved to improve the use scenarios of the double-station wire drawing machines with elastic force adjustment. Utility Model Content
[0005] In order to overcome the common double-station wire drawing machine with elastic adjustment, the common wire drawing machine has increased costs and difficult maintenance due to the complex design of adjusting the height of the grinding mechanism, which affects maintenance efficiency and may cause the risk of production suspension. At the same time, its inflexible double-station design hinders the optimization of production layout and the rapid adaptation to diversified tasks, further inhibiting the efficiency and flexibility of the production line.
[0006] The technical scheme of the utility model is: a double-station wire drawing machine with elastic force adjustment, comprising a base, a processing position is arranged at the left end of the base, a transportation mechanism is arranged at the upper end of the base, an adjustment mechanism is arranged at the right end of the base, and the adjustment mechanism comprises a support column, a motor, an elliptical plate, a pulley, a sliding rod, a spring, a limit plate, a limit block, a sliding block, a lifting plate, and a sliding groove; a support column is arranged at the right end of the base, a motor is connected to the upper end of the support column, and the right end of the base is rotatably connected to the elliptical plate The output end of motor 1 is connected with elliptical plate 1, a pulley 1 is arranged above the elliptical plate 1, a sliding rod 1 is connected to the upper end of the pulley 1, a spring 1 is arranged at the outer end of the sliding rod 1, a lifting plate 1 is connected to the right side of the upper end of the base, a sliding groove 1 is provided on the lifting plate 1, a limiting plate 1 is connected to the right end of the lifting plate 1, a sliding rod 1 is slidably connected with the limiting plate 1, a limiting block 1 is connected to the upper end of the sliding rod 1, a sliding block 1 is connected to the upper end of the limiting block 1, a lifting mechanism is arranged at the left end of the processing position, and an assembling mechanism is arranged at the outer end of the base.
[0007] Preferably, a motor drives an elliptical plate to rotate on a base, thereby pushing a pulley through the shape of the ellipse to drive a sliding rod to slide on a limiting plate. A spring is squeezed and contracts, and helps the sliding rod to reset when released, thereby driving a limiting block and a sliding block to rise and fall, thereby realizing height adjustment of the wire drawing machine with a simple mechanism, solving the problem of complicated maintenance and repair work caused by the complex structure of the existing adjustment mechanism.
[0008] Preferably, the adjustment mechanism includes a sliding plate, a motor, a rotating rod, and a grinding belt; the left end of the sliding block is connected to the sliding plate, a motor is installed on the lower side of the left end of the sliding plate, the output end of the motor is connected to the rotating rod, the upper side of the left end of the lifting plate is rotatably connected to the same rotating rod, a grinding belt is connected between the two rotating rods, the motor drives the rotating rod to rotate, the rotating rod drives the grinding belt to rotate, and the rotation of the grinding belt drives the other rotating rod to rotate, thereby performing wire drawing and grinding on metal parts.
[0009] Preferably, the lifting mechanism includes two support columns, two motors, two elliptical plates, two pulleys, two sliding rods, two springs, two limit plates, two limit blocks, two sliding blocks, two lifting plates, and two sliding grooves; a second support column is provided at the left end of the processing position, the upper end of the second support column is connected to the second motor, the left end of the processing position is rotatably connected to the second elliptical plate, the output end of the second motor is connected to the second elliptical plate, a second pulley is provided above the second elliptical plate, the upper end of the second pulley is connected to the second sliding rod, the outer end of the second sliding rod is provided with two springs, the left side of the upper end of the processing position is connected to the second lifting plate, the second lifting plate is provided with two sliding grooves, the left end of the second lifting plate is connected to the second limit plate, the second sliding rod is slidably connected to the second limit plate, the upper end of the second sliding rod is connected to the second limit block, and the upper end of the second limit block is connected to the second sliding block, which realizes the same function as the adjustment mechanism, but the double-station design can improve the wire drawing efficiency.
[0010] Preferably, the lifting mechanism includes two sliding plates, two motors, two rotating rods, and two grinding belts; the left end of the sliding block two is connected to the sliding plate two, the lower side of the left end of the sliding plate two is equipped with two motors, the output end of the two motors is connected to two rotating rods, the upper side of the left end of the lifting plate two is rotatably connected to the same two rotating rods, and two grinding belts are connected between the two rotating rods, and the two grinding belts are used to grind the surface of parts for wire drawing.
[0011] Preferably, the transport mechanism includes an adapter slot and an electric conveyor belt; an adapter slot is provided at the upper end of the base, and the same adapter slot is provided at the upper end of the processing position. Two identical electric conveyor belts are arranged inside the two adapter slots. The electric conveyor belt is used to transport parts through grinding belt 2 or grinding belt 1 for grinding.
[0012] Preferably, the assembly mechanism includes a card block, a card slot, a connecting block, and a connecting slot; the right end of the processing position is connected to the card block, and the left end of the base is provided with a card slot, the card slot and the card block match each other, and the card block and the card slot are connected to prevent the base and the processing position from being misaligned during operation.
[0013] Preferably, the assembly mechanism includes a connecting block and a connecting groove; the front and rear ends of the processing position are connected with connecting blocks, and two connecting blocks are provided; the front and rear ends of the base are provided with connecting grooves, and two connecting grooves are provided; the connecting blocks and the connecting grooves match each other, and the front and rear connecting blocks are placed in a matching manner with the connecting grooves, thereby realizing the processing of parts of different lengths and improving practicality.
[0014] Beneficial effects of the utility model:
[0015] 1. By setting a motor to drive the elliptical plate to rotate, the pulley drives the sliding rod to slide on the limit plate, and the limit block and the sliding block are lifted and lowered synchronously by the reset effect of the spring, which simplifies the height adjustment and reduces the maintenance complexity. This solution integrates the lifting mechanism and the double-station layout, allowing the processing position and the base to be flexibly installed left and right or front and back to adapt to a wide range of part shapes, significantly enhancing the flexibility and operation diversity of the equipment;
[0016] 2. A motor is set to drive an elliptical plate to rotate on a base. The movement of the elliptical plate drives a pulley to drive a sliding rod to slide back and forth on a limit plate. During this process, a spring is compressed and helps the sliding rod to reset when released. Its movement also drives a limit block and a sliding block to complete the lifting action, thereby realizing easy adjustment of the height of the wire drawing machine and overcoming the cumbersome maintenance and repair problems of traditional complex structures. The design combines a lifting mechanism and allows a double-station setting, in which the processing position and the base can flexibly adopt left-right or front-back assembly modes to adapt to wire drawing processing of various part shapes, greatly enhancing the flexibility and operating range of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 What is shown is a schematic diagram of a three-dimensional combined structure of a double-station wire drawing machine with elastic force adjustment of the utility model;
[0018] Figure 2 What is shown is a schematic diagram of a three-dimensional combined cross-sectional structure of a double-station wire drawing machine with elastic force adjustment of the utility model;
[0019] Figure 3 What is shown is a schematic diagram of a three-dimensional split structure of a double-station wire drawing machine with elastic force adjustment of the utility model;
[0020] Figure 4 What is shown is a schematic diagram of the three-dimensional front and rear assembly structure of a double-station wire drawing machine with elastic force adjustment of the utility model.
[0021] In the figure: 1, base; 2, processing position; 3, transportation mechanism; 4, adjustment mechanism; 5, lifting mechanism; 6, assembly mechanism; 301, adapter slot; 302, electric transmission belt; 401, support column 1; 402, motor 1; 403, elliptical plate 1; 404, pulley 1; 405, sliding rod 1; 406, spring 1; 407, limit plate 1; 408, limit block 1; 409, sliding block 1; 410, lifting plate 1; 411, sliding slot 1; 412, sliding plate 1; 413, motor 1; 414 , rotating rod one; 415, grinding belt one; 501, supporting column two; 502, motor two; 503, elliptical plate two; 504, pulley two; 505, sliding rod two; 506, spring two; 507, limit plate two; 508, limit block two; 509, sliding block two; 510, lifting plate two; 511, sliding slot two; 512, sliding plate two; 513, motor two; 514, rotating rod two; 515, grinding belt two; 601, clamping block; 602, clamping slot; 603, connecting block; 604, connecting slot. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0023] See also Figure 1 The utility model provides an embodiment: a double-station wire drawing machine with elastic force adjustment, including a base 1, a processing position 2 is arranged at the left end of the base 1, a transportation mechanism 3 is arranged at the upper end of the base 1, and an adjustment mechanism 4 is arranged at the right end of the base 1. The adjustment mechanism 4 includes a support column 401, a motor 402, an elliptical plate 403, a pulley 404, a sliding rod 405, a spring 406, a limit plate 407, a limit block 408, a sliding block 409, a lifting plate 410, and a sliding groove 411; a support column 401 is arranged at the right end of the base 1, and the upper end of the support column 401 is connected to the motor 402, and the right end of the base 1 is rotatably connected to the elliptical plate 403, the motor The output end of 402 is connected to the elliptical plate 403, a pulley 404 is arranged above the elliptical plate 403, the upper end of the pulley 404 is connected to a sliding rod 405, the outer end of the sliding rod 405 is arranged with a spring 406, the right side of the upper end of the base 1 is connected to a lifting plate 410, the lifting plate 410 is provided with a sliding groove 411, the right end of the lifting plate 410 is connected to a limiting plate 407, the sliding rod 405 is slidably connected to the limiting plate 407, the upper end of the sliding rod 405 is connected to a limiting block 408, the upper end of the limiting block 408 is connected to a sliding block 409, the left end of the processing position 2 is arranged with a lifting mechanism 5, and the outer end of the base 1 is arranged with an assembling mechanism 6.
[0024] See also Figure 1-3In this embodiment, the motor 402 drives the elliptical plate 403 to rotate on the base 1, thereby pushing the pulley 404 through the elliptical shape to drive the sliding rod 405 to slide on the limit plate 407, and the spring 406 will be squeezed and contracted. When released, it helps the sliding rod 405 to reset, driving the limit block 408 and the sliding block 409 to rise and fall, thereby using a simple mechanism to achieve the height adjustment of the wire drawing machine, solving the problem that the complex structure of the existing adjustment mechanism 4 causes complicated maintenance and repair work. The adjustment mechanism 4 includes a sliding plate 412, a motor 413, a rotating rod 414, and a rotating rod 415. 414, grinding belt 415; the left end of the sliding block 409 is connected to a sliding plate 412, a motor 413 is installed on the lower side of the left end of the sliding plate 412, the output end of the motor 413 is connected to a rotating rod 414, the upper side of the left end of the lifting plate 410 is rotatably connected to the same rotating rod 414, a grinding belt 415 is connected between the two rotating rods 414, the motor 413 drives the rotating rod 414 to rotate, the rotating rod 414 drives the grinding belt 415 to rotate, the grinding belt 415 rotates and drives another rotating rod 414 to rotate, so as to The parts are subjected to wire drawing and grinding, and the lifting mechanism 5 includes a second support column 501, a second motor 502, a second elliptical plate 503, a second pulley 504, a second sliding rod 505, a second spring 506, a second limit plate 507, a second limit block 508, a second sliding block 509, a second lifting plate 510, and a second sliding groove 511; a second support column 501 is provided at the left end of the processing position 2, and the upper end of the second support column 501 is connected to the second motor 502, and the left end of the processing position 2 is rotatably connected to the second elliptical plate 503, and the output end of the second motor 502 is connected to the second elliptical plate 503, and a second pulley is provided above the second elliptical plate 503. 504, the upper end of the pulley 504 is connected with a sliding rod 505, the outer end of the sliding rod 505 is provided with a spring 506, the left side of the upper end of the processing position 2 is connected with a lifting plate 510, the lifting plate 510 is provided with a sliding groove 511, the left end of the lifting plate 510 is connected with a limiting plate 507, the sliding rod 505 is slidably connected with the limiting plate 507, the upper end of the sliding rod 505 is connected with a limiting block 508, the upper end of the limiting block 508 is connected with a sliding block 509, which realizes the same function as the adjustment mechanism 4, but the double-station design can improve the wire drawing efficiency.
[0025] See also Figure 2-4The lifting mechanism 5 includes a sliding plate 512, a motor 513, a rotating rod 514, and a grinding belt 515; the left end of the sliding block 509 is connected to the sliding plate 512, and the lower side of the left end of the sliding plate 512 is installed with a motor 513, and the output end of the motor 513 is connected to the rotating rod 514, and the upper side of the left end of the lifting plate 510 is rotatably connected with the same rotating rod 514, and a grinding belt 515 is connected between the two rotating rods 514. The grinding belt 515 is used to grind the surface of the parts for wire drawing. The transportation mechanism 3 includes an adapter groove 301 and an electric transmission belt 302; an adapter groove 301 is opened at the upper end of the base 1, and the same adapter groove 301 is opened at the upper end of the processing position 2. The two adapter grooves 301 are provided with two identical electric transmission belts 302 inside, and the electric transmission belts 302 are used to transport the parts The material is sent through the grinding belt 2 515 or the grinding belt 1 415 for grinding. The assembly mechanism 6 includes a clamping block 601, a clamping slot 602, a connecting block 603, and a connecting slot 604; the right end of the processing position 2 is connected with a clamping block 601, and the left end of the base 1 is provided with a clamping slot 602. The clamping slot 602 matches the clamping block 601, and the clamping block 601 is connected with the clamping slot 602 to prevent the base 1 and the processing position 2 from being misaligned during operation. The assembly mechanism 6 includes a connecting block 603 and a connecting slot 604; the front and rear ends of the processing position 2 are connected with a connecting block 603, and two connecting blocks 603 are provided. The front and rear ends of the base 1 are provided with a connecting slot 604, and two connecting slots 604 are provided. The connecting block 603 matches the connecting slot 604, and the front and rear connecting blocks 603 are placed in a matching manner with the connecting slot 604, so as to realize the processing of parts of different lengths and improve practicality.
[0026] When working, the block 601 of the base 1 is matched with the slot 602 of the processing position 2 to complete the combination of the double stations, and the connecting slot 604 can also be matched with the connecting block 603 to complete the combination of the front and rear stations. The motor 402 is started, and the motor 402 drives the elliptical plate 403 to rotate on the base 1. The movement of the elliptical plate 403 drives the pulley 404 to drive the sliding rod 405 to slide back and forth on the limit plate 407. In this process, the spring 406 is compressed and helps the sliding rod 405 to reset when released. Its movement also actuates the limit block 408 and the sliding block 409 to complete the lifting action. The sliding block 409 moves on the lifting plate 41 0 slides in a sliding groove 411 on the electric transmission belt 302, thereby driving a sliding plate 412 to move vertically, the sliding plate 412 moves vertically, driving a motor 513 to move, the motor 413 drives a rotating rod 414 to rotate, the rotating rod 414 drives a grinding belt 415 to rotate, the rotation of the grinding belt 415 drives another rotating rod 414 to rotate, thereby brushing and grinding the metal parts on the electric transmission belt 302, the structure and function of the lifting mechanism 5 and the adjustment mechanism 4 are consistent, the lifting mechanism 5 and the adjustment mechanism 4 can respectively grind and brush the metal parts separately, and the names are similar to the part names in the adjustment mechanism 4, and can correspond, and the double-station design improves work efficiency.
[0027] Through the above steps, the motor 402 is used to drive the elliptical plate 403 to rotate on the base 1, and the movement of the elliptical plate 403 drives the pulley 404 to drive the sliding rod 405 to slide back and forth on the limit plate 407. During this process, the spring 406 is compressed and helps the sliding rod 405 to reset when released. Its movement also drives the limit block 408 and the sliding block 409 to complete the lifting action, thereby realizing the easy adjustment of the height of the wire drawing machine and overcoming the cumbersome maintenance and repair of the traditional complex structure. The design is combined with the lifting mechanism 5 and allows double-station setting, wherein the processing position 2 and the base 1 can flexibly adopt left-right or front-back assembly mode to adapt to the wire drawing processing of various part shapes, greatly enhancing the flexibility and operating range of the system.
[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A double-station wire drawing machine with elastic force adjustment, comprising a base (1), characterized in that: The left end of the base (1) is provided with a processing position (2), the upper end of the base (1) is provided with a transport mechanism (3), the right end of the base (1) is provided with an adjustment mechanism (4), the adjustment mechanism (4) comprises a support column (401), a motor (402), an elliptical plate (403), a pulley (404), a sliding rod (405), a spring (406), a limit plate (407), a limit block (408), a sliding block (409), a lifting plate (410), and a sliding groove (411); the right end of the base (1) is provided with a support column (401), the upper end of the support column (401) is connected to the motor (402), the right end of the base (1) is rotatably connected to the elliptical plate (403), the output end of the motor (402) is connected to the elliptical plate (403), and the output end of the motor (402) is connected to the elliptical plate (403). 3) connection, a pulley (404) is arranged above the elliptical plate (403), a sliding rod (405) is connected to the upper end of the pulley (404), a spring (406) is arranged at the outer end of the sliding rod (405), a lifting plate (410) is connected to the right side of the upper end of the base (1), a sliding groove (411) is provided on the lifting plate (410), the right end of the lifting plate (410) is connected to a limiting plate (407), the sliding rod (405) is slidably connected to the limiting plate (407), the upper end of the sliding rod (405) is connected to a limiting block (408), the upper end of the limiting block (408) is connected to a sliding block (409), a lifting mechanism (5) is arranged at the left end of the processing position (2), and an assembly mechanism (6) is arranged at the outer end of the base (1).
2. A double-station wire drawing machine with elastic force adjustment according to claim 1, characterized in that: The adjustment mechanism (4) comprises a sliding plate (412), a motor (413), a rotating rod (414), and a grinding belt (415); the left end of the sliding block (409) is connected to the sliding plate (412), the lower side of the left end of the sliding plate (412) is equipped with a motor (413), the output end of the motor (413) is connected to the rotating rod (414), the upper side of the left end of the lifting plate (410) is rotatably connected to the same rotating rod (414), and a grinding belt (415) is connected between the two rotating rods (414).
3. A double-station wire drawing machine with elastic force adjustment according to claim 1, characterized in that: The lifting mechanism (5) comprises a second support column (501), a second motor (502), a second elliptical plate (503), a second pulley (504), a second sliding rod (505), a second spring (506), a second limiting plate (507), a second limiting block (508), a second sliding block (509), a second lifting plate (510), and a second sliding groove (511); the left end of the processing position (2) is provided with a second support column (501), the upper end of the second support column (501) is connected to the second motor (502), the left end of the processing position (2) is rotatably connected to the second elliptical plate (503), the output end of the second motor (502) is connected to the second elliptical plate (503), and the elliptical plate A pulley (504) is arranged above the second (503), the upper end of the pulley (504) is connected to a sliding rod (505), the outer end of the sliding rod (505) is provided with a spring (506), the left side of the upper end of the processing position (2) is connected to a lifting plate (510), the lifting plate (510) is provided with a sliding groove (511), the left end of the lifting plate (510) is connected to a limiting plate (507), the sliding rod (505) is slidably connected to the limiting plate (507), the upper end of the sliding rod (505) is connected to a limiting block (508), and the upper end of the limiting block (508) is connected to a sliding block (509).
4. A double-station wire drawing machine with elastic force adjustment according to claim 3, characterized in that: The lifting mechanism (5) comprises a sliding plate (512), a motor (513), a rotating rod (514), and a grinding belt (515); the left end of the sliding block (509) is connected to the sliding plate (512), the lower side of the left end of the sliding plate (512) is equipped with a motor (513), the output end of the motor (513) is connected to the rotating rod (514), the upper side of the left end of the lifting plate (510) is rotatably connected to the same rotating rod (514), and the grinding belt (515) is connected between the two rotating rods (514).
5. A double-station wire drawing machine with elastic force adjustment according to claim 1, characterized in that: The transport mechanism (3) comprises an adapting groove (301) and an electric transmission belt (302); the upper end of the base (1) is provided with an adapting groove (301), the upper end of the processing position (2) is provided with a same adapting groove (301), and two same electric transmission belts (302) are arranged inside the two adapting grooves (301).
6. A double-station wire drawing machine with elastic force adjustment according to claim 1, characterized in that: The assembly mechanism (6) comprises a clamping block (601), a clamping slot (602), a connecting block (603), and a connecting slot (604); the right end of the processing position (2) is connected to the clamping block (601), the left end of the base (1) is provided with a clamping slot (602), and the clamping slot (602) and the clamping block (601) are matched with each other.
7. A double-station wire drawing machine with elastic force adjustment according to claim 6, characterized in that: The assembly mechanism (6) comprises a connection block (603) and a connection groove (604); the front and rear ends of the processing position (2) are connected with the connection blocks (603), two of which are provided; the front and rear ends of the base (1) are provided with connection grooves (604), two of which are provided; the connection block (603) and the connection groove (604) match each other.