Chiseling treatment equipment for concrete protruding part of shear wall expansion formwork
By designing an automated shearing treatment equipment for the projecting part of the concrete of the shear wall, the high strength, low efficiency and high risk problems caused by the work reliance on manpower in the prior art are solved, and automated cutting and dust removal are achieved, which improves work efficiency and safety.
Patent Information
- Application Number
- CN202421324549.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the prior art, the removal of the shear wall mold expansion part mainly relies on manpower, resulting in high work intensity, low efficiency, and a high risk of operation.
A shear wall swelling concrete projection processing equipment is designed, including base plate, cutting device, dust removal device, adjustment device and drive device. Through the cooperation of these devices, automatic cutting and dust removal of the shear wall projection is achieved.
The equipment can automatically complete the removal work, reduce the work intensity and risk of the staff, improve work efficiency, and keep the working environment clean through the dust removal device.
Smart Images

Figure CN222874983U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shear walls, in particular to a device for chiseling and processing the protruding part of the shear wall expansion formwork concrete. Background Art
[0002] Shear wall is also called wind-resistant wall or earthquake-resistant wall, structural wall. It is a wall in a house or structure that mainly bears horizontal load and vertical load (gravity) caused by wind load or earthquake to prevent structural shear damage. It is divided into plane shear wall and cylinder shear wall. Plane shear wall is used in reinforced concrete frame structure, lifting plate structure, and beamless floor system. In order to increase the rigidity, strength and anti-collapse ability of the structure, reinforced concrete shear wall can be cast in place or prefabricated in some parts. The cast-in-place shear wall is cast at the same time as the surrounding beams and columns, and has good integrity.
[0003] Shear wall expansion formwork is a kind of building formwork used to fix and support the shear wall during concrete pouring to ensure the quality and stability of the wall. The expansion formwork refers to the phenomenon that the formwork is deformed or bulged due to the flow pressure of concrete during the concrete pouring process. When the concrete solidifies, in order to reduce the waste of materials, the protruding parts need to be removed;
[0004] At present, when removing the expanded formwork part of the shear wall, most of the removal work is required to be done manually by the staff, which leads to high work intensity for the staff. As the work progresses, they will inevitably feel tired, so the overall work efficiency is low, and the work is more dangerous, which brings inconvenience to the staff. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a device for chiseling the protruding part of the expanded formwork concrete of a shear wall, which solves the problem that at present, when the expanded formwork part of the shear wall is chiseled out, most of the chiseling work needs to be done by staff, which leads to high work intensity for the staff, and they will inevitably feel tired as the work progresses, thus making the overall work efficiency low, and the work is more dangerous, which brings inconvenience to the staff.
[0006] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a device for chiseling the protruding part of the concrete of the shear wall formwork, comprising a base plate, a platform is installed on the top of the base plate, and support plates are arranged above both sides of the base plate, and the device for chiseling the protruding part of the concrete of the shear wall formwork also includes: a cutting device, which is arranged above the two support plates; a dust removal device, which is arranged on both sides above the base plate; an adjustment device, which is installed below the two support plates; a driving device, which is installed on both sides of the top of the base plate; wherein the cutting device can remove the protruding part of the concrete, the dust removal device can reduce the dust generated during processing, and the adjustment device and the driving device can adjust the position of the cutting device.
[0007] Preferably, the cutting device includes: two first servo motors, which are respectively detachably connected to the top of the two support plates; two mounting frames, which are respectively detachably connected to the output ends of the two first servo motors, and are rotatably connected to the inner walls of the two support plates through bearings; two cutting discs, which are respectively detachably connected to the ends of the two mounting frames; wherein the first servo motor can drive the cutting disc to cut the protruding part of the concrete through the mounting frame.
[0008] Preferably, brackets are installed on the tops of the two support plates, and the dust removal device comprises: two boxes, which are respectively installed below the side of the two support plates away from each other; two water pumps, which are respectively installed inside the two boxes; two conduits, which are respectively detachably connected to the output ends of the two water pumps and respectively extend to the top of the two cutting disks, and the tops of the two conduits are respectively detachably connected to the inner walls of the two brackets; two nozzles, which are respectively installed at the ends of the two conduits; two water supply pipes, which are respectively installed above the side of the two boxes away from each other; wherein, the water pump can draw water from the inside of the box, then transport it through the conduits, and finally spray it from the nozzles to the top of the cutting disk.
[0009] Preferably, the adjusting device includes: two support plates, which are respectively installed on the bottom of the two boxes and are respectively fixedly connected to the lower side of the two support plates; two first sliders, which are respectively installed on the bottom of the two support plates and are respectively fixedly connected to the bottom of the two support plates; two first slide rails, which are respectively slidably engaged with the inner walls of the two first slide rails; two first threaded rods, which are respectively threadedly connected to the inner walls of the two first slide rails; wherein, twisting the first threaded rod can drive the first slider to move along the outer wall of the first slide rail, and then the position of the cutting device can be changed through the support plate.
[0010] Preferably, the driving device includes: two cross plates, which are respectively installed at the bottom of the two first slide rails, and are rotatably connected to one end of the two first threaded rods through bearings; two slide bars, which are respectively installed at the bottom of the two cross plates; two second sliders, which are respectively slidably engaged with the inner walls of the two slide bars, and are fixedly connected to the top of the base plate; a plurality of second servo motors, which can be detachably connected to the top of the base plate; a plurality of second threaded rods, which can be detachably connected to the output ends of a plurality of second servo motors, and are rotatably connected to the upper part of the base plate, and the outer walls of the plurality of second threaded rods are threadably connected to the lower part of the cross plate; wherein the second servo motor can drive the cross plate to move through the second threaded rod, thereby changing the position of the cutting device.
[0011] Beneficial Effects
[0012] The utility model provides a shear wall formwork concrete protruding part chiseling processing equipment. It has the following beneficial effects: the shear wall formwork concrete protruding part chiseling processing equipment can automatically cut the protruding part of the shear wall through the cooperation of the bottom plate, the cutting device, the adjusting device and the driving device, and does not require the staff to perform the operation manually, thereby greatly reducing the staff's work intensity, while also reducing the risk of the operation, shortening the operation time, thereby improving the overall work efficiency, and facilitating the use of the staff;
[0013] With the cooperation of the dust removal device, water spraying can be carried out to reduce dust, and the cutting disc can also be cooled to avoid damage caused by long-term high-temperature operation. Therefore, the service life of the chiseling processing equipment for the protruding part of the shear wall formwork concrete is extended, while the cleanliness of the surrounding working environment is ensured, thereby ensuring the working comfort of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A cross-sectional view of
[0016] Figure 3 for Figure 2 A schematic diagram of the structure of the middle support plate, the water pump and the first sliding block;
[0017] Figure 4 for Figure 2 Schematic diagram of the structure of the middle duct, the first servo motor and the support plate.
[0018] In the figure: 1. base plate, 2. cutting device, 201. first servo motor, 202. mounting frame, 203. cutting disc, 3. dust removal device, 301. box, 302. water pump, 303. conduit, 304. nozzle, 305. water supply pipe, 4. adjusting device, 401. first slide rail, 402. first slider, 403. first threaded rod, 404. support plate, 5. driving device, 501. second slider, 502. slide bar, 503. cross plate, 504. second threaded rod, 505. second servo motor, 6. platform, 7. support plate, 8. bracket. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.
[0021] At present, when removing the mold expansion part of the shear wall, most of the time, it is necessary for the staff to do the removal work manually, which leads to a high workload for the staff. As the work progresses, they will inevitably feel tired, which makes the overall work efficiency low. In addition, the work is more dangerous, which brings inconvenience to the staff.
[0022] In view of this, the utility model provides a device for chiseling the protruding part of the shear wall expansion formwork concrete. Through the cooperation of the base plate, the cutting device, the adjusting device and the driving device, the protruding part of the shear wall can be automatically cut. No manpower is required for the operation, which can greatly reduce the work intensity of the staff. At the same time, it also reduces the risk of operation, shortens the operation time, thereby improving the overall work efficiency and facilitating the use of the staff.
[0023] Embodiment 1: By Figure 1 , 2, 3 and 4 show that a shear wall formwork concrete protruding part chiseling processing equipment comprises a bottom plate 1, a platform 6 is installed on the top of the bottom plate 1, and support plates 7 are arranged above both sides of the bottom plate 1. The shear wall formwork concrete protruding part chiseling processing equipment also includes: a cutting device 2, which is arranged above the two support plates 7; a dust removal device 3, which is arranged on both sides above the bottom plate 1; an adjustment device 4, which is installed below the two support plates 7; a driving device 5, which is installed on both sides of the top of the bottom plate 1; wherein the cutting device 2 can remove the protruding part of the concrete, the dust removal device 3 can reduce the dust generated during processing, and the adjustment device 4 and the driving device 5 can adjust the position of the cutting device 2;
[0024] In the specific implementation process, it is worth pointing out that the staff can use external equipment to place the shear wall on the top of the platform 6, the adjustment device 4 can change the position of the cutting device 2, and then change the cutting position of the shear wall, the driving device 5 can change the position of the cutting device 2, and then realize the automatic cutting work, and the dust removal device 3 can reduce the dust generated during cutting;
[0025] Specifically, when using the equipment for chiseling the protruding part of the shear wall formwork concrete, the staff will first use external equipment to place the shear wall on the top of the platform 6, and then change the position of the cutting device 2 through the adjusting device 4. When the position of the cutting device 2 reaches the appropriate position, the staff will turn on the external power supply of the cutting device 2, and at the same time, the staff will turn on the external power supply of the driving device 5. At this time, the driving device 5 can drive the cutting device 2 to automatically cut the shear wall. While the cutting device 2 is moving, the staff will turn on the external power supply of the dust removal device 3, and the dust removal device 3 can then perform water sprinkling and dust reduction work.
[0026] Embodiment 2: By Figure 1 , 2 As can be seen from Figures 4, the cutting device 2 includes: a first servo motor 201, the model of the first servo motor 201 is ECMA-E11320RS, two of which are provided and are detachably connected to the tops of the two support plates 7; two mounting frames 202 are provided and are detachably connected to the output ends of the two first servo motors 201, and are rotatably connected to the inner walls of the two support plates 7 through bearings; two cutting discs 203 are provided and are detachably connected to the ends of the two mounting frames 202; wherein the first servo motor 201 can drive the cutting disc 203 to cut the protruding part of the concrete through the mounting frame 202;
[0027] In the specific implementation process, it is worth pointing out that the first servo motor 201 can drive the cutting disc 203 to cut the protruding part of the shear wall through the mounting frame 202;
[0028] Specifically, based on the above-mentioned embodiment 1, when cutting the shear wall, the staff turns on the external power supply of the first servo motor 201. At this time, the first servo motor 201 can drive the cutting disk 203 to rotate through the mounting frame 202. As the cutting disk 203 rotates, the protruding part of the shear wall can be cut.
[0029] Embodiment 3: By Figure 1 , 2 As can be seen from 3 and 4, a bracket 8 is installed on the top of the two support plates 7, and the dust removal device 3 includes: a box body 301, two of which are respectively installed at the lower side of the two support plates 7 away from each other; a water pump 302, the model of the water pump 302 is not specifically limited, and it can meet the use requirements, and two are respectively installed inside the two box bodies 301; two conduits 303 are provided, which are detachably connected to the output ends of the two water pumps 302, and extend to the top of the two cutting disks 203 respectively, and the tops of the two conduits 303 are detachably connected to the inner walls of the two brackets 8 respectively; two nozzles 304 are provided, which are respectively installed at the ends of the two conduits 303; two water supply pipes 305 are provided, which are respectively installed above the side of the two box bodies 301 away from each other; wherein the water pump 302 can extract the water source inside the box body 301, and then transport it through the conduit 303, and finally spray it from the nozzle 304 to the top of the cutting disk 203;
[0030] In the specific implementation process, it is worth pointing out that the water pump 302 can pump out the water source inside the box 301, then transport it through the conduit 303, and finally spray it from the nozzle 304 to the top of the cutting disc 203, thereby cooling the cutting disc 203 and performing dust reduction work at the same time;
[0031] Specifically, based on the above-mentioned embodiments one and two, when dust reduction work is performed, the staff turns on the external power supply of the water pump 302. At this time, the water pump 302 can draw out the water source inside the box 301, and then transport it through the conduit 303, and finally spray it from the nozzle 304 to the top of the cutting disk 203. At this time, the cutting disk 203 can be cooled and dust reduction work can be performed at the same time.
[0032] Embodiment 4: By Figure 1 , 2As can be seen from Figure 3, the adjustment device 4 includes: two support plates 404, which are respectively installed at the bottom of the two boxes 301 and are respectively fixed to the lower side of the two support plates 7; two first sliders 402, which are respectively installed at the bottom of the two support plates 7 and are respectively fixed to the bottom of the two support plates 404; two first slide rails 401, which are respectively slidably connected to the inner walls of the two first sliders 402; two first threaded rods 403, which are respectively threadedly connected to the inner walls of the two first sliders 402; wherein, twisting the first threaded rod 403 can drive the first slider 402 to move along the outer wall of the first slide rail 401, and then the position of the cutting device 2 can be changed through the support plate 7;
[0033] In the specific implementation process, it is worth pointing out that twisting the first threaded rod 403 can change the position of the first slider 402 on the outer wall of the first slide rail 401, and then change the position of the support plate 7 and other components, so as to change the position of the cutting device 2;
[0034] Specifically, based on the above-mentioned embodiment 1, when adjusting the position of the cutting device 2, the staff twists the first threaded rod 403, and the first threaded rod 403 can change the position between the first slider 402 and the first slide rail 401. At this time, the first slider 402 can drive the support plate 7 and other components to move, thereby changing the position of the cutting device 2 and other components.
[0035] Embodiment 5: By Figure 1 , 2 As can be seen from 3, the driving device 5 includes: two transverse plates 503, which are respectively installed at the bottom of the two first slide rails 401, and are rotatably connected to one end of the two first threaded rods 403 through bearings; two slide bars 502, which are respectively installed at the bottom of the two transverse plates 503; two second sliders 501, which are respectively slidably engaged with the inner walls of the two slide bars 502, and are fixedly connected to the top of the bottom plate 1; a second servo motor 505, the model of the second servo motor 505 is SM80-D601930, a plurality of which are provided, and can be detachably connected to the top of the bottom plate 1; a plurality of second threaded rods 504, which are respectively detachably connected to the output ends of the plurality of second servo motors 505, and are rotatably connected to the upper part of the bottom plate 1, and the outer walls of the plurality of second threaded rods 504 are all threadably connected to the lower part of the transverse plate 503; wherein the second servo motor 505 can drive the transverse plate 503 to move through the second threaded rod 504, thereby changing the position of the cutting device 2;
[0036] In the specific implementation process, it is worth pointing out that the second servo motor 505 can change the position of the components such as the horizontal plate 503 through the second threaded rod 504, and then drive the cutting device 2 to move, so as to realize automatic cutting work;
[0037] Specifically, on the basis of the above-mentioned embodiments one, two, three and four, when the cutting device 2 is moved, the staff turns on the external power supply of the second servo motor 505. At this time, the second servo motor 505 drives the second threaded rod 504 to rotate. As the second threaded rod 504 rotates, the cross plate 503 and other components can be driven to move, thereby changing the position of the cutting device 2 and other components.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0039] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for chiseling the protruding part of a shear wall expansion formwork concrete, comprising a bottom plate (1), characterized in that: A platform (6) is installed on the top of the base plate (1), and support plates (7) are arranged above both sides of the base plate (1). The shear wall expansion formwork concrete protruding part chiseling processing equipment also includes: A cutting device (2) is arranged above the two support plates (7); Dust removal devices (3) are arranged on both sides above the bottom plate (1); An adjusting device (4) is installed below the two support plates (7); A driving device (5) is installed on both sides of the top of the base plate (1); The cutting device (2) can remove the protruding parts of the concrete, the dust removal device (3) can reduce the dust generated during processing, and the adjustment device (4) and the driving device (5) can adjust the position of the cutting device (2).
2. The device for chiseling the protruding part of the shear wall expansion formwork concrete according to claim 1 is characterized in that: The cutting device (2) comprises: Two first servo motors (201) are provided and are detachably connected to the tops of the two support plates (7) respectively; Two mounting frames (202) are provided, which are detachably connected to the output ends of the two first servo motors (201) and are rotatably connected to the inner walls of the two support plates (7) through bearings; Two cutting discs (203) are provided and are detachably connected to the ends of the two mounting frames (202); The first servo motor (201) can drive the cutting disc (203) to cut the protruding part of the concrete through the mounting frame (202).
3. The device for chiseling the protruding part of the shear wall expansion formwork concrete according to claim 2 is characterized in that: A bracket (8) is installed on the top of each of the two support plates (7), and the dust removal device (3) comprises: Two boxes (301) are provided and are respectively installed below the sides of the two support plates (7) that are away from each other; Two water pumps (302) are provided and are installed inside the two boxes (301) respectively; Two conduits (303) are provided, which are detachably connected to the output ends of the two water pumps (302) and extend to the tops of the two cutting discs (203) respectively. The tops of the two conduits (303) are detachably connected to the inner walls of the two brackets (8) respectively. Two nozzles (304) are provided and respectively installed at the ends of the two conduits (303); Two water supply pipes (305) are provided and are respectively installed above the sides of the two boxes (301) that are away from each other; The water pump (302) can extract the water source inside the box (301), then transport it through the conduit (303), and finally spray it from the nozzle (304) to the top of the cutting disc (203).
4. The device for chiseling the protruding part of the shear wall expansion formwork concrete according to claim 3 is characterized in that: The regulating device (4) comprises: Two support plates (404) are provided, which are respectively installed at the bottom of the two boxes (301) and are respectively fixed to the lower side of one side of the two support plates (7); Two first sliding blocks (402) are provided, which are respectively installed at the bottom of the two support plates (7) and are respectively fixedly connected to the bottom of the two support plates (404); Two first slide rails (401) are provided, and are respectively slidably engaged with the inner walls of the two first slide blocks (402); Two first threaded rods (403) are provided and are respectively threadedly connected to the inner walls of the two first sliding blocks (402); Twisting the first threaded rod (403) can drive the first sliding block (402) to move along the outer wall of the first sliding rail (401), and the position of the cutting device (2) can be changed through the support plate (7).
5. The device for chiseling the protruding part of the shear wall expansion formwork concrete according to claim 4 is characterized in that: The driving device (5) comprises: Two transverse plates (503) are provided, which are respectively installed at the bottom of the two first slide rails (401), and are rotatably connected to one end of the two first threaded rods (403) through bearings; Two slide bars (502) are provided and respectively installed at the bottom of the two horizontal plates (503); Two second sliding blocks (501) are provided, which are respectively slidably engaged with the inner walls of the two sliding bars (502) and are both fixedly connected with the top of the bottom plate (1); A plurality of second servo motors (505) are provided, each of which can be detachably connected to the top of the bottom plate (1); A plurality of second threaded rods (504) are provided, which are detachably connected to the output ends of the plurality of second servo motors (505), and are all rotatably connected to the top of the bottom plate (1); and the outer walls of the plurality of second threaded rods (504) are all threadably connected to the bottom of the horizontal plate (503); The second servo motor (505) can drive the transverse plate (503) to move via the second threaded rod (504), thereby changing the position of the cutting device (2).