Automatic Kovar wire annealing device
By designing a Kvali wire automatic annealing device, the use of high-frequency mechanisms, transverse components and clamping components to achieve automated operations, the problem of difficult to achieve precise control and high labor costs in the prior art is solved, and an efficient and accurate automatic annealing process is achieved.
Patent Information
- Application Number
- CN202421833879.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing cutter wire annealing process relies on manual operation, is difficult to achieve precise control, and is labor cost high.
An automatic annealing device for vacube wire is designed, including a workbench and a high-frequency mechanism arranged on the workbench. It realizes automatic operation through a transverse shift assembly and a clamping assembly. The high-frequency induction coil and stepper motor are controlled by a controller and a distribution box to automatically complete the heating and clamping of vacube wire.
Through automated operations, manual intervention is reduced, the accuracy and efficiency of the annealing process are improved, and production costs are reduced.
Smart Images
Figure CN222877803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of xenon lamp production equipment, in particular to an automatic annealing device for kovar wire. Background Art
[0002] Kovar wire is an important component of the glass core column of the pulse xenon lamp. In the processing of Kovar wire, annealing is an essential process, which can improve the plasticity and toughness of the material, reduce internal stress, and optimize the material's organizational structure.
[0003] Nowadays, annealing of Kovar wire is usually completed by three people working together. The specific operation method is to pass the Kovar wire through the high-frequency induction coil, two people hold the two ends of the Kovar wire respectively, and one person pushes the high-frequency induction device back and forth once, and uses the high-frequency device to heat the Kovar wire. However, it is difficult to achieve the requirements of precise control through manual operation, and the labor cost is too high. Utility Model Content
[0004] The utility model aims to provide a ductile wire automatic annealing device to solve the above problems.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] The utility model discloses an automatic annealing device for ductile iron wire, comprising a workbench and a high-frequency mechanism arranged on the workbench, wherein the high-frequency mechanism is installed on the workbench through a transverse movement component, a high-frequency induction coil is connected to the high-frequency mechanism, a clamping component is arranged in front of the high-frequency mechanism, the high-frequency mechanism and the transverse movement component are controlled by a controller installed on the workbench, the controller is connected to a distribution box, and the distribution box is installed on the workbench.
[0007] Furthermore, the transverse movement assembly includes a U-shaped base connected to the workbench, a screw rod is rotatably connected to the U-shaped base through a bearing, a threaded hole is opened on the high-frequency mechanism, the high-frequency mechanism is threadedly connected to the screw rod through the threaded hole, the bottom of the high-frequency mechanism is slidably connected to the U-shaped base, and one end of the screw rod is connected to the stepper motor.
[0008] Furthermore, a slide rail is provided on the U-shaped base, and the high-frequency mechanism is slidably connected to the slide rail via a slide groove provided at the bottom.
[0009] Furthermore, the high-frequency induction coil is connected to the high-frequency mechanism via a connecting rod.
[0010] Furthermore, the clamping assembly includes two symmetrically arranged vertical poles, the top side walls of the vertical poles are provided with clamping holes, the top of the vertical poles are threadedly connected with a top screw, the bottom of the top screw is placed in the clamping hole, and the bottom of the top screw is connected to a pressure plate.
[0011] Compared with the prior art, the beneficial technical effects of the utility model are:
[0012] The utility model drives the high-frequency mechanism to move horizontally to the left and right through the horizontal movement component, and can firmly clamp the two ends of the kovar wire through the supporting component, thereby reducing labor and lowering production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model will be further described below in conjunction with the accompanying drawings.
[0014] Figure 1 This is a three-dimensional diagram of the automatic annealing device for Kovar wire of the utility model;
[0015] Figure 2 This is the front view of the automatic annealing device for Kovar wire of the utility model;
[0016] Figure 3 This is a top view of the automatic annealing device for Kovar wire of the utility model;
[0017] Figure 4 It is the side view of the pole;
[0018] Explanation of the accompanying reference numerals: 1. workbench; 2. high-frequency mechanism; 3. high-frequency induction coil; 4. controller; 5. distribution box; 6. U-shaped base; 7. screw rod; 8. stepping motor; 9. slide rail; 10. connecting rod; 11. vertical rod; 12. clamping hole; 13. top screw; 14. pressure plate. DETAILED DESCRIPTION
[0019] like Figure 1-4 As shown, an automatic annealing device for caulking wire comprises a workbench 1 and a high-frequency mechanism 2 arranged on the workbench 1, wherein the high-frequency mechanism 2 is installed on the workbench 1 through a transverse movement assembly, wherein the transverse movement assembly comprises a U-shaped base 6 connected to the workbench 1, wherein a screw rod 7 is rotatably connected to the U-shaped base 6 through a bearing, wherein a threaded hole is provided on the high-frequency mechanism 2, wherein the high-frequency mechanism 2 is threadedly connected to the screw rod 7 through the threaded hole, wherein the bottom of the high-frequency mechanism 2 is slidably connected to the U-shaped base 6, and one end of the screw rod 7 is connected to a stepping motor 8.
[0020] The U-shaped base 6 is provided with a slide rail 9 , and the high-frequency mechanism 2 is slidably connected to the slide rail 9 via a slide groove provided at the bottom.
[0021] The high-frequency mechanism 2 is connected to a high-frequency induction coil 3 via a connecting rod 10. A clamping assembly is provided in front of the high-frequency mechanism 2. The high-frequency mechanism 2 and the transverse movement assembly are controlled by a controller 4 installed on the workbench 1. The controller 4 is connected to a distribution box 5. The distribution box 5 is installed on the workbench 1.
[0022] The clamping assembly includes two symmetrically arranged vertical rods 11, and a clamping hole 12 is opened on the top side wall of the vertical rod 11. The top of the vertical rod 11 is threadedly connected with a top screw 13, and the bottom of the top screw 13 is placed in the clamping hole 12. The bottom of the top screw 13 is connected with a pressing plate 14. By rotating the top screw 13, the pressing plate 14 is pressed against the end of the cuttable wire, so that the two ends of the cuttable wire are fixed in the clamping hole 12.
[0023] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. An automatic annealing device for koha wire, characterized in that: The invention comprises a workbench (1) and a high-frequency mechanism (2) arranged on the workbench (1); the high-frequency mechanism (2) is installed on the workbench (1) via a transverse movement assembly; a high-frequency induction coil (3) is connected to the high-frequency mechanism (2); a clamping assembly is arranged in front of the high-frequency mechanism (2); the high-frequency mechanism (2) and the transverse movement assembly are controlled by a controller (4) installed on the workbench (1); the controller (4) is connected to a distribution box (5); and the distribution box (5) is installed on the workbench (1).
2. The automatic annealing device for Kovar wire according to claim 1, characterized in that: The transverse movement assembly comprises a U-shaped base (6) connected to the workbench (1); a screw rod (7) is rotatably connected to the U-shaped base (6) via a bearing; a threaded hole is provided on the high-frequency mechanism (2); the high-frequency mechanism (2) is threadedly connected to the screw rod (7) via the threaded hole; the bottom of the high-frequency mechanism (2) is slidably connected to the U-shaped base (6); and one end of the screw rod (7) is connected to a stepping motor (8).
3. The automatic annealing device for Kovar wire according to claim 2, characterized in that: The U-shaped base (6) is provided with a slide rail (9), and the high-frequency mechanism (2) is slidably connected to the slide rail (9) via a slide groove provided at the bottom.
4. The automatic annealing device for Kovar wire according to claim 1, characterized in that: The high-frequency induction coil (3) is connected to the high-frequency mechanism (2) via a connecting rod (10).
5. The automatic annealing device for Kovar wire according to claim 1, characterized in that: The clamping assembly comprises two symmetrically arranged vertical rods (11), a clamping hole (12) is opened on the top side wall of the vertical rod (11), a top screw (13) is threadedly connected to the top of the vertical rod (11), the bottom of the top screw (13) is placed in the clamping hole (12), and the bottom of the top screw (13) is connected to a pressing plate (14).