Asphalt concrete fluidity detection device

By designing an asphalt concrete fluidity detection device including limit rings, limit balls, heating ends and multi-stage segmented data statistics, the problem of inaccurate fluidity measurement caused by drop hammer offset in the prior art is solved, and more accurate and reliable fluidity detection results are achieved.

CN222882524UActive Publication Date: 2025-05-16JIAXING HONGLI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421650122.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-16
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

In the existing Liu'er flow test method, the design of the bracket supporting the drop hammer is not stable enough, resulting in the drop hammer offset, inaccurate measurement time, affecting the flowability calculation results, increasing time and material costs, and delaying the project progress.

Method used

A asphalt concrete fluidity detection device is designed, including a chassis, a assembly control box, a limiting assembly, a detection assembly and a thermal conductivity assembly. Through the design of limit rings and limit balls, the drop hammer is ensured to fall vertically and prevent offset; through the design of the heating end and heating layer, the consistency of the test temperature is maintained; through multi-stage segmented data statistics and recording, the accuracy and reliability of the detection data are improved.

Benefits of technology

A more accurate liquidity test result is achieved, which reduces system errors and random errors, ensures that the resistance of the mixture is uniform and consistent when passing through, improves the accuracy and reliability of the detection data, and reduces misleading and cost during the testing process.

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Abstract

The utility model discloses an asphalt concrete fluidity detection device which comprises a bottom frame, one side surface of the bottom frame is fixedly connected with an integrated control box, one side surface of the integrated control box is movably connected with a limiting assembly, and the upper end of the limiting assembly is provided with a detection assembly. According to the utility model, the material carrying cylinder is placed in the placing groove of the bottom frame, and the sliding plate is lifted and pressed to the upper end of the material carrying cylinder, so that the three main frameworks are tightly buckled in the three positioning clamping grooves, and the three auxiliary frameworks are tightly buckled in the three positioning clamping grooves; the surface of one side of the connecting ring is attached to the surface of one side of the material loading barrel, the detection main rod is limited by the limiting ring and the limiting ball, it is ensured that the drop hammer vertically falls, a more accurate mobility test result is obtained, system errors and random errors caused by deviation are integrally reduced, and the detection accuracy is improved. The resistance applied to the asphalt mixture is uniform and consistent when the asphalt mixture passes through the asphalt mixture, so that the fluidity of the mixture is reflected more accurately.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt concrete fluidity detection, in particular to an asphalt concrete fluidity detection device. Background Art

[0002] The fluidity of asphalt concrete is one of the important indicators of its construction and workability, and has a direct impact on the construction quality. Asphalt concrete with good fluidity is easy to spread and compact during the construction process, and can form a uniform and dense pavement structure, thereby improving the durability and performance of the pavement. Therefore, scientific evaluation of the fluidity of asphalt concrete is of great significance to ensuring construction quality. The Liuer fluidity test is a standardized test method that evaluates the fluidity of asphalt concrete by measuring the time it takes for a falling hammer to sink into asphalt concrete under specific conditions. This method has clear operating specifications and test steps, which can ensure the accuracy and comparability of the test results.

[0003] However, when using the existing Liuer fluidity test method to test asphalt concrete, the bracket design supporting the drop hammer is not stable enough, and it becomes loose during use, and cannot provide a stable falling track for the drop hammer. When the components are manually connected to each other, the drop hammer may not be placed correctly on the bracket, or it may be touched during the fall, causing it to deviate from the predetermined track. The drop hammer offset will cause inaccurate measurement time, thereby affecting the calculation results of Liuer fluidity. This will not truly reflect the fluidity of the asphalt mixture, misleading the subsequent construction and quality management, requiring re-testing or adjustment of the mix design, which will increase time and material costs and may delay the progress of the project. Utility Model Content

[0004] The purpose of the utility model is to provide an asphalt concrete fluidity detection device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An asphalt concrete fluidity detection device comprises a base frame, a collective control box is fixedly connected to one side surface of the base frame, a limit assembly is movably connected to one side surface of the collective control box, a detection assembly is arranged at the upper end of the limit assembly, and a heat conduction assembly is fixedly connected to one side surface of the collective control box;

[0007] A sliding groove is provided on one side surface of the collective control box, wherein two sliding grooves are arranged and are symmetrically distributed, a sliding block is movably connected to the inner side of the sliding groove, and the limiting assembly includes a sliding plate, one side of the sliding block is fixedly connected to one end of the sliding plate, and a limiting ring is fixedly connected to one side surface of the sliding plate.

[0008] Furthermore, one side surface of the limiting ring is fixedly connected to a positioning frame, and the positioning frame includes a main frame, and the main frame is provided with three and evenly distributed in a circular array; one side surface of the main frame is fixedly connected to a connecting ring, and one side surface of the connecting ring is fixedly connected to a sub-framework, and the sub-framework is provided with three and evenly distributed in a circular array; the inner side of the limiting ring is movably connected to a limiting ball, and the limiting ball is provided with a plurality and evenly distributed in a circular array.

[0009] Furthermore, a loading barrel is placed on the upper end of one side surface of the base frame, a positioning slot is opened on one side surface of the loading barrel, six positioning slots are provided and are evenly distributed in a circular array, a loading limit block is fixedly connected to the inner surface of the loading barrel, one end of the three main skeletons are adapted to the positioning slots, one end of the three sub-skeletons are adapted to the positioning slots, a heating end is fixedly connected to one side surface of the loading barrel, a heating layer is provided on the inner side of the loading barrel, the heating end is electrically connected to the heating layer, a heat insulation layer is provided on the inner side of the loading barrel, and the heat insulation layer is provided on the outer side of the heating layer.

[0010] Furthermore, the detection component includes a detection drop weight, a detection main rod is fixedly connected to one side surface of the detection drop weight, an initial coil is fixedly connected to one side surface of the detection main rod, a first coil is arranged at the upper end of the initial coil, a second coil is arranged at the upper end of the first coil, a terminal coil is arranged at the upper end of the second coil, one end of the detection main rod is fixedly connected to a connecting iron core block, and an electric heating block is fixedly connected to the detection drop weight and the inner side of the detection main rod.

[0011] Furthermore, the heat conduction component includes an electric heater, and a heating wire is fixedly connected to a surface of one side of the electric heater, and one end of the heating wire is electrically connected to one end of the electric heating block.

[0012] Furthermore, a detector is fixedly connected to one side surface of the sliding groove, a detection window is fixedly set on one side surface of the detector, the detection window is set in a direction facing the initial coil, and a detection indicator light is set at one end of the detector, and the detection indicator lights are set in four and distributed in a linear array.

[0013] Furthermore, a motor is fixedly connected to one side surface of the collective control box, a threaded rod is fixedly connected to the output end of the motor, a triangular plate is movably connected to the outer side of the threaded rod, an electromagnetic control end is fixedly connected to one side surface of the triangular plate, a reset electromagnetic block is fixedly connected to one side surface of the electromagnetic control end, a controller is fixedly connected to one side surface of the collective control box, and the electromagnetic control end and the controller are electrically connected.

[0014] Compared with the prior art, the utility model provides an asphalt concrete fluidity detection device, which has the following beneficial effects:

[0015] 1. The utility model places the material carrier inside the placement groove of the base frame, lifts the sliding plate and presses it to the upper end of the material carrier, so that the three main frames are tightly buckled inside the three positioning slots, the three sub-frames are tightly buckled inside the three positioning slots, one side surface of the connecting ring fits with one side surface of the material carrier, and the detection main rod is limited by the limiting ring and the limiting ball, ensuring that the drop hammer falls vertically and prevents deviation, so as to obtain more accurate fluidity test results, reduce the overall systematic error and random error caused by deviation, ensure that the resistance it encounters when passing through the asphalt mixture is uniform and consistent, so as to more accurately reflect the fluidity of the mixture;

[0016] 2. The utility model heats the asphalt concrete inside the loading barrel by driving the heating layer inside the loading barrel through the heating end. The controller controls the electric heater to heat the electric heating block through the electric heating wire. The heat is transferred to the detection drop hammer and the detection main rod, so that the overall test temperature is the same, eliminating the heat conduction effect caused by temperature differences, thereby reducing the impact of temperature changes on the fluidity of the mixture during the test. At the same time, multi-level segmented data statistics and recording are used to improve the accuracy and reliability of the test data. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a right-side perspective;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a left-side viewing angle;

[0019] Figure 3 This is a schematic diagram of the internal section of the three-dimensional structure of the utility model from a left-side viewing angle;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the utility model from an upward viewing angle;

[0021] Figure 5 It is a schematic diagram of the exploded three-dimensional structure of the utility model from a right-side viewing angle.

[0022] In the figure: 1, base frame; 2, integrated control box; 3, limit assembly; 4, detection assembly; 5, heat conduction assembly; 6, sliding groove; 7, sliding plate; 8, sliding block; 9, limit ring; 10, positioning frame; 11, main frame; 12, auxiliary frame; 13, connecting ring; 14, limit ball; 15, loading barrel; 16, positioning slot; 17, loading limit block; 18, heating layer; 19, thermal insulation layer; 20, detection drop hammer; 21 , detection main rod; 22, initial coil; 23, first coil; 24, second coil; 25, final coil; 26, connecting core block; 27, reset electromagnetic block; 28, triangle plate; 29, motor; 30, threaded rod; 31, electric heater; 32, electric heating wire; 33, electromagnetic control end; 34, heating end; 35, detector; 36, detection window; 37, detection indicator light; 38, controller; 39, electric heating block. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0025] Embodiment 1

[0026] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides a technical solution: an asphalt concrete fluidity detection device, comprising a base frame 1, a collection control box 2 is fixedly connected to one side surface of the base frame 1, a limit component 3 is movably connected to one side surface of the collection control box 2, a detection component 4 is arranged on the upper end of the limit component 3, and a heat conduction component 5 is fixedly connected to one side surface of the collection control box 2;

[0027] A sliding groove 6 is provided on one side surface of the collective control box 2. Two sliding grooves 6 are arranged and are symmetrically distributed. A sliding block 8 is movably connected to the inner side of the sliding groove 6. The limiting assembly 3 includes a sliding plate 7. One side of the sliding block 8 is fixedly connected to one end of the sliding plate 7. A limiting ring 9 is fixedly connected to the surface of one side of the sliding plate 7. The sliding block 8 can slide and move inside the sliding groove 6 to prevent the sliding plate 7 from being offset, and at the same time, it plays a role of movable limiting for the sliding plate 7.

[0028] A positioning frame 10 is fixedly connected to one side surface of the limit ring 9, and the positioning frame 10 includes a main skeleton 11. Three main skeletons 11 are evenly distributed in a circular array. A connecting ring 13 is fixedly connected to one side surface of the main skeleton 11. A sub-skeleton 12 is fixedly connected to one side surface of the connecting ring 13. Three sub-skeletons 12 are evenly distributed in a circular array. The inner side of the limit ring 9 is movably connected with a limiting ball 14. A plurality of limiting balls 14 are evenly distributed in a circular array. The limiting balls 14 can rotate inside the limit ring 9, and the surface of the limiting balls 14 is relatively smooth, which can effectively reduce the friction generated when contacting the detection main rod 21, reduce the resistance component, and play a better limiting effect.

[0029] A loading barrel 15 is placed on the upper end of one side surface of the base frame 1, and one side of the base frame 1 is arranged in a groove shape, and the bottom end of the loading barrel 15 is just adapted to each other, and a positioning slot 16 is opened on one side surface of the loading barrel 15, and there are six positioning slots 16 and they are evenly distributed in a circular array, and a loading limit block 17 is fixedly connected to the inner surface of the loading barrel 15, and one end of the three main skeletons 11 is adapted to the positioning slot 16, and the three main skeletons 11 can be tightly snapped into the inside of the three positioning slots 16, and one end of the three sub-skeletons 12 is adapted to the positioning slot 16, and the three sub-skeletons 12 can be tightly snapped into the inside of the three positioning slots 16, and one side surface of the connecting ring 13 is in contact with one side surface of the loading barrel 15, and the positioning frame 10 as a whole is firmly snapped into the loading barrel 1 5, a heating end 34 is fixedly connected to the surface of one side of the loading barrel 15, a heating layer 18 is arranged on the inner side of the loading barrel 15, the heating end 34 is electrically connected to the heating layer 18, a heat insulation layer 19 is arranged on the inner side of the loading barrel 15, and the heat insulation layer 19 is arranged on the outer side of the heating layer 18. The loading barrel 15 is used to place the asphalt concrete required for testing, and the loading limit block 17 on one side of the inner side of the loading barrel 15 is used to limit the amount of asphalt concrete placed inside. The heating end 34 is electrically connected to the controller 38, and the heating end 34 drives the heating layer 18 inside the loading barrel 15 to heat the asphalt concrete inside the loading barrel 15 so that it is always kept within the required test temperature range. The heat insulation layer 19 performs heat insulation treatment on it, which plays an effective protective role as a whole.

[0030] Embodiment 2

[0031] Based on the above embodiment 1, reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The detection component 4 includes a detection drop hammer 20, a detection main rod 21 is fixedly connected to one side surface of the detection drop hammer 20, an initial coil 22 is fixedly connected to one side surface of the detection main rod 21, a first coil 23 is arranged at the upper end of the initial coil 22, a second coil 24 is arranged at the upper end of the first coil 23, and a terminal coil 25 is arranged at the upper end of the second coil 24. The detection data between the initial coil 22 and the first coil 23 is the initial speed of the free fall of the detection drop hammer 20, the detection data between the first coil 23 and the second coil 24 is the first data for detecting the fluidity of the asphalt concrete after the detection drop hammer 20 falls into the asphalt concrete, and the detection data between the second coil 24 and the terminal coil 25 is the second data for detecting the fluidity of the asphalt concrete after the detection drop hammer 20 falls into the asphalt concrete. The accuracy and reliability of the detection data are improved by segmented data statistics and recording. A connecting iron core block 26 is fixedly connected to one end of the detection main rod 21, and an electric heating block 39 is fixedly connected to the inner side of the detection drop hammer 20 and the detection main rod 21.

[0032] The heat-conducting component 5 includes an electric heater 31, and a heating wire 32 is fixedly connected to the surface of one side of the electric heater 31. One end of the heating wire 32 is electrically connected to one end of the electric heating block 39. The electric heater 31 is electrically connected to the controller 38. The controller 38 controls the electric heater 31 to work, so that the electric heating block 39 connected to the electric heater 31 through the heating wire 32 is heated up, and the heat is transferred to the detection drop hammer 20 and the detection main rod 21. When the fluidity is tested, the temperature of the devices involved in the test is the same as that of the asphalt concrete, thereby reducing the error of the test and ensuring the accuracy and reliability of the test data.

[0033] A detector 35 is fixedly connected to one side surface of the sliding groove 6. A detection window 36 is fixedly set on one side surface of the detector 35. The detection window 36 is set in a direction facing the initial coil 22. A detection indicator light 37 is set at one end of the detector 35. There are four detection indicator lights 37 and they are distributed in a linear array. The four detection indicator lights 37 correspond to the four coils. When the detection window 36 of the detector 35 faces a coil, the corresponding indicator light lights up, thereby providing better quality and more impressive detection results.

[0034] A motor 29 is fixedly connected to the surface of one side of the collective control box 2, and a threaded rod 30 is fixedly connected to the output end of the motor 29. A triangular plate 28 is movably connected to the outer side of the threaded rod 30. The motor 29 is electrically connected to a controller 38. The controller 38 controls the working state of the motor 29. The motor 29 drives the threaded rod 30 at the output end to rotate, so as to control and change the height position of the triangular plate 28. An electromagnetic control end 33 is fixedly connected to the surface of one side of the triangular plate 28, and a reset electromagnetic block 27 is fixedly connected to the surface of one side of the electromagnetic control end 33. A controller 38 is fixedly connected to the surface of one side of the collective control box 2, and the electromagnetic control end 33 is electrically connected to the controller 38. The electromagnetic control end 33 facilitates the connection and separation between the reset electromagnetic block 27 and the connecting iron core block 26.

[0035] Working principle: Please refer to Figure 1-Figure 5As shown, before using the utility model, the asphalt concrete to be tested is first introduced into the interior of the loading barrel 15 and injected into the lower end of the loading limit block 17, and the sliding plate 7 is used to slide upwards by using the sliding groove 6 and the sliding block 8 to place the loading barrel 15 loaded with materials in the placement groove of the base frame 1. After rotating it to a suitable angle, the sliding plate 7 is used to slide downwards by using the sliding groove 6 and the sliding block 8 to press the positioning frame 10 to the upper end of the loading barrel 15, so that the three main frames 11 are tightly buckled in the three positioning slots 16, the three sub-frames 12 are tightly buckled in the three positioning slots 16, and the one side surface of the connecting ring 13 is aligned with the one side surface of the loading barrel 15. The heating end 34 at one end of the loading barrel 15 is electrically connected to the controller 38 after being fitted and fixed by the buckle. The heating end 34 drives the heating layer 18 inside the loading barrel 15 to heat the asphalt concrete inside the loading barrel 15, so that it is always kept within the required test temperature range. The heat insulation layer 19 performs heat insulation treatment on it, which plays an effective protective role as a whole. After that, the controller 38 is used to control the electric heater 31 to work, so that the electric heating block 39 connected to the electric heater 31 through the electric heating wire 32 is heated, and the heat is transferred to the detection drop hammer 20 and the detection main rod 21, so as to ensure that when the fluidity is tested, the temperature of the devices involved in the test is the same as that of the asphalt concrete, thereby reducing the error of the test and ensuring the accuracy and reliability of the test data. Reliability, when it reaches the standard temperature required for the test, the controller 38 controls the electromagnetic control end 33 to disconnect the reset electromagnetic block 27 and the connecting iron core block 26, and separate them. The detection hammer 20 and the detection main rod 21 fall downward under their own weight. During the falling process, the detection main rod 21 is limited by the limiting ring 9 and the limiting ball 14, and the surface of the limiting ball 14 is relatively smooth, which can effectively reduce the friction generated when contacting the detection main rod 21, reduce the resistance component, and play a greater role in limiting, ensuring that the hammer falls vertically and prevents deviation, reducing the overall systematic error and random error caused by deviation, ensuring that the resistance it encounters when passing through the asphalt mixture is uniform and consistent, thereby more accurately reflecting the mixture. The fluidity of the mixed material is determined by scanning and recording the four coils through the detection window 36 of the detector 35 when it falls. At the same time, multi-level segmented data statistics and recording are used to improve the accuracy and reliability of the detection data. After the data is recorded, the motor 29 is used to drive the threaded rod 30 at the output end of the motor 29 to rotate, so that it drives the triangular plate 28 to move downward. When the connecting iron core block 26 and the reset electromagnetic block 27 are in contact with each other, the controller 38 controls the electromagnetic control end 33 to make the connecting iron core block 26 and the reset electromagnetic block 27 magnetically connected to each other, and the motor 29 is reversed to drive the triangular plate 28 and the detection component 4 to reset as a whole. After cleaning the whole, it is convenient for the next test to improve the overall practicality.

Claims

1. An asphalt concrete fluidity detection device, comprising a base frame (1), characterized in that: A collection control box (2) is fixedly connected to one side surface of the base frame (1), a limit assembly (3) is movably connected to one side surface of the collection control box (2), a detection assembly (4) is arranged at the upper end of the limit assembly (3), and a heat conduction assembly (5) is fixedly connected to one side surface of the collection control box (2); A sliding groove (6) is provided on one side surface of the collective control box (2), two sliding grooves (6) are provided and are symmetrically distributed, a sliding block (8) is movably connected to the inner side of the sliding groove (6), and the limiting component (3) includes a sliding plate (7), one side of the sliding block (8) is fixedly connected to one end of the sliding plate (7), and a limiting ring (9) is fixedly connected to one side surface of the sliding plate (7).

2. The asphalt concrete fluidity detection device according to claim 1, characterized in that: A positioning frame (10) is fixedly connected to one side surface of the limiting ring (9), and the positioning frame (10) includes a main frame (11), and the main frame (11) is provided with three and evenly distributed in a circular array. A connecting ring (13) is fixedly connected to one side surface of the main frame (11), and a sub-frame (12) is fixedly connected to one side surface of the connecting ring (13), and the sub-frame (12) is provided with three and evenly distributed in a circular array. The inner side of the limiting ring (9) is movably connected with a limiting ball (14), and the limiting ball (14) is provided with a plurality and evenly distributed in a circular array.

3. The asphalt concrete fluidity detection device according to claim 2 is characterized in that: A loading barrel (15) is placed on the upper end of one side surface of the base frame (1), and a positioning slot (16) is opened on one side surface of the loading barrel (15). There are six positioning slots (16) and they are evenly distributed in a circular array. A loading limit block (17) is fixedly connected to the inner surface of the loading barrel (15). One end of the three main frames (11) is mutually adapted to the positioning slot (16), and one end of the three sub-frames (12) is mutually adapted to the positioning slot (16). A heating end (34) is fixedly connected to the one side surface of the loading barrel (15). A heating layer (18) is provided on the inner side of the loading barrel (15), and the heating end (34) is electrically connected to the heating layer (18). A heat insulation layer (19) is provided on the inner side of the loading barrel (15), and the heat insulation layer (19) is provided on the outer side of the heating layer (18).

4. The asphalt concrete fluidity detection device according to claim 1, characterized in that: The detection component (4) comprises a detection drop hammer (20), one side surface of the detection drop hammer (20) is fixedly connected to a detection main rod (21), one side surface of the detection main rod (21) is fixedly connected to an initial coil (22), a first coil (23) is arranged at the upper end of the initial coil (22), a second coil (24) is arranged at the upper end of the first coil (23), a terminal coil (25) is arranged at the upper end of the second coil (24), one end of the detection main rod (21) is fixedly connected to a connecting iron core block (26), and an electric heating block (39) is fixedly connected to the inner side of the detection drop hammer (20) and the detection main rod (21).

5. The asphalt concrete fluidity detection device according to claim 4 is characterized in that: The heat-conducting component (5) comprises an electric heater (31), one side surface of the electric heater (31) is fixedly connected to an electric heating wire (32), and one end of the electric heating wire (32) is electrically connected to one end of the electric heating block (39).

6. The asphalt concrete fluidity detection device according to claim 5, characterized in that: A detector (35) is fixedly connected to one side surface of the sliding groove (6), a detection window (36) is fixedly arranged on one side surface of the detector (35), the detection window (36) is arranged in a direction facing the initial coil (22), and a detection indicator light (37) is arranged at one end of the detector (35), and four detection indicator lights (37) are arranged and distributed in a linear array.

7. The asphalt concrete fluidity detection device according to claim 1, characterized in that: A motor (29) is fixedly connected to one side surface of the collective control box (2), a threaded rod (30) is fixedly connected to the output end of the motor (29), a triangular plate (28) is movably connected to the outer side of the threaded rod (30), an electromagnetic control end (33) is fixedly connected to one side surface of the triangular plate (28), a reset electromagnetic block (27) is fixedly connected to one side surface of the electromagnetic control end (33), a controller (38) is fixedly connected to one side surface of the collective control box (2), and the electromagnetic control end (33) and the controller (38) are electrically connected.

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