Rapid detection device for stamping product

By designing a rapid detection device for stamping products, the existing detection equipment is solved, and the problem of expensive and low detection efficiency is achieved, and the size and structure of the stamping parts is quickly and accurately detected, reducing costs and improving efficiency.

CN222881883UActive Publication Date: 2025-05-16SUZHOU BAI RUIXING IND CO LTD
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Patent Information

Application Number
CN202421972616.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-05-16
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing 2.5-dimensional and 3-dimensional detection equipment is expensive, has low detection efficiency, and requires pre-configured tooling and specialized training, which increases labor costs.

Method used

A rapid detection device for stamping products is designed, including a first detection mechanism for detecting verticality, a second detection mechanism for detecting groove opening and round hole opening, and a third detection mechanism for detecting rectangular hole opening. The device achieves fast and accurate detection through positioning blocks, limiting nails, compression devices and automatic reset mechanisms.

Benefits of technology

It realizes rapid and accurate detection of the size and structure of the stamping parts, reduces inspection costs, improves inspection efficiency, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a rapid detection device for stamping products, which comprises a first detection mechanism and a bottom plate which are used for detecting the perpendicularity of the products, and is also provided with a second detection mechanism for detecting groove go-no go and round hole go-no go and a third detection mechanism for detecting rectangular hole go-no go. The first detection mechanism comprises a first positioning base, a first positioning block and a second positioning block. The first positioning block is provided with a verticality detection block. And a third positioning block of the second detection mechanism is provided with a hole pass-stop plug column and a groove pass-stop detection plug block. And a third positioning base of the third detection mechanism is provided with a long-strip hole pass-stop plug block. The device can quickly and accurately detect the size and the structure of the stamping part, reduces the detection cost, improves the efficiency, and has the advantages of simplicity and convenience in operation, high flexibility, accurate positioning, automatic resetting and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a rapid detection device for stamping products. Background Art

[0002] For the size and structure of general stamping parts, 2.5-dimensional testing equipment is required for testing. Some stamping parts with complex structures require 3-dimensional testing equipment to meet the testing needs. However, these 2.5-dimensional testing equipment or 3-dimensional testing equipment are relatively expensive, and the affordability of general enterprises is limited. Moreover, these testing equipment must be pre-configured with tooling when testing the size and structure of stamping parts, and the testing personnel also need special training, which will increase the labor cost and reduce the testing efficiency. Therefore, the above problems need to be solved urgently. Utility Model Content

[0003] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of the utility model is to provide a rapid detection device for stamping products, which can quickly and accurately detect the size and structure of stamping parts, while reducing the detection cost and improving the detection efficiency.

[0004] Technical solution: The utility model provides a rapid detection device for stamping products, including: a first detection mechanism and a bottom plate for detecting the verticality of the product; the first detection mechanism is arranged on the bottom plate, and the first detection mechanism includes: a first positioning base, the first positioning base is fixedly mounted on the bottom plate, a first positioning block and a second positioning block are arranged on the first positioning base, the first positioning block and the second positioning block are arranged at intervals, and a verticality detection block is arranged on the first positioning block. The first detection mechanism can quickly detect the verticality of the bending part of the stamping part.

[0005] Furthermore, the second positioning block is provided with a placement station for placing the stamping part, the first limiting block, the second limiting block and the third limiting block are arranged outside the placement station, and the second positioning block is also provided with a clamping device, a circular limiting pin and a first groove, the first limiting block is arranged in the first groove, the circular limiting pin is inserted into the positioning hole on the stamping part to limit the position of the stamping part, and the clamping device clamps and fixes the stamping part. The circular limiting pin is a component inserted into the positioning hole on the stamping part, which is used to limit the position of the stamping part from the vertical direction to ensure its stability during the detection process. The clamping device is used to fix the stamping part on the positioning block to prevent movement or offset during the detection process.

[0006] Furthermore, the bottom plate is also provided with a second detection mechanism for detecting whether the groove is open or closed and whether the round hole is open or closed, the second detection mechanism includes a second positioning base, the second positioning base is fixedly mounted on the bottom plate, a third positioning block is provided on the second positioning base, at least one hole opening stop plug is provided on the third positioning block, and the hole opening stop plug passes through the third positioning block through the through hole on the third positioning block. The hole opening stop plug of the second detection mechanism detects the size of the hole on the stamping part.

[0007] Furthermore, the third positioning block is provided with a slot stop detection plug, which penetrates and is embedded in the third positioning block. The second detection mechanism slot stop detection plug can quickly detect the size of the special-shaped slot in the stamping part.

[0008] Furthermore, the bottom plate is also provided with a third detection mechanism for detecting whether the rectangular hole is open or closed, and the third detection mechanism includes: a third positioning base, the third positioning base is fixedly mounted on the bottom plate, the third positioning base is located between the first positioning base and the second positioning base, and the three are arranged in an interval color, and a long hole opening stopper block is provided on the third positioning base, and the long hole opening stopper block is in a long strip shape. The long hole opening stopper block of the third detection mechanism can quickly detect the size of the long hole on the stamping part.

[0009] Furthermore, the first positioning block is provided with a groove, and the verticality detection block is in the shape of an integrated vertically crossed long strip, and the verticality detection block is arranged in the vertical groove of the first positioning block. The groove of the first positioning block fits with the verticality detection block, and plays the role of fixing the verticality detection block. At the same time, the verticality detection block is very convenient to put in and take out, so that it can be adjusted and replaced to improve flexibility.

[0010] Furthermore, the third positioning base is provided with a through hole matching the shape of the long hole stopper block, and the long hole stopper block is detachably inserted into the third positioning base. The long hole stopper block is detachably inserted into the third positioning base, which can conveniently install and test the stamping parts, and can also play a limiting role to limit the stamping parts.

[0011] Furthermore, a hole-stopping plug spring is provided at the upper end of the hole-stopping plug. The cross-sectional size of the lower end of the hole-stopping plug matches the cross-sectional size of the hole on the stamping part, and the length is slightly longer than the thickness of the stamping part. The cross-sectional size of the middle part of the hole-stopping plug is slightly larger than the cross-sectional size of the hole on the stamping part. When testing, the upper end presses the hole-stopping plug, and the lower end of the hole-stopping plug detects whether it passes through the detection hole of the stamping part smoothly. When it passes smoothly, because the cross-sectional size of the middle part of the hole-stopping plug is slightly larger than the cross-sectional size of the hole on the stamping part, it is limited, the spring is reset, and the hole-stopping plug pops out of the detection hole. It is convenient to remove the stamping part for the next installation test.

[0012] Furthermore, a group of slot stop detection block springs are provided at the upper end of the slot stop detection block. The cross-sectional size of the lower end of the slot stop detection block matches the size of the special-shaped slot of the stamping part, and the length is slightly longer than the thickness of the stamping part. The cross-sectional size of the middle part of the slot stop detection block is slightly larger than the size of the special-shaped slot of the stamping part. When testing, the upper end presses the slot stop detection block, and the lower end of the slot stop detection block detects whether it matches the special-shaped slot of the stamping part. After the test, the spring resets, and the lower surface of the slot stop detection block is higher than the upper surface of the stamping part, which is convenient for removing the stamping part for the next installation test.

[0013] It can be seen from the above technical solution that the utility model has the following beneficial effects:

[0014] 1. The rapid detection device for stamping products described in the utility model realizes the rapid and accurate detection effect of the verticality of stamping parts through the design of the first detection mechanism and the verticality detection block. The integrated vertical cross strip design of the verticality detection block ensures that it can fit closely to the bend of the stamping part during detection, so as to quickly and accurately evaluate its verticality.

[0015] 2. The rapid detection device for stamping products described in the utility model realizes the efficient detection effect of the groove and round hole of stamping parts through the design of the second detection mechanism and the hole stop plug and the slot stop detection plug. The hole stop plug and the slot stop detection plug respectively accurately detect the round hole and the special-shaped slot, and realize automatic reset through the spring, which effectively improves the detection efficiency and convenience.

[0016] 3. The rapid detection device for stamping products described in the utility model realizes the rapid detection effect of the rectangular hole of the stamping part through the design of the third detection mechanism and the long hole blocking block. The long hole blocking block is inserted into the third positioning base, which is convenient for replacement and can also adapt to the detection requirements of long holes of different sizes, ensuring the accuracy and flexibility of the detection.

[0017] 4. The rapid detection device for stamping products described in the utility model realizes the automatic reset effect of the detection component after the detection is completed through the design of the automatic reset mechanism. The application of the hole stop plug spring and the slot stop detection plug spring enables the detection component to automatically return to the initial position after the detection is completed, which facilitates the loading and unloading of the stamping parts and the next detection, and further improves the detection efficiency.

[0018] 5. The rapid detection device for stamping products described in the utility model is generally less expensive than expensive 2.5-dimensional and 3-dimensional detection equipment, which reduces the burden on enterprises. There is no need to specially train detection personnel, the operation is simple and easy to understand, and the labor cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of a rapid detection device for stamping products of the utility model;

[0020] Figure 2 This is a schematic diagram of the other side structure of a rapid detection device for stamping products of the utility model;

[0021] Figure 3 A side of the structural diagram of a quick detection device for stamping products of the utility model after the stamping parts are loaded;

[0022] Figure 4 The B side of the structure diagram of a quick detection device for stamping products of the utility model after the stamping parts are loaded;

[0023] Figure 5 The C side of the structural diagram of a quick detection device for stamping products of the utility model after the stamping parts are loaded;

[0024] Figure 6 This is the structural diagram of the stamping part of the utility model;

[0025] Figure 7 This is a structural diagram of the hole-stopping plug column of the utility model;

[0026] Figure 8 This is a structural diagram of a slot opening and closing detection plug of the utility model;

[0027] Explanation of the markings in the specification: 1-first detection mechanism, 2-second detection mechanism, 3-third detection mechanism, 4-bottom plate, 11-first positioning base, 21-second positioning base, 31-third positioning base, 51-bending point, 52-positioning hole, 53-detection circular hole, 54-special-shaped groove, 55-detection long hole, 111-first positioning block, 112-second positioning block, 212-third positioning block, 311-long hole stop block, 1111-verticality detection block, 1121-clamping device, 1122-circular limiting pin, 1123-first limiting block, 1124-second limiting block, 1125-third limiting block, 1126-first groove, 2121-hole stop plug, 2122-slot stop detection plug, 21211-hole stop plug spring, 21221-slot stop detection plug spring. DETAILED DESCRIPTION

[0028] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0029] Example 1

[0030] like Figures 1 to 6A rapid detection device for a stamping product shown includes: a first detection mechanism 1 for detecting the verticality of the product and a base plate 4; the first detection mechanism 1 is arranged on the base plate 4, and the first detection mechanism 1 includes a first positioning base 11, the first positioning base 11 is fixedly mounted on the base plate 4, a first positioning block 111 and a second positioning block 112 are fixed on the first positioning base 11, the first positioning block 111 and the second positioning block 112 are arranged at intervals, and a verticality detection block 1111 is arranged on the first positioning block 111. A groove is arranged on the first positioning block 111, and the verticality detection block 1111 is in the shape of an integrated vertical cross strip and can be embedded in the groove of the first positioning block 111. The verticality detection block 1111 on the first positioning block 111 is used to detect the verticality of the bending part 51 of the stamping part. The verticality detection block 1111 is detachably embedded in the vertical groove of the first positioning block 111, and can be fine-tuned according to the size of the stamping part.

[0031] The second positioning block 112 is provided with a placement station for placing the stamping part, the first limiting block 1123, the second limiting block 1124, and the third limiting block 1125 are arranged outside the placement station, and the second positioning block 112 is also provided with a clamping device 1121, a circular limiting pin 1122, and a first groove 1126. The first limiting block 1123 is arranged in the first groove 1126, and the circular limiting pin 1122 is inserted into the positioning hole 52 on the stamping part to limit the position of the stamping part, and the clamping device 1121 clamps and fixes the stamping part. The stamping part is placed on the placement station, and the circular limiting pin 1122 is inserted into the positioning hole 52 on the stamping part to limit the position of the stamping part, which is used to limit the position of the stamping part from the vertical direction to ensure its stability during the detection process, and the clamping device 1121 clamps and fixes the stamping part to prevent movement or offset during the detection process.

[0032] Example 2

[0033] On the basis of Example 1, Figures 1 to 6 As shown, this embodiment further provides a second detection mechanism 2 for detecting the passage of the slot and the passage of the circular hole. The second detection mechanism 2 includes a second positioning base 21, which is fixedly mounted on the bottom plate 4. The second positioning base 21 is provided with a third positioning block 212, and the third positioning block 212 is provided with three hole passage plugs 2121, which penetrate the third positioning block 212 through the through hole on the third positioning block 212. The hole passage plug 2121 is connected to the third positioning block 212 by a spring 21211 (such as Figure 7 The third positioning block 212 is also provided with a slot stop detection plug 2122, which is embedded in the third positioning block 212. The slot stop detection plug 2122 is inserted into the third positioning block 212 by a spring 21221 (as shown in FIG. Figure 8The hole stop plug spring and the slot stop detection plug spring can automatically reset the detection component after the detection is completed, making it convenient to remove the stamping part for the next detection.

[0034] Example 3

[0035] On the basis of Example 2, Figures 1 to 6 As shown, the present embodiment further provides a third detection mechanism 3 for detecting the passage of rectangular holes, and the third detection mechanism 3 includes: a third positioning base 31, the third positioning base 31 is fixedly mounted on the bottom plate 4, the third positioning base 31 is located between the first positioning base 11 and the second positioning base 21, and the three are arranged at intervals, and a through hole matching the shape of the long hole passage stopper block 311 is opened on the third positioning base 31, and the long passage stopper block 311 is penetrated in the third positioning base 31. The long passage stopper block 311 is used to detect the size of the long hole 55 of the stamping part.

[0036] Here's how the device works:

[0037] 1. Positioning and installing the stamping part: Place the stamping part on the placement station and perform preliminary positioning by the first limiting block 1123, the second limiting block 1124, and the third limiting block 1125. Insert the circular limiting pin 1122 from the top into the positioning hole 52 of the stamping part to further fix the stamping part. Use the clamping device 1121 to clamp the stamping part to ensure that it does not move during the inspection process.

[0038] 2. Inspection of stamping parts:

[0039] 2-1 Groove size detection: The groove through-stop detection plug 2122 on the third positioning block 212 is pushed into the special-shaped groove 54 of the stamping part by the spring 21221. If it passes smoothly, it means that the groove size is qualified.

[0040] 2-2 Hole size detection: The hole stopper 2121 on the third positioning block 212 is pushed into the detection circular hole 53 of the stamping part by the spring 21211. If it passes smoothly, it means that the hole diameter is qualified.

[0041] 2-3 Verticality Detection: The verticality detection block 1111 on the first positioning block 111 is used to detect the verticality of the bending portion 51 of the stamping part.

[0042] 2-4 Detection of the size of the long hole: The long hole blocking block 311 on the third positioning base 31 is detachably installed in the through hole of the third positioning base 31, and is used to detect the size of the long hole 55 of the stamping part.

[0043] 3. Test result judgment: judge whether the stamping part is qualified according to the test results of each test component. If all test results are qualified, the stamping part is qualified; otherwise, the stamping part is unqualified.

[0044] 4. Automatic reset: The springs of the hole stop plug 2121 and the slot stop detection plug 2122 respectively push the detection components to automatically reset, making it convenient to remove the stamping parts for the next detection.

[0045] The above embodiments are exemplary, and their purpose is to illustrate the technical concept and features of the utility model so that people familiar with this field can understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A rapid detection device for stamping products, characterized in that: include: A first detection mechanism (1) and a base plate (4) for detecting the verticality of a product; The first detection mechanism (1) is arranged on the base plate (4), and comprises: a first positioning base (11), the first positioning base (11) is fixedly mounted on the base plate (4), a first positioning block (111) and a second positioning block (112) are arranged on the first positioning base (11), the first positioning block (111) and the second positioning block (112) are arranged at intervals, and a verticality detection block (1111) is arranged on the first positioning block (111).

2. A rapid detection device for stamping products according to claim 1, characterized in that: The second positioning block (112) is provided with a placement station for placing the stamping part, a first limiting block (1123), a second limiting block (1124) and a third limiting block (1125) are arranged on the outside of the placement station, and the second positioning block (112) is also provided with a clamping device (1121), a circular limiting pin (1122) and a first groove (1126), the first limiting block (1123) is arranged in the first groove (1126), the circular limiting pin (1122) is inserted into the positioning hole (52) on the stamping part to limit the stamping part, and the clamping device (1121) clamps and fixes the stamping part.

3. The rapid detection device for stamping products according to claim 1, characterized in that: The bottom plate (4) is also provided with a second detection mechanism (2) for detecting whether the groove is open or closed and the circular hole is open or closed. The second detection mechanism (2) comprises a second positioning base (21). The second positioning base (21) is fixedly mounted on the bottom plate (4). A third positioning block (212) is provided on the second positioning base (21). At least one hole-opening plug (2121) is provided on the third positioning block (212). The hole-opening plug (2121) passes through the third positioning block (212) through a through hole on the third positioning block (212).

4. According to the rapid detection device for stamping products according to claim 3, a slot through-stop detection plug (2122) is provided on the third positioning block (212), and the slot through-stop detection plug (2122) is embedded in the third positioning block (212).

5. A rapid detection device for stamping products according to claim 4, characterized in that: The bottom plate (4) is also provided with a third detection mechanism (3) for detecting whether the rectangular hole is open or closed. The third detection mechanism (3) comprises a third positioning base (31). The third positioning base (31) is fixedly mounted on the bottom plate (4). The third positioning base (31) is located between the first positioning base (11) and the second positioning base (21). The three are arranged at intervals. The third positioning base (31) is provided with a long hole opening stopper block (311). The long hole opening stopper block (311) is in the shape of a long strip.

6. The rapid detection device for stamping products according to claim 1, characterized in that: The first positioning block (111) is provided with a groove, the verticality detection block (1111) is in the shape of an integrated vertically crossed long strip, and the verticality detection block (1111) is arranged in the groove of the first positioning block (111).

7. A rapid detection device for stamping products according to claim 5, characterized in that: The third positioning base (31) is provided with a through hole matching the shape of the elongated hole through-stopping plug block (311), and the elongated hole through-stopping plug block (311) is penetrated in the third positioning base (31).

8. The rapid detection device for stamping products according to claim 3, characterized in that: A hole-through stopper plug spring (21211) is provided at the upper end of the hole-through stopper plug (2121).

9. A rapid detection device for stamping products according to claim 4, characterized in that: A group of slot stop detection block springs (21221) are provided at the upper end of the slot stop detection block (2122).