Wear-resistant charging pile cable
By adopting a high-strength wear-resistant external protection structure and wire core support in the charging pile cable, the wear and wire core twisting problems caused by frequent movement of the charging pile cable is solved, achieving higher wear resistance and safer charging effect.
Patent Information
- Application Number
- CN202421809272.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing charging pile cables are frequently moved to connect to the charging interface, resulting in wear and twisting of the internal wire core, which can easily cause the wire core to break and affect the charging effect.
It adopts a high-strength wear-resistant external protection structure, including wire core support, winding layer, inner protective layer, structural reinforcement layer, steel belt armor, outer protective layer and wear-resistant layer, to enhance the protective effect and wear-resistant properties of the cable, and fix the internal wire core to prevent distortion.
It effectively improves the wear resistance and use safety of charging pile cables, prevents the wire core from breaking, and ensures charging effect.
Smart Images

Figure CN222883280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of charging cables, in particular to a wear-resistant charging pile cable. Background Art
[0002] A charging pile is a device that provides electrical energy for electric vehicles (EVs). It can convert AC or DC electricity into the voltage and current required by electric vehicles to achieve fast charging. The charging pile is connected to the vehicle charging interface through a cable. The existing charging pile cable needs to be frequently moved to connect to the charging interface, and the reciprocating pulling will cause friction with the ground. Long-term use and wear will affect safety. At the same time, the reciprocating movement of the cable will cause the internal core and the outer layer to twist. Frequent twisting inside the cable can easily cause the core to break, affecting the charging effect. Utility Model Content
[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: a wear-resistant charging pile cable, comprising: a plurality of cable cores, a high-strength wear-resistant outer protective structure is installed on the plurality of cable cores;
[0004] Among them, the high-strength wear-resistant outer protection structure includes: wire core bracket, winding layer, inner protection layer, structural reinforcement layer, steel belt armor, outer protection layer and wear-resistant layer;
[0005] Several cable cores are installed on the core bracket, the winding layer is wrapped around the outside of the several cable cores, the inner protective layer is wrapped and covered on the outer wall of the winding layer, the structural reinforcement layer is wrapped and covered on the outer wall of the inner protective layer, the steel belt armor is arranged on the outside of the structural reinforcement layer, the outer protective layer is arranged on the outer wall of the steel belt armor, and the wear-resistant layer is wrapped and covered on the outer wall of the outer protective layer.
[0006] Preferably, an insulating layer is provided on the outer wall surfaces of the plurality of cable cores.
[0007] Preferably, a filling layer is provided between the plurality of cable cores and the winding layer.
[0008] Preferably, a plurality of fixing grooves are provided on the wire core bracket.
[0009] Preferably, a sleeve slot is provided on the wire core bracket.
[0010] Preferably, reinforcing steel wires are arranged inside the outer protective layer.
[0011] Beneficial Effects
[0012] The utility model provides a wear-resistant charging pile cable, which has the following beneficial effects: this solution uses a high-strength wear-resistant outer protective structure to strengthen the outer protective structure of the cable body, thereby increasing the protective effect and wear-resistant properties of the charging pile cable, and at the same time strengthens and fixes the inside of the cable to prevent the internal wire core from twisting, thereby solving the problem that the existing charging pile cable needs to be frequently moved to connect to the charging interface, and the reciprocating pulling will cause friction with the ground, and the wear and tear over a long period of time will affect the safety of use. At the same time, the reciprocating movement of the cable will cause the internal wire core and the outer layer to twist, and the frequent twisting inside the cable will easily cause the wire core to break, affecting the charging effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the side cross-sectional structure of a wear-resistant charging pile cable described in the utility model.
[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the wire core bracket of the wear-resistant charging pile cable described in the utility model.
[0015] In the figure: 1-cable core; 2-core bracket; 3-winding layer; 4-inner protective layer; 5-structural reinforcement layer; 6-steel belt armor; 7-outer protective layer; 8-wear-resistant layer; 9-insulating layer; 10-filling layer; 11-fixing groove; 12-set slot; 13-reinforcement steel wire. DETAILED DESCRIPTION
[0016] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0017] Example: See Figure 1-2 , a wear-resistant charging pile cable, comprising: a plurality of cable cores 1, a high-strength wear-resistant outer protective structure being installed on the plurality of cable cores 1;
[0018] The high-strength wear-resistant outer protective structure includes: a wire core support 2, a winding layer 3, an inner protective layer 4, a structural reinforcement layer 5, a steel belt armor 6, an outer protective layer 7 and a wear-resistant layer 8;
[0019] Several cable cores 1 are installed on the core bracket 2, the winding layer 3 is wrapped around the outside of the several cable cores 1, the inner protective layer 4 is wrapped around and covered on the outer wall of the winding layer 3, the structural reinforcement layer 5 is wrapped around and covered on the outer wall of the inner protective layer 4, the steel belt armor 6 is arranged on the outside of the structural reinforcement layer 5, the outer protective layer 7 is arranged on the outer wall of the steel belt armor 6, and the wear-resistant layer 8 is wrapped around and covered on the outer wall of the outer protective layer 7.
[0020] In the specific implementation process, further, an insulating layer 9 is provided on the outer wall surface of the plurality of cable cores 1 .
[0021] In the specific implementation process, further, a filling layer 10 is arranged between the plurality of cable cores 1 and the winding layer 3 .
[0022] In the specific implementation process, further, a plurality of fixing grooves 11 are provided on the wire core bracket 2 .
[0023] In the specific implementation process, further, a sleeve slot 12 is opened on the wire core bracket 2.
[0024] In the specific implementation process, further, a reinforcing steel wire 13 is arranged inside the outer protective layer 7 .
[0025] It should be noted that the cable core 1 is the core part of the cable, which is responsible for transmitting electrical energy and realizing power transmission connectivity. At the same time, several cable cores 1 are combined and fixed by a core bracket 2, which is used to support and fix the cable cores 1 to ensure that they are arranged in order inside the cable to avoid mutual entanglement or dislocation. The winding layer 3 arranged on the outside of the cable core 1 tightly wraps the inside to increase the tensile strength and bending resistance of the cable. The inner protective layer 4 is located outside the winding layer 3 to isolate the direct influence of the external environment on the cable core 1. It has good electrical insulation performance and certain mechanical strength. The structural reinforcement layer 5 is provided to further enhance the mechanical strength of the cable. It can resist external pressure and impact, and cooperate with the reinforced steel wire 13 to ensure enhanced protection effect. The steel belt armor 6 provides safe protection for the entire interior and provides additional mechanical protection, especially against external mechanical pressure and puncture of sharp objects. The outer protective layer 7 further enhances the protection effect of the cable, while avoiding damage to the cable caused by chemical corrosion after external moisture. The wear-resistant layer 8 is arranged outside the outer protective layer 7 and directly contacts the external environment. The wear-resistant layer is made of highly wear-resistant material, which can effectively resist the wear caused by frequent plugging and unplugging, dragging, etc. during the use of the charging pile, and protect the overall structure of the cable from damage.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wear-resistant charging pile cable, comprising: A plurality of cable cores (1), characterized in that a high-strength wear-resistant outer protective structure is installed on the plurality of cable cores (1); The high-strength wear-resistant outer protective structure comprises: a wire core support (2), a winding layer (3), an inner protective layer (4), a structural reinforcement layer (5), a steel belt armor (6), an outer protective layer (7) and a wear-resistant layer (8); A plurality of cable cores (1) are mounted on a core support (2); a winding layer (3) is wrapped around the outside of the plurality of cable cores (1); an inner protective layer (4) is wrapped around and covered on the outer wall of the winding layer (3); a structural reinforcement layer (5) is wrapped around and covered on the outer wall of the inner protective layer (4); a steel belt armor (6) is arranged on the outside of the structural reinforcement layer (5); an outer protective layer (7) is arranged on the outer wall of the steel belt armor (6); and a wear-resistant layer (8) is wrapped around and covered on the outer wall of the outer protective layer (7).
2. The wear-resistant charging pile cable according to claim 1, characterized in that: An insulating layer (9) is provided on the outer wall surfaces of a plurality of cable cores (1).
3. The wear-resistant charging pile cable according to claim 1, characterized in that: A filling layer (10) is arranged between a plurality of cable cores (1) and a winding layer (3).
4. The wear-resistant charging pile cable according to claim 1, characterized in that: A plurality of fixing grooves (11) are provided on the wire core bracket (2).
5. The wear-resistant charging pile cable according to claim 1, characterized in that: The wire core support (2) is provided with a sleeve slot (12).
6. The wear-resistant charging pile cable according to claim 1, characterized in that: A reinforcing steel wire (13) is arranged inside the outer protective layer (7).