Energy-saving flow control valve

By adopting a combined design of shell, installation components and sliding plates in the flow control valve, the problem of troublesome disassembly and lack of cleaning functions in the prior art is solved, and the rapid installation, disassembly and cleaning of the filter plate is achieved, reducing downtime and maintenance costs.

CN222880469UActive Publication Date: 2025-05-16HEXIAN KEJIA VALVE CASTING
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Patent Information

Application Number
CN202421810961.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-16
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing flow control valves are installed with the filter plate through bolts, which leads to time-consuming disassembly, lacks cleaning functions, and is frequently blocked.

Method used

The combined design of the housing, mounting components and sliding plate is adopted to achieve rapid installation and disassembly of the filter plate, and the addition of cleaning boards and fan blades are added for easy cleaning.

Benefits of technology

It realizes rapid maintenance and replacement of filter plates, reduces downtime and repair costs, and avoids blockage problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an energy-saving flow control valve which comprises a valve body, a pipeline is arranged at the bottom of the valve body, a shell is fixedly mounted on the left side of the surface of the pipeline, mounting assemblies are fixedly mounted on the front side and the rear side of an inner cavity of the shell correspondingly, and a filter plate is detachably mounted in the inner cavity of the shell; sliding plates are fixedly mounted on the front side and the rear side of the filter plate, a supporting plate is fixedly mounted on the left side of the bottom of an inner cavity of the pipeline, a rotating rod is movably mounted in an inner cavity of the supporting plate, fan blades are arranged on the left side of the rotating rod, and a cleaning plate is fixedly mounted on the right side of the rotating rod. Through cooperative use of the shell, the mounting assembly and the sliding plate, the filter plate can be quickly mounted and dismounted, the filter plate is more convenient and quick to maintain and replace due to quick mounting and dismounting, complex tools or long-time operation is not needed, the maintenance task can be quickly completed, and the downtime and the maintenance cost are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of flow control valves, in particular to an energy-saving flow control valve. Background Art

[0002] Flow control valves are devices used to control the flow of fluids (such as liquids, gases, steam, etc.) through pipelines. They are commonly used in industrial and commercial systems to ensure that the flow of fluids in pipelines can be accurately regulated and controlled.

[0003] Existing flow control valves usually install the filter plate inside the flow control valve by bolts. The bolt connection method makes it troublesome to disassemble the filter plate, which is time-consuming and labor-intensive, and does not have the function of cleaning the filter plate. If there are many impurities in the water, the filter plate needs to be removed frequently for cleaning. If it is not cleaned in time, it will cause blockage.

[0004] Therefore, we made improvements to this and proposed energy-saving flow control valves. Utility Model Content

[0005] The purpose of the utility model is to: the existing flow control valve usually installs the filter plate inside the flow control valve by bolts. The bolt connection method makes it troublesome to disassemble the filter plate, which is time-consuming and labor-intensive, and has no function of cleaning the filter plate. If the water contains a lot of impurities, the filter plate needs to be frequently removed for cleaning. If it is not cleaned in time, it will cause blockage.

[0006] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:

[0007] Energy-saving flow control valve to improve the above problems.

[0008] The specific application is as follows:

[0009] It includes a valve body, a pipe is provided at the bottom of the valve body, a shell is fixedly installed on the left side of the pipe surface, mounting components are fixedly installed on the front and rear sides of the inner cavity of the shell, a filter plate is detachably installed in the inner cavity of the shell, sliding plates are fixedly installed on the front and rear sides of the filter plate, a support plate is fixedly installed on the left side of the bottom of the inner cavity of the pipe, a rotating rod is movably installed in the inner cavity of the support plate, a fan blade is provided on the left side of the rotating rod, a cleaning plate is fixedly installed on the right side of the rotating rod, a water retaining plate is fixedly installed on the right side of the inner cavity of the pipe, and an adjusting component is fixedly installed on the right side of the top of the pipe.

[0010] Through the coordinated use of the housing, mounting assembly and sliding plate, the filter plate can be quickly installed and removed. Quick installation and removal makes maintenance and replacement of the filter plate more convenient and quicker, without the need for complex tools or long-term operation. Maintenance tasks can be completed quickly, reducing downtime and repair costs.

[0011] As a preferred embodiment of the energy-saving flow control valve provided by the utility model, the mounting assembly includes a spring, two springs are fixedly mounted on the front and rear sides of the inner cavity of the shell, respectively, baffles are fixedly mounted on opposite sides of the two springs, limiting blocks are fixedly mounted on opposite sides of the two baffles, and pull plates are fixedly mounted on opposite sides of the two baffles, and one side of the pull plate extends to the outside of the shell.

[0012] As a preferred embodiment of the energy-saving flow control valve provided by the utility model, sliding blocks are fixedly installed on both sides of the baffle, a sliding rod is slidably installed in the inner cavity of the sliding block, and the sliding rod is fixedly connected to the outer shell on one side close to the outer shell.

[0013] As a preferred embodiment of the energy-saving flow control valve provided by the utility model, the adjusting component includes a protective shell, the protective shell is fixedly installed on the right side of the top of the pipeline, a motor is fixedly installed on the front side of the right side of the protective shell, a connecting rod is fixedly installed on the output end of the motor, a vortex rod is fixedly installed on the surface of the connecting rod, a turbine is meshed on the rear side of the vortex rod, a support rod is fixedly installed on the bottom of the turbine, the surface of the support rod is movably connected to the protective shell, a first bevel gear is fixedly installed on the bottom of the support rod, a second bevel gear is meshed on the bottom of the first bevel gear, a transmission rod is fixedly installed in the inner cavity of the second bevel gear, and the right side of the transmission rod passes through to the right side of the water baffle and is fixedly installed with an adjusting plate.

[0014] As a preferred implementation of the energy-saving flow control valve provided by the utility model, a fixing plate is movably installed on the left side of the transmission rod, and the fixing plate is fixedly connected to the pipeline at a side close to the pipeline.

[0015] As a preferred implementation of the energy-saving flow control valve provided by the utility model, a stabilizing plate is sleeved on the surface of the motor, and the stabilizing plate is fixedly connected to the protective shell on one side close to the protective shell.

[0016] As a preferred embodiment of the energy-saving flow control valve provided by the utility model, two positioning plates are fixedly installed on the front and rear sides of the protective shell, and the side of the positioning plate close to the pipeline is fixedly connected to the pipeline.

[0017] Compared with the prior art, the utility model has the following beneficial effects: through the coordinated use of the housing, the mounting assembly and the sliding plate, the filter plate can be quickly installed and disassembled, and the rapid installation and disassembly makes the maintenance and replacement of the filter plate more convenient and quicker, without the need to use complex tools or long-term operation, and the maintenance task can be completed quickly, reducing downtime and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the structure of the energy-saving flow control valve provided for this application;

[0019] Figure 2 A schematic diagram of the main cross-sectional view of the structure of the energy-saving flow control valve provided in this application;

[0020] Figure 3 A schematic diagram of the main view of the water retaining plate of the energy-saving flow control valve provided in this application;

[0021] Figure 4 A schematic side cross-sectional view of the installation assembly of the energy-saving flow control valve provided in the present application;

[0022] Figure 5 A schematic front view of the regulating assembly of the energy-saving flow control valve provided in this application.

[0023] Indicated in the figure:

[0024] 1. Valve body; 2. Pipe; 3. Shell; 4. Mounting assembly; 401. Spring; 402. Baffle; 403. Limit block; 404. Pull plate; 405. Sliding block; 406. Sliding rod; 5. Filter plate; 6. Sliding plate; 7. Support plate; 8. Rotating rod; 9. Fan blade; 10. Cleaning plate; 11. Water baffle; 12. Adjusting assembly; 1201. Protective shell; 1202. Motor; 1203. Connecting rod; 1204. Turbine; 1205. Turbine; 1206. Support rod; 1207. First bevel gear; 1208. Second bevel gear; 1209. Transmission rod; 1210. Adjusting plate; 1211. Fixing plate; 1212. Stabilizing plate; 1213. Positioning plate. DETAILED DESCRIPTION

[0025] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0026] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the present invention to be protected, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0029] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0030] As described in the background technology, the existing flow control valve usually installs the filter plate inside the flow control valve by bolts. The bolt connection method makes it troublesome to disassemble the filter plate, which is time-consuming and labor-intensive, and does not have the function of cleaning the filter plate. If the water contains a lot of impurities, the filter plate needs to be removed frequently for cleaning. If it is not cleaned in time, it will cause blockage problems.

[0031] In order to solve this technical problem, the utility model provides an energy-saving flow control valve.

[0032] Specifically, please refer to Figure 1-5 The energy-saving flow control valve specifically includes: a valve body 1, a pipe 2 is arranged at the bottom of the valve body 1, a shell 3 is fixedly installed on the left side of the surface of the pipe 2, a mounting assembly 4 is fixedly installed on the front and rear sides of the inner cavity of the shell 3, a filter plate 5 is detachably installed in the inner cavity of the shell 3, a sliding plate 6 is fixedly installed on the front and rear sides of the filter plate 5, a support plate 7 is fixedly installed on the left side of the bottom of the inner cavity of the pipe 2, a rotating rod 8 is movably installed in the inner cavity of the support plate 7, a fan blade 9 is arranged on the left side of the rotating rod 8, a cleaning plate 10 is fixedly installed on the right side of the rotating rod 8, a water retaining plate 11 is fixedly installed on the right side of the inner cavity of the pipe 2, and an adjusting assembly 12 is fixedly installed on the right side of the top of the pipe 2.

[0033] Through the coordinated use of the housing 3, the mounting assembly 4 and the sliding plate 6, the filter plate 5 can be quickly installed and removed. The quick installation and removal makes the maintenance and replacement of the filter plate 5 more convenient and quicker, without the need for complex tools or long-term operation. The maintenance task can be completed quickly, reducing downtime and maintenance costs.

[0034] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0035] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0036] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0037] Example 1

[0038] Please refer to Figure 1-5 An energy-saving flow control valve comprises a valve body 1, a pipe 2 is arranged at the bottom of the valve body 1, a shell 3 is fixedly installed on the left side of the surface of the pipe 2, a mounting assembly 4 is fixedly installed on the front and rear sides of the inner cavity of the shell 3, a filter plate 5 is detachably installed in the inner cavity of the shell 3, a sliding plate 6 is fixedly installed on the front and rear sides of the filter plate 5, a support plate 7 is fixedly installed on the left side of the bottom of the inner cavity of the pipe 2, a rotating rod 8 is movably installed in the inner cavity of the support plate 7, a fan blade 9 is arranged on the left side of the rotating rod 8, a cleaning plate 10 is fixedly installed on the right side of the rotating rod 8, a water retaining plate 11 is fixedly installed on the right side of the inner cavity of the pipe 2, and an adjusting assembly 12 is fixedly installed on the right side of the top of the pipe 2. The mounting assembly 4 includes a spring 401, two springs 401 are fixedly mounted on the front and rear sides of the inner cavity of the housing 3, baffles 402 are fixedly mounted on opposite sides of the two springs 401, limit blocks 403 are fixedly mounted on opposite sides of the two baffles 402, and pull plates 404 are fixedly mounted on opposite sides of the two baffles 402, one side of the pull plates 404 penetrates to the outside of the housing 3. Sliding blocks 405 are fixedly mounted on both sides of the baffles 402, and a sliding rod 406 is slidably mounted in the inner cavity of the sliding block 405, and the sliding rod 406 is fixedly connected to the housing 3 on the side close to the housing 3.

[0039] During the implementation process, the water flow inside the valve body 1 can be filtered through the filter plate 5. When the filter plate 5 needs to be installed and removed, the sliding plate 6 enters the interior of the shell 3 through the cooperation of the spring 401, the baffle 402 and the limit block 403, and moves due to the elastic force of the spring 401. The limit block 403 is installed on one side of the spring 401 through the baffle 402. It will move due to the elastic force of the spring 401, and the limit block 403 will enter the limit groove on the sliding plate 6, thereby fixing the sliding plate 6 entering the interior of the shell 3. When the sliding plate 6 needs to be removed, the pull plate 404 is pulled to allow the limit block 403 to disengage from the limit groove on the sliding plate 6, thereby removing the sliding plate 6. The filter plate 5 is fixedly installed on the sliding plate 6 and will be installed and removed along with the sliding plate 6. It is more convenient when the filter plate 5 needs to be replaced or cleaned.

[0040] Example 2

[0041] The adjusting component 12 includes a protective shell 1201, which is fixedly installed on the right side of the top of the pipeline 2. A motor 1202 is fixedly installed on the front side of the right side of the protective shell 1201, and a connecting rod 1203 is fixedly installed on the output end of the motor 1202. A vortex rod 1204 is fixedly installed on the surface of the connecting rod 1203. A turbine 1205 is meshed on the rear side of the vortex rod 1204. A support rod 1206 is fixedly installed on the bottom of the turbine 1205. The surface of the support rod 1206 is movably connected to the protective shell 1201. A first bevel gear 1207 is fixedly installed on the bottom of the support rod 1206. A second bevel gear 1208 is meshed on the bottom of the first bevel gear 1207. A transmission rod 1209 is fixedly installed in the inner cavity of the second bevel gear 1208. The right side of the transmission rod 1209 passes through the right side of the water retaining plate 11 and is fixedly installed with an adjusting plate 1210. A fixing plate 1211 is movably mounted on the left side of the transmission rod 1209, and the side of the fixing plate 1211 close to the pipe 2 is fixedly connected to the pipe 2. A stabilizing plate 1212 is sleeved on the surface of the motor 1202, and the side of the stabilizing plate 1212 close to the protective shell 1201 is fixedly connected to the protective shell 1201. Two positioning plates 1213 are fixedly mounted on the front and rear sides of the protective shell 1201, and the side of the positioning plate 1213 close to the pipe 2 is fixedly connected to the pipe 2.

[0042] During the implementation process, by starting the motor 1202, the motor 1202 drives the connecting rod 1203 to rotate when in use, and the connecting rod 1203 drives the vortex rod 1204 to rotate when rotating, and the vortex rod 1204 drives the turbine 1205 to rotate when rotating, and the turbine 1205 drives the support rod 1206 to rotate when rotating, and the support rod 1206 drives the first bevel gear 1207 to rotate when rotating, and the first bevel gear 1207 drives the second bevel gear 1208 to rotate when rotating, and the second bevel gear 1208 drives the transmission rod 1209 to rotate when rotating, and the transmission rod 1209 drives the adjustment plate 1210 to rotate when rotating, and the gap in the groove between the adjustment plate 1210 and the water retaining plate 11 is adjusted to control the drainage amount of the water flow, which is more convenient when in use.

[0043] When in use, the water flow inside the valve body 1 can be filtered through the filter plate 5. When the filter plate 5 needs to be installed and removed, the sliding plate 6 enters the interior of the housing 3 through the cooperation of the spring 401, the baffle 402 and the limit block 403, and moves due to the elastic force of the spring 401. The limit block 403 is installed on one side of the spring 401 through the baffle 402. It will move due to the elastic force of the spring 401, and the limit block 403 will enter the limit groove on the sliding plate 6, thereby fixing the sliding plate 6 entering the interior of the housing 3. When the sliding plate 6 needs to be removed, the pull plate 404 is pulled to allow the limit block 403 to disengage from the limit groove on the sliding plate 6, thereby removing the sliding plate 6. The filter plate 5 is fixedly installed on the sliding plate 6 and will be installed and removed along with the sliding plate 6. When the filter plate 5 needs to be removed, It is more convenient to replace or clean, by starting the motor 1202, the motor 1202 drives the connecting rod 1203 to rotate when in use, the connecting rod 1203 drives the vortex rod 1204 to rotate when rotating, the vortex rod 1204 drives the turbine 1205 to rotate when rotating, the turbine 1205 drives the support rod 1206 to rotate when rotating, the support rod 1206 drives the first bevel gear 1207 to rotate when rotating, the first bevel gear 1207 drives the second bevel gear 1208 to rotate when rotating, the second bevel gear 1208 drives the transmission rod 1209 to rotate when rotating, the transmission rod 1209 drives the adjusting plate 1210 to rotate when rotating, and the clearance of the groove between the adjusting plate 1210 and the water retaining plate 11 is adjusted to control the drainage amount of the water flow, which is more convenient to use.

[0044] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.

Claims

1. An energy-saving flow control valve, comprising a valve body (1), characterized in that: A pipe (2) is provided at the bottom of the valve body (1), a shell (3) is fixedly mounted on the left side of the surface of the pipe (2), a mounting assembly (4) is fixedly mounted on the front and rear sides of the inner cavity of the shell (3), a filter plate (5) is detachably mounted on the inner cavity of the shell (3), a sliding plate (6) is fixedly mounted on the front and rear sides of the filter plate (5), a support plate (7) is fixedly mounted on the left side of the bottom of the inner cavity of the pipe (2), a rotating rod (8) is movably mounted in the inner cavity of the support plate (7), a fan blade (9) is provided on the left side of the rotating rod (8), a cleaning plate (10) is fixedly mounted on the right side of the rotating rod (8), a water retaining plate (11) is fixedly mounted on the right side of the inner cavity of the pipe (2), and an adjusting assembly (12) is fixedly mounted on the right side of the top of the pipe (2).

2. The energy-saving flow control valve according to claim 1, characterized in that: The mounting assembly (4) comprises a spring (401), wherein the two springs (401) are respectively fixedly mounted on the front side and the rear side of the inner cavity of the outer shell (3), a baffle (402) is fixedly mounted on opposite sides of the two springs (401), a limit block (403) is fixedly mounted on opposite sides of the two baffles (402), and a pull plate (404) is fixedly mounted on opposite sides of the two baffles (402), and one side of the pull plate (404) extends through the outer side of the outer shell (3).

3. The energy-saving flow control valve according to claim 2, characterized in that: Sliding blocks (405) are fixedly mounted on both sides of the baffle (402), a sliding rod (406) is slidably mounted in the inner cavity of the sliding block (405), and the sliding rod (406) is fixedly connected to the outer shell (3) on a side close to the outer shell (3).

4. The energy-saving flow control valve according to claim 1, characterized in that: The regulating assembly (12) comprises a protective shell (1201), the protective shell (1201) being fixedly mounted on the right side of the top of the pipeline (2), a motor (1202) being fixedly mounted on the front side of the right side of the protective shell (1201), a connecting rod (1203) being fixedly mounted on the output end of the motor (1202), a vortex rod (1204) being fixedly mounted on the surface of the connecting rod (1203), a turbine (1205) being meshed with the rear side of the vortex rod (1204), and a bottom of the turbine (1205) being fixedly mounted. A support rod (1206) is provided, the surface of the support rod (1206) being movably connected to the protective shell (1201), a first bevel gear (1207) being fixedly mounted on the bottom of the support rod (1206), a second bevel gear (1208) being meshed with the bottom of the first bevel gear (1207), a transmission rod (1209) being fixedly mounted in the inner cavity of the second bevel gear (1208), and the right side of the transmission rod (1209) passing through the right side of the water retaining plate (11) and being fixedly mounted with an adjustment plate (1210).

5. The energy-saving flow control valve according to claim 4, characterized in that: A fixing plate (1211) is movably mounted on the left side of the transmission rod (1209), and the fixing plate (1211) is fixedly connected to the pipeline (2) on a side close to the pipeline (2).

6. The energy-saving flow control valve according to claim 4, characterized in that: A stabilizing plate (1212) is sleeved on the surface of the motor (1202), and a side of the stabilizing plate (1212) close to the protective shell (1201) is fixedly connected to the protective shell (1201).

7. The energy-saving flow control valve according to claim 4, characterized in that: Two positioning plates (1213) are fixedly mounted on the front and rear sides of the protective shell (1201), and the positioning plates (1213) are fixedly connected to the pipeline (2) on a side close to the pipeline (2).

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