Deslagging device for laser cutting machine

By designing a slag removal device for laser cutting machine including mount, grinding wheel, support rod, hemispherical seat and steel ball, the problem of skewed and incomplete cleaning of the grinding wheel during the traditional slag removal process is solved, and more efficient and accurate waste slag cleaning is achieved.

CN222874159UActive Publication Date: 2025-05-16FUJIAN HAIBEI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421872654.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-16
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

During the slag removal process of traditional laser cutting machines, the grinding wheel is prone to skew, causing scratches on the edge of the sword grille and incomplete cleaning.

Method used

A slag removal device for laser cutting machines is designed, including a mounting base, parallel grinding wheel, support rod, hemispherical seat and steel ball. Through the cooperation of the steel ball and the hemisphere seat, ensure that the device is centered on the sword grinding, and the belt drives the grinding wheel to rotate through the servo motor to form a shearing effect to clean up the waste slag.

Benefits of technology

It effectively avoids the scratch of the sword grinding caused by the skewed grinding wheel, ensures the thorough cleaning of waste slag, and improves the efficiency and accuracy of slag removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of laser cutting machine equipment, and particularly relates to a deslagging device for a laser cutting machine, which comprises a mounting seat, the mounting seat is of a concave structure with a downward opening, two parallel grinding wheels are rotatably mounted at the opening of the mounting seat, and a driving element for rotating the two grinding wheels is fixed on the upper surface of the mounting seat. Two supporting rods are fixed to each of the two sides of the mounting base, one ends of the supporting rods extend to the positions below the adjacent grinding wheels, hemispherical bases are fixed to the ends, openings of the hemispherical bases face the middle of the mounting base, steel balls are rotationally mounted in the hemispherical bases, the driving element comprises two servo motors, and the lower surfaces of the two servo motors are fixedly connected to the upper surface of the mounting base; annular belts are arranged between the output ends of the two servo motors and the middles of the adjacent grinding wheels. According to the device, the mounting seat can be straightened to be centered on the sword grid, the two grinding wheels are driven to be parallel to the sword grid, and the situation that the sword grid is ground due to deflection of the two grinding wheels can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of laser cutting machine equipment, and specifically relates to a slag removal device for a laser cutting machine. Background Art

[0002] The laser cutting machine irradiates the surface of the workpiece with a laser beam, and the energy released causes the workpiece to melt and evaporate, thereby achieving the purpose of cutting and engraving. In this process, the melted material will form slag. The traditional way to clean the slag is to peel off the slag one by one through grinding or cutting tools.

[0003] Since the sword fence is flat, the melted slag often hangs on both sides of the sword fence. The slag on both sides needs to be ground by two grinding wheels respectively, and one motor with a coupling drives the two grinding wheels. While grinding, use the handle to push the motor and the two grinding wheels forward along both sides of the sword fence.

[0004] When removing slag from the sword grid of a laser cutting machine, the motor is pushed forward with a handle, and a support wheel is set under the motor to move along the sharp teeth of the sword grid. The support wheel and the two grinding wheels are only straightened by the handle. It is difficult for the two grinding wheels to have the same load when they contact the waste slag, causing the support wheel and the two grinding wheels to be skewed, and the edges of the two grinding wheels to scratch the sword grid. For this reason, we propose a slag removal device for a laser cutting machine. Utility Model Content

[0005] The purpose of the utility model is to provide a slag removal device for a laser cutting machine, which can straighten the mounting seat to be centered on the sword grid and drive two grinding wheels to be parallel to the sword grid, thereby reducing the occurrence of the sword grid being ground due to the skew of the two grinding wheels.

[0006] The technical solutions adopted in this utility are as follows:

[0007] A slag removal device for a laser cutting machine comprises a mounting seat, the mounting seat is a concave structure with an opening facing downward, two parallel grinding wheels are rotatably mounted at the opening of the mounting seat, a driving element for rotating the two grinding wheels is fixed on the upper surface of the mounting seat, two support rods are fixed on both sides of the mounting seat, one end of the support rods extends to the bottom of the adjacent grinding wheels and a hemispherical seat is fixed to the one end, the opening of the hemispherical seat is facing the middle of the mounting seat, and a steel ball is rotatably mounted inside the hemispherical seat. When cleaning the waste slag, the sword grid is vacated first, and the three-phase power is connected to the driving element Drive two grinding wheels to rotate, put the mounting seat on a row of sword grids, support the steel balls with support rods and hemispherical seats, use these steel balls to hold both sides of the sword grid, and arrange at least two steel balls on each side of the sword grid, so as to straighten the mounting seat and center it on the sword grid, and drive the two grinding wheels to be parallel to the sword grid, and use the two grinding wheels to continuously grind the waste residue attached to the sword grid, so as to reduce the occurrence of grinding the sword grid due to the skewness of the two grinding wheels, and then push the mounting seat forward along the axial direction of the sword grid, and the steel balls rotate inside the hemispherical seat to avoid sliding friction, so as to facilitate the smooth advancement of the entire device and grind the sword grid row by row.

[0008] The driving element includes two servo motors, the lower surfaces of the two servo motors are fixedly connected to the upper surface of the mounting seat, and an annular belt is arranged between the output ends of the two servo motors and the middle of adjacent grinding wheels. The two servo motors rotate the belts in opposite directions, driving the two grinding wheels to grind the waste slag in opposite directions, thereby forming a shearing effect at the grinding position of the sword grid and removing as much waste slag as possible.

[0009] A transmission shaft is axially fixed in the middle of the two grinding wheels, and the ends of the two transmission shafts that are away from each other extend out of the mounting seat. Two belts are respectively inserted into the two transmission shafts. The belts cooperate with the transmission shafts to drive the grinding wheels to rotate, and the transmission shafts can vertically support the grinding wheels to reduce the degree of vertical deviation when the grinding wheels are loaded.

[0010] Support bearings are installed on both sides of the mounting seat. The two support bearings are respectively sleeved on the outside of the two transmission shafts. Once the grinding wheel is slightly deflected, one side of the grinding wheel will contact the support bearings and be straightened by the support bearings to control the deflection of the grinding wheel. At the same time, the outer ring of the support bearing can rotate with the grinding wheel.

[0011] A walking wheel is rotatably installed in the middle of the upper wall of the mounting seat. The walking wheel is parallel to the two grinding wheels. The walking wheel can be placed on the upper surface of the sword fence to support the mounting seat. When the mounting seat is pushed, the walking wheel can be driven to roll on the upper surface of the sword fence to avoid sliding friction.

[0012] A push handle in a "V" structure is fixed on the upper edge of the mounting seat, and both ends of the push handle have rounded corners. The mounting seat can be pushed by holding the push handle with both hands, and pushing with both hands has higher stability.

[0013] The technical effects achieved by this utility model are:

[0014] The utility model discloses a slag removing device for a laser cutting machine. When cleaning the waste slag, the sword grid is vacated first, and a three-phase electricity is connected to a driving element to drive two grinding wheels to rotate. The mounting seat is sleeved on a row of sword grids, and a steel ball is supported by a support rod and a hemispherical seat. The steel balls are used to resist the two sides of the sword grid, and at least two steel balls are arranged on each side of the sword grid. The mounting seat can be straightened and centered on the sword grid, and the two grinding wheels can be driven to be parallel to the sword grid. The waste slag attached to the sword grid is continuously ground by the two grinding wheels, and the situation of grinding the sword grid due to the skew of the two grinding wheels can be reduced. Then the mounting seat is pushed forward along the axial direction of the sword grid, and the steel ball rotates inside the hemispherical seat to avoid sliding friction, so that the whole device can move forward smoothly and grind the sword grid row by row. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view of a slag removal device for a laser cutting machine according to the present invention;

[0016] Figure 2 is a side view of the practical mounting base;

[0017] Figure 3 It is a front view of the practical belt;

[0018] Figure 4 is a side view of the practical belt;

[0019] Figure 5 It is the front view of this practical hemispherical seat.

[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0021] 1. Mounting seat; 2. Grinding wheel; 3. Support rod; 4. Hemispherical seat; 5. Steel ball; 6. Servo motor; 7. Belt; 8. Drive shaft; 9. Support bearing; 10. Travel wheel; 11. Push handle. DETAILED DESCRIPTION

[0022] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described below in conjunction with the embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the present invention, and does not strictly limit the scope of protection specifically requested by the present invention.

[0023] like Figure 1-5As shown, a slag removal device for a laser cutting machine comprises a mounting seat 1, which is a concave structure with an opening facing downward, two parallel grinding wheels 2 are rotatably mounted at the opening of the mounting seat 1, a driving element for rotating the two grinding wheels 2 is fixed to the upper surface of the mounting seat 1, two support rods 3 are fixed on both sides of the mounting seat 1, one end of the support rods 3 extends to the bottom of the adjacent grinding wheel 2 and a hemispherical seat 4 is fixed to the one end, the opening of the hemispherical seat 4 faces the middle of the mounting seat 1, and a steel ball 5 is rotatably mounted inside the hemispherical seat 4. The laser cutting machine irradiates the surface of the workpiece with a laser beam, and the energy released causes the workpiece to melt and evaporate, so as to achieve the purpose of cutting and engraving. In this process, the melted material will Waste slag is formed. When cleaning the waste slag, the sword grid is vacated first, and the three-phase electricity is connected to the driving element to drive the two grinding wheels 2 to rotate. The mounting seat 1 is put on a row of sword grids, and the steel balls 5 are supported by the support rods 3 and the hemispherical seat 4. These steel balls 5 are used to resist the two sides of the sword grid, and at least two steel balls 5 are arranged on each side of the sword grid. The mounting seat 1 can be centered on the sword grid and drive the two grinding wheels 2 to be parallel to the sword grid. The waste slag attached to the sword grid is continuously ground by the two grinding wheels 2, which can reduce the situation of grinding the sword grid due to the tilt of the two grinding wheels 2. Then the mounting seat 1 is pushed forward along the axial direction of the sword grid, and the steel balls 5 rotate inside the hemispherical seat 4 to avoid sliding friction, so as to facilitate the smooth advancement of the entire device and grind the sword grid row by row.

[0024] like Figure 2 and Figure 5 As shown, the steel balls 5 are all arranged below the grinding wheel 2 and will not press against the sides of the laser cutting machine. Lubricating oil can be sprayed into the hemispherical seat 4 to lubricate the steel balls 5 and reduce unnecessary friction.

[0025] like Figure 2 , Figure 3 and Figure 4 As shown, the driving unit includes two servo motors 6. Both servo motors 6 can be YEJ series three-phase asynchronous motors. The lower surfaces of the two servo motors 6 are fixedly connected to the upper surface of the mounting seat 1. An annular belt 7 is arranged between the output ends of the two servo motors 6 and the middle of the adjacent grinding wheels 2. The two servo motors 6 rotate the belt 7 in opposite directions, driving the two grinding wheels 2 to grind the waste slag in opposite directions, which can form a shearing effect at the grinding position of the sword grid and remove as much waste slag as possible.

[0026] like Figure 2 , Figure 3 and Figure 4 As shown, a transmission shaft 8 is axially fixed in the middle of the two grinding wheels 2, and the ends of the two transmission shafts 8 that are away from each other extend out of the mounting base 1. The two transmission shafts 8 are respectively inserted into two belts 7, and the belts 7 cooperate with the transmission shaft 8 to drive the grinding wheel 2 to rotate, and the transmission shaft 8 can vertically support the grinding wheel 2 to reduce the degree of vertical deviation when the grinding wheel 2 is loaded.

[0027] like Figure 2 , Figure 3 and Figure 4 As shown, support bearings 9 are installed on both sides of the mounting seat 1. The two support bearings 9 are respectively sleeved on the outside of the two transmission shafts 8. Once the grinding wheel 2 is slightly deflected, one side of the grinding wheel 2 will contact the support bearings 9 and be straightened by the support bearings 9 to curb the deflection of the grinding wheel 2. At the same time, the outer ring of the support bearings 9 can rotate with the grinding wheel 2.

[0028] like Figure 1 and Figure 2 As shown, a walking wheel 10 is rotatably installed in the middle of the upper wall of the mounting seat 1. The walking wheel 10 is parallel to the two grinding wheels 2. The walking wheel 10 can be placed on the upper surface of the sword grid to support the mounting seat 1. When the mounting seat 1 is pushed, the walking wheel 10 can be driven to roll on the upper surface of the sword grid to avoid sliding friction.

[0029] like Figure 1 As shown, a push handle 11 in a "V" structure is fixed on the upper edge of the mounting base 1. Both ends of the push handle 11 have rounded corners. The push handle 11 can be held by both hands to push the mounting base 1, and pushing with both hands has higher stability.

[0030] The working principle of the utility model is as follows: when cleaning the waste residue, the sword grid is vacated first, and the driving element is connected with three-phase electricity to drive the two grinding wheels 2 to rotate, and the mounting seat 1 is put on a row of sword grids, and the steel balls 5 are supported by the support rods 3 and the hemispherical seat 4. These steel balls 5 are used to resist the two sides of the sword grid, and at least two steel balls 5 are arranged on each side of the sword grid, so that the mounting seat 1 can be straightened and centered on the sword grid, and the two grinding wheels 2 can be driven to be parallel to the sword grid, and the waste residue attached to the sword grid can be continuously ground by the two grinding wheels 2, which can reduce the occurrence of the sword grid grinding caused by the skewness of the two grinding wheels 2, and then the mounting seat 1 is pushed forward along the axial direction of the sword grid, and the steel balls 5 rotate inside the hemispherical seat 4 to avoid sliding friction, so as to facilitate the smooth advancement of the entire device and grind the sword grid row by row.

[0031] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A slag removal device for a laser cutting machine, comprising a mounting seat (1), characterized in that: The mounting seat (1) is a concave structure with an opening facing downwards, two parallel grinding wheels (2) are rotatably mounted at the opening of the mounting seat (1), a driving element for rotating the two grinding wheels (2) is fixed on the upper surface of the mounting seat (1), two support rods (3) are fixed on both sides of the mounting seat (1), one end of each support rod (3) extends below an adjacent grinding wheel (2) and a hemispherical seat (4) is fixed to the end, the opening of each hemispherical seat (4) is facing the middle of the mounting seat (1), and a steel ball (5) is rotatably mounted inside the hemispherical seat (4).

2. A slag removal device for a laser cutting machine according to claim 1, characterized in that: The driving unit comprises two servo motors (6), the lower surfaces of the two servo motors (6) are fixedly connected to the upper surface of the mounting seat (1), and an annular belt (7) is provided between the output ends of the two servo motors (6) and the middle of adjacent grinding wheels (2).

3. The slag removal device for a laser cutting machine according to claim 2, characterized in that: A transmission shaft (8) is axially fixed between the two grinding wheels (2); ends of the two transmission shafts (8) that are away from each other extend out of the interior of the mounting seat (1); and the two transmission shafts (8) are respectively inserted into two belts (7).

4. The slag removal device for a laser cutting machine according to claim 3, characterized in that: Support bearings (9) are installed on both sides of the mounting seat (1), and the two support bearings (9) are respectively sleeved on the outside of the two transmission shafts (8).

5. The slag removal device for a laser cutting machine according to claim 1, characterized in that: A running wheel (10) is rotatably mounted in the middle of the upper wall of the mounting seat (1), and the running wheel (10) is parallel to the two grinding wheels (2).

6. The slag removal device for a laser cutting machine according to claim 1, characterized in that: A push handle (11) in a "V" structure is fixed on the upper edge of the mounting seat (1).