Multi-station automatic batching and feeding device for tea processing

Abstract

A multi-station automatic batching and feeding device for tea processing comprises a batching structure and a plurality of feeding structures matched with the batching structure, each feeding structure comprises a feeding frame, first conveying rollers matched with one another are arranged on the feeding frames, first conveying belts matched with the first conveying rollers are arranged on the first conveying rollers in a sleeving mode, and a plurality of separating strips are arranged on the first conveying belts; the first conveying roller is connected with the output end of a first motor, the first motor is connected with a feeding frame through a first fixing base, and a material guide plate matched with the feeding frame is arranged at the feeding end of the feeding frame. By the adoption of the structure, the labor cost is reduced, multiple types of tea leaves are automatically fed and blended in multiple batches, the processing efficiency is remarkably improved, and large-scale continuous production cooperation is met; multi-station material distribution is achieved, multi-line synchronous operation is achieved, accurate material uniformizing and feeding are achieved, it is guaranteed that raw materials are evenly and stably distributed in a follow-up machining unit, and the working efficiency is improved; the device is stable and reasonable in overall structure, automatic in material distribution, convenient and flexible to operate and high in practicability.

Description

Technical Field

[0001] The utility model relates to the technical field of tea processing equipment, in particular to a multi-station automatic batching and feeding device for tea processing. Background Art

[0002] As one of the three major beverages in the world, the degree of automation and refinement in the production and processing of tea directly affects the stability of tea quality and production efficiency. Especially in the ingredient mixing stage, the precise ratio of raw materials has a significant impact on the processing quality of each process of tea, and is an important factor that directly affects the taste, aroma and other characteristics of tea.

[0003] In tea processing, due to the differences in the types of tea raw materials and different batches of the same type of tea at different times, the withering process and processing time of tea are different. The operation process relies on the operator's own experience and judgment, the processing quality is uneven, and the labor cost is high. At the same time, the processing of large quantities of fresh tea leaves requires high intensity of manual mixing, frequent weighing, handling and loading and unloading, and low work efficiency, which makes it difficult to meet the needs of large-scale continuous production. Summary of the invention

[0004] The technical problem to be solved by the utility model is to provide a multi-station automatic batching and feeding device for tea processing, which reduces the labor cost, automatically feeds and feeds multiple types of tea in multiple batches, significantly improves the processing efficiency, and meets the requirements of large-scale continuous production coordination; multi-station batching and material distribution meets the requirements of multi-line synchronous operation, accurately and evenly feeds materials, ensures that the raw material distribution in subsequent processing units is uniform and stable, and improves work efficiency; the overall structure of the device is stable and reasonable, materials are automatically distributed, the operation is convenient and flexible, and the practicability is strong.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a multi-station automatic batching and feeding device for tea processing, including a batching structure and multiple groups of feeding structures matched therewith, the feeding structure includes a feeding frame, the feeding frame is provided with first conveying rollers matched therewith, the first conveying roller is sleeved with a first conveying belt matched therewith, the first conveying belt is provided with multiple groups of material separation strips, the first conveying roller is connected to the output end of the first motor, the first motor is connected to the feeding frame through a first fixed seat, and the feeding end of the feeding frame is provided with a material guide plate matched therewith;

[0006] The batching structure includes a batching rack, on which are symmetrically provided limit slide rails and multiple groups of receivers aligned with the multiple groups of feeding structures. The batching rack is connected to the batching trough through a high-position rack, and the batching trough is symmetrically provided with second conveying rollers that cooperate with each other, and the second conveying roller is covered with a second conveying belt that cooperates with it. The second conveying roller is connected to the second motor, and the second motor is connected to the batching trough through a second fixed seat. A wide-mouthed feed trough is provided at the feeding end of the batching trough, and a dividing trough is provided between the batching trough and the batching rack. The dividing trough is symmetrically provided with third conveying rollers that cooperate with each other, and the third conveying roller is covered with a third conveying belt that cooperates with it. The third conveying roller is provided with a third transmission The third transmission wheel is transmitted in cooperation with the fourth transmission wheel arranged on the output end of the third motor through the second transmission belt, the third motor is connected to the material distribution trough through the third fixed seat, and the bottom of the material distribution trough is symmetrically provided with multiple groups of guide pulleys matched with the limiting slide rails and symmetrically arranged support seats, a second rotating shaft is provided on the support seat, and driving rollers matched with the limiting slide rails are symmetrically provided at both ends of the second rotating shaft, a fifth transmission wheel is provided on the second rotating shaft, and the fifth transmission wheel is transmitted in cooperation with the sixth transmission wheel arranged on the output end of the fourth motor through the third transmission belt, the fourth motor is connected to the material distribution trough through the fourth fixed seat, and the material distribution trough is symmetrically provided with sensors matched with the receiver.

[0007] In a preferred solution, side guard bars are symmetrically provided on both ends of the first conveyor belt.

[0008] In a preferred solution, a plurality of sets of self-locking universal wheel structures are provided at the bottom of the loading rack.

[0009] In the preferred scheme, a first transmission wheel is provided on the output end of the first motor, and the first transmission wheel cooperates with the second transmission wheel arranged on the first rotating shaft for transmission through a first transmission belt. The first rotating shaft is connected to the loading rack through a connecting seat, and the first rotating shaft is provided with multiple groups of material equalizing tooth plates that cooperate with the spacer strips.

[0010] In a preferred solution, the second conveyor belt fits against the side wall of the batching trough near one end of the feed trough, and a discharge gap is left between the second conveyor belt and the side wall of the other end of the batching trough.

[0011] In a preferred embodiment, a discharge gap is left between the third conveyor belt and the side walls at both ends of the material distribution trough.

[0012] The multi-station automatic batching and feeding device for tea processing provided by the utility model has the following beneficial effects by adopting the above structure:

[0013] (1) Reduce labor costs, automatically load and mix multiple types of tea in multiple batches, significantly improve processing efficiency, and meet the needs of large-scale continuous production;

[0014] (2) Multi-station batching and material distribution to meet the needs of multi-line synchronous operation, accurate and uniform material loading, ensure uniform and stable raw material distribution in subsequent processing units, and improve work efficiency;

[0015] (3) The overall structure of the device is stable and reasonable, materials are automatically distributed, the operation is convenient and flexible, and it is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic diagram of the feeding structure of the utility model.

[0019] Figure 3 It is a schematic diagram of the ingredient structure of the utility model.

[0020] Figure 4 This is a schematic diagram of the structure of the batching rack and batching trough of the utility model.

[0021] Figure 5 This is a schematic diagram of the structure of the batching rack and batching trough of the utility model.

[0022] Figure 6 This is a schematic diagram of the material distribution trough and its upper structure of the utility model.

[0023] Figure 7 This is a schematic diagram of the material distribution trough and its upper structure of the utility model.

[0024] Figure 8 This is a schematic diagram of the material distribution trough and its upper structure of the utility model.

[0025] In the figure: feeding structure 1, batching structure 2, feeding frame 3, self-locking universal wheel structure 4, first conveyor roller 5, first conveyor belt 6, material separation strip 7, side stop strip 8, first motor 9, first fixed seat 10, first transmission wheel 11, first transmission belt 12, second transmission wheel 13, first rotating shaft 14, connecting seat 15, material balancing tooth plate 16, guide plate 17, batching frame 18, limiting slide rail 19, receiver 20, high frame 21, batching trough 22, second conveyor roller 23, second conveyor Conveying belt 24, second motor 25, second fixed seat 26, wide-mouth feeding trough 27, dividing trough 28, third conveying roller 29, third conveying belt 30, third transmission wheel 31, second transmission belt 32, fourth transmission wheel 33, third motor 34, third fixed seat 35, guide pulley 36, supporting seat 37, second rotating shaft 38, driving roller 39, fifth transmission wheel 40, third transmission belt 41, sixth transmission wheel 42, fourth motor 43, fourth fixed seat 44, sensor 45. DETAILED DESCRIPTION

[0026] like Figure 1-8 In the invention, a multi-station automatic batching and feeding device for tea processing comprises a batching structure 2 and a plurality of groups of feeding structures 1 matched therewith, wherein the feeding structure 1 comprises a feeding frame 3, on which a first conveying roller 5 matched therewith is arranged, and a first conveying belt 6 matched therewith is sleeved on the first conveying roller 5, and a plurality of groups of material separation strips 7 are arranged on the first conveying belt 6, and the first conveying roller 5 is connected to the output end of a first motor 9, and the first motor 9 is connected to the feeding frame 3 through a first fixed seat 10, and a material guide plate 17 matched therewith is arranged at the feeding end of the feeding frame 3;

[0027] The batching structure 2 includes a batching frame 18, on which a limiting slide rail 19 and a plurality of receivers 20 aligned with the plurality of feeding structures 1 are symmetrically provided, the batching frame 18 is connected to a batching trough 22 through a high-position frame 21, and the batching trough 22 is symmetrically provided with second conveying rollers 23 that cooperate with each other, and the second conveying rollers 23 are sleeved with a second conveying belt 24 that cooperates with each other, the second conveying rollers 23 are connected with a second motor 25, and the second motor 25 is connected to the batching trough 22 through a second fixed seat 26, and a wide-mouthed feed trough 27 is provided at the feeding end of the batching trough 22, and a dividing trough 28 is provided at a position between the batching trough 22 and the batching frame 18, and the dividing trough 28 is symmetrically provided with third conveying rollers 29 that cooperate with each other, and the third conveying rollers 29 are sleeved with a third conveying belt 30 that cooperates with each other, and the third conveying rollers 29 are provided with a third transmission wheel 3 1. The third transmission wheel 31 cooperates with the fourth transmission wheel 33 arranged on the output end of the third motor 34 for transmission through the second transmission belt 32. The third motor 34 is connected to the material distribution trough 28 through the third fixed seat 35. The bottom of the material distribution trough 28 is symmetrically provided with a plurality of guide pulleys 36 cooperating with the limiting slide rail 19 and a symmetrically arranged support seat 37. A second rotating shaft 38 is provided on the support seat 37. Both ends of the second rotating shaft 38 are symmetrically provided with driving rollers 39 cooperating with the limiting slide rail 19. A fifth transmission wheel 40 is provided on the second rotating shaft 38. The fifth transmission wheel 40 cooperates with the sixth transmission wheel 42 arranged on the output end of the fourth motor 43 for transmission through the third transmission belt 41. The fourth motor 43 is connected to the material distribution trough 28 through the fourth fixed seat 44. The material distribution trough 28 is symmetrically provided with a sensor 45 cooperating with the receiver 20.

[0028] In a preferred embodiment, side guards 8 are symmetrically provided at both ends of the first conveyor belt 6 to prevent the tea leaves from falling from the side edges of the first conveyor belt 6 during transportation.

[0029] In the preferred solution, the bottom of the feeding frame 3 is provided with multiple sets of self-locking universal wheel structures 4, which are convenient for the overall movement of the feeding structure 1, the adjustment and positioning, and the precise matching of the material distribution position of the batching structure 2.

[0030] In the preferred solution, the output end of the first motor 9 is provided with a first transmission wheel 11, which is transmitted in cooperation with a second transmission wheel 13 arranged on a first rotating shaft 14 through a first transmission belt 12, and the first rotating shaft 14 is connected to the loading rack 3 through a connecting seat 15, and the first rotating shaft 14 is provided with a plurality of groups of material-leveling tooth plates 16 that cooperate with the material-separating strips 7. The linkage cooperation evens out the tea material during the feeding process, and avoids the accumulation or empty material in the subsequent processing equipment after the tea material is fed.

[0031] In a preferred embodiment, the second conveyor belt 24 is fitted with the side wall of the batching trough 22 near one end of the feed trough 27, and a discharge gap is left between the second conveyor belt 24 and the side wall of the other end of the batching trough 22. One-way conveying and batching connection.

[0032] In the preferred solution, there are unloading gaps between the third conveyor belt 30 and the side walls of the material distribution trough 28 at both ends. Bidirectional conveying with multi-station material distribution.

[0033] The method of using the utility model is as follows: tea material is input into the batching trough 22 through the wide-mouthed feeding trough 27, and is introduced into the third conveyor belt 30 in the distribution trough 28 through the second conveyor belt 24 thereon. The third conveyor belt 30 relies on the forward and reverse rotation of the third motor 34 to realize forward and reverse conveying, thereby cooperating with the unloading gaps at both ends of the distribution trough 28. Through the alignment induction of the sensor 45 and the receiver 20 at different positions below, the unloading gap is accurately aligned with the feeding structure 1 below, and the batching connection is accurate. Finally, after the multiple groups of feeding structures 1 are evenly distributed, the materials are fed at intervals, which stably cooperates with the feeding requirements of multi-station processing.

[0034] The beneficial effects of the utility model are as follows: reducing labor costs, automatically loading and mixing multiple types of tea in multiple batches, significantly improving processing efficiency, and meeting the requirements of large-scale continuous production coordination; multi-station mixing and dividing materials to meet multi-line synchronous operation, accurate and even material loading, ensuring uniform and stable raw material distribution in subsequent processing units, and improving work efficiency; the overall structure of the device is stable and reasonable, and materials are automatically distributed. The operation is convenient and flexible, and the practicability is strong.

Claims

1. A multi-station automatic batching and feeding device for tea processing, comprising a batching structure (2) and a plurality of groups of feeding structures (1) matched therewith, characterized in that: The feeding structure (1) comprises a feeding frame (3), the feeding frame (3) is provided with a first conveying roller (5) which cooperates with each other, the first conveying roller (5) is sleeved with a first conveying belt (6) which cooperates with it, the first conveying belt (6) is provided with a plurality of groups of material separation strips (7), the first conveying roller (5) is connected to the output end of the first motor (9), the first motor (9) is connected to the feeding frame (3) through a first fixed seat (10), and the feeding end of the feeding frame (3) is provided with a material guide plate (17) which cooperates with it; The batching structure (2) comprises a batching frame (18), on which are symmetrically provided limit slide rails (19) and a plurality of receivers (20) aligned with the plurality of feeding structures (1), the batching frame (18) is connected to a batching trough (22) via a high-position frame (21), on which are symmetrically provided second conveying rollers (23) that cooperate with each other, on which are sleeved a second conveying belt (24) that cooperates with each other, and the second conveying rollers (23) and the second motor (21) are connected. 5), the second motor (25) is connected to the batching trough (22) through the second fixed seat (26), the feeding end of the batching trough (22) is provided with a wide-mouthed feeding trough (27), a material distribution trough (28) is provided between the batching trough (22) and the batching frame (18), the material distribution trough (28) is symmetrically provided with third conveying rollers (29) that cooperate with each other, the third conveying rollers (29) are sleeved with third conveying belts (30) that cooperate with each other, and the third conveying rollers (29) are provided with third transmission wheels (3 1), the third transmission wheel (31) cooperates with the fourth transmission wheel (33) arranged on the output end of the third motor (34) for transmission through the second transmission belt (32), the third motor (34) is connected to the material distribution trough (28) through the third fixed seat (35), the bottom of the material distribution trough (28) is symmetrically provided with a plurality of guide pulleys (36) cooperating with the limiting slide rail (19) and a symmetrically arranged support seat (37), the support seat (37) is provided with a second rotating shaft (38), the second rotating shaft (38) A driving roller (39) cooperating with the limiting slide rail (19) is symmetrically provided at both ends of the second rotating shaft (38), a fifth transmission wheel (40) is provided on the second rotating shaft (38), the fifth transmission wheel (40) cooperates with a sixth transmission wheel (42) provided on the output end of the fourth motor (43) for transmission through a third transmission belt (41), the fourth motor (43) is connected to the material distribution trough (28) through a fourth fixing seat (44), and a sensor (45) cooperating with the receiver (20) is symmetrically provided on the material distribution trough (28).

2. The multi-station automatic batching and feeding device for tea processing according to claim 1 is characterized in that: Side guard bars (8) are symmetrically provided on both end sides of the first conveyor belt (6).

3. The multi-station automatic batching and feeding device for tea processing according to claim 1 is characterized in that: The bottom of the loading rack (3) is provided with a plurality of sets of self-locking universal wheel structures (4).

4. The multi-station automatic batching and feeding device for tea processing according to claim 1 is characterized in that: A first transmission wheel (11) is provided at the output end of the first motor (9), and the first transmission wheel (11) cooperates with a second transmission wheel (13) arranged on a first rotating shaft (14) for transmission through a first transmission belt (12). The first rotating shaft (14) is connected to the loading rack (3) through a connecting seat (15), and a plurality of groups of material-leveling tooth plates (16) cooperating with the spacer strips (7) are provided on the first rotating shaft (14).

5. The multi-station automatic batching and feeding device for tea processing according to claim 1, characterized in that: The second conveyor belt (24) is in contact with the side wall of the batching trough (22) near one end of the feed trough (27), and a discharge gap is left between the second conveyor belt (24) and the side wall of the batching trough (22) at the other end.

6. The multi-station automatic batching and feeding device for tea processing according to claim 1, characterized in that: A discharge gap is left between the third conveyor belt (30) and the side walls at both ends of the material distribution trough (28).

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