Controller

Abstract

The utility model discloses a controller. The controller comprises a main body, a control panel, a conductive part and a first sealing element, wherein a mounting cavity is formed in the main body, a through hole is formed in the peripheral side wall of the main body, and the through hole is communicated with the mounting cavity. And the control panel is arranged in the mounting cavity. And the conductive part penetrates through the through hole and is electrically connected with the control panel. The first sealing member is disposed between the through hole and the conductive portion. The controller solves the problem that when the controller is soaked in water in the prior art, short circuit is prone to occurring between controller lines.

Description

Technical Field

[0001] The present application relates to the field of electric control technology, and in particular, to a controller. Background Art

[0002] The electric motorcycle controller is a core control device used to control the start, operation, forward and backward, speed, brake and other functions of the electric motorcycle. It is an important component of the electric motorcycle. Generally speaking, the running speed of the electric motorcycle is very fast. If there is a problem with the controller, it will cause very serious consequences.

[0003] Traditional electric motorcycle controllers lack waterproof structural design. When using electric motorcycles to travel in humid coastal environments or rainy weather, it is easy for external water stains to enter the controller motherboard from the controller shell, affecting the normal operation of the controller or causing irreversible damage to internal components. In addition, the lead wires of the motor end and the power end of the existing electric motorcycle are connected to the controller board outside the controller shell, which causes a short circuit between the controller lines when the controller is immersed in water. Utility Model Content

[0004] The main purpose of the present application is to provide a controller to at least solve the problem in the prior art that short circuits are likely to occur between controller circuits when the controller is immersed in water.

[0005] According to one aspect of the present application, a controller is provided, comprising:

[0006] A main body, wherein a mounting cavity is disposed in the main body, and a through hole is opened on an outer peripheral side wall of the main body, wherein the through hole is communicated with the mounting cavity;

[0007] A control board, wherein the control board is arranged in the installation cavity;

[0008] A conductive part, the conductive part is arranged at the through hole and is electrically connected to the control board;

[0009] A first sealing member is disposed between the through hole and the conductive portion.

[0010] Furthermore, the first sealing member includes a threaded rubber ring.

[0011] Further, along the extension direction of the through hole, the threaded rubber ring includes a first thread segment, a connecting segment and a second thread segment in sequence, the first thread segment is arranged outside the main body and abuts against the outer peripheral side wall of the main body, the connecting segment is arranged in the through hole with an interference fit, and the second thread segment is arranged in the installation cavity and abuts against the inner side wall of the main body;

[0012] Wherein, the minimum radius of the first thread segment and the second thread segment are both greater than the radius of the through hole.

[0013] Furthermore, the through holes include a plurality of through holes, and the plurality of through holes are arranged at intervals along the outer circumference of the main body;

[0014] The conductive parts include a plurality of conductive parts, the plurality of conductive parts are arranged in a one-to-one correspondence at the plurality of through holes, and the plurality of conductive parts are electrically connected to the control board;

[0015] The threaded rubber rings include a plurality of threaded rubber rings, and the plurality of threaded rubber rings are arranged at the plurality of through holes in a one-to-one correspondence.

[0016] Furthermore, the conductive part includes a cable and a connector, the cable is inserted into the through hole, the connector is connected to an end of the cable in the installation cavity, and is electrically connected to the control board.

[0017] Furthermore, the first sealing member is arranged on the cable, and a sealing adhesive layer is arranged between the first sealing member and the cable.

[0018] Furthermore, the subject comprises:

[0019] A bottom plate, wherein the control panel is fixedly arranged on the bottom plate;

[0020] An annular shell, wherein the annular shell cover is arranged on the bottom plate;

[0021] A top cover, the top cover being arranged on the annular shell;

[0022] Wherein, the bottom plate, the annular shell and the top cover are arranged to form the installation cavity.

[0023] Further, a second sealing member is provided between the bottom plate and the annular housing; and / or,

[0024] A third sealing member is provided between the annular housing and the top cover.

[0025] Furthermore, a partition is provided on the annular shell, and the partition divides the installation cavity into a first cavity and a second cavity. The bottom plate is arranged in the first cavity. The through hole is arranged on the annular shell and communicates with the second cavity. A first channel is provided between the second cavity and the first cavity. The first channel is at least used for injecting sealant into the first cavity to form a glue injection layer in the first cavity.

[0026] Furthermore, a transparent window is provided on the side wall annular shell of the second chamber.

[0027] Compared with the prior art, the present invention has a first sealant disposed between the conductive part and the through hole, and the first sealant seals the conductive part and the main body, thereby preventing external water stains from entering the installation cavity through the through hole, causing a short circuit between the control board and the cable. In addition, when the conductive part is a wire connecting the external device and the waterproof device, by connecting the wire between the external device and the waterproof device, and the wire is directly connected to the control board, it is avoided to set a terminal on the peripheral side wall of the controller, resulting in a short circuit of the controller due to the multiple terminals under the action of water when the controller is immersed in water. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0029] Figure 1 A schematic diagram of the structure of the controller disclosed in this application;

[0030] Figure 2 This is a schematic diagram of the exploded structure of the controller disclosed in this application;

[0031] Figure 3 A partial structural schematic diagram of the controller disclosed in this application (with the top cover removed);

[0032] Figure 4 It is a schematic structural diagram of the first sealing member and the conductive portion disclosed in the present application;

[0033] Figure 5 This is a schematic diagram of the explosion structure of the control disclosed in this application from a second perspective.

[0034] The above drawings include the following reference numerals:

[0035] 10. Main body; 11. Bottom plate; 12. Ring shell; 13. Top cover; 20. Conductive part; 21. Cable; 22. Connector; 30. First sealing member; 31. First threaded section; 32. Connecting section; 33. Second threaded section; 34. Sealing pad; 40. Control board; 41. Wiring copper column; 50. Second sealing member; 60. Third sealing member; 121. Transparent window; 122. Partition; 123. First channel; 124. Through hole. DETAILED DESCRIPTION

[0036] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0037] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0038] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0039] See also Figures 1 to 5 As shown, according to an embodiment of the present application, a controller is provided, including a main body 10 , a control board 40 , a conductive part 20 and a first sealing member 30 .

[0040] The main body 10 is provided with an installation cavity, and a through hole 124 is provided on the outer peripheral side wall of the main body 10, and the through hole 124 is connected to the installation cavity. The control board 40 is arranged in the installation cavity. The conductive part 20 is penetrated at the through hole 124 and is electrically connected to the control board 40. The first sealing member 30 is arranged between the through hole 124 and the conductive part 20.

[0041] Specifically, the controller is used to connect with a motor, a power supply or other equipment, and change the current through the control board 40 to control other equipment. In this embodiment, the conductive part 20 can be a cable of a motor, a power supply or other equipment, or a component for wiring that passes through the controller inside the controller. Compared with the prior art, a first seal 30 is provided between the conductive part 20 and the through hole 124 of this embodiment. The first seal 30 seals the conductive part 20 and the main body 10, thereby preventing external water stains from entering the installation cavity through the through hole 124, and preventing the control board 40 and the cable 21 from short-circuiting.

[0042] In some embodiments, the conductive part 20 is a wire connecting the external device and the controller. By connecting the wire between the external device and the controller, and the wire is directly connected to the control board 40, it is avoided to set terminals on the outer peripheral side wall of the controller, which causes the controller to short-circuit due to the action of water when the controller is immersed in water.

[0043] Further, the first sealing member 30 includes a threaded rubber ring.

[0044] Specifically, the threaded rubber ring has multiple sealing pads 34, which have multiple waterproof effects, that is, when the main body 10 contacts external water stains, the outermost sealing pad 34 first plays a waterproof role. If the water stains pass through the outermost sealing pad 34, the inner sealing pad 34 can block the water stains again, thereby further improving the protection performance of the controller.

[0045] Further, along the extension direction of the through hole 124, the threaded rubber ring includes a first thread segment 31, a connecting segment 32 and a second thread segment 33 in sequence, the first thread segment 31 is arranged outside the main body 10 and abuts against the outer peripheral side wall of the main body 10, the connecting segment 32 is arranged in the through hole 124 with interference fit, and the second thread segment 33 is arranged in the installation cavity and abuts against the inner side wall of the main body 10. Among them, the minimum radius of the first thread segment 31 and the second thread segment 33 are both greater than the radius of the through hole 124.

[0046] Specifically, the first thread segment 31 and the second thread segment 33 each include a plurality of sealing pads 34, and the first thread segment 31 and the second thread segment 33 can block water stains in turn, completely isolating the water stains outside the installation cavity. At the same time, in this embodiment, a connecting segment 32 is provided between the first thread segment 31 and the second thread segment 33, and the connecting segment 32 is interference-fitted in the through hole 124, so as to prevent water stains from entering the installation cavity through the gap between the connecting segment 32 and the through hole 124.

[0047] In addition, the through holes 124 include a plurality of through holes 124, which are arranged at intervals along the outer circumference of the main body 10. The conductive parts 20 include a plurality of conductive parts 20, which are arranged in a one-to-one correspondence at the plurality of through holes 124, and the plurality of conductive parts 20 are electrically connected to the control board 40. The threaded rubber rings include a plurality of threaded rubber rings, which are arranged in a one-to-one correspondence at the plurality of through holes 124.

[0048] Specifically, in this embodiment, a plurality of through holes 124 are provided on the outer periphery of the main body 10, so that the plurality of conductive parts 20 can be connected to the control board 40 at different positions. At the same time, the plurality of conductive parts 20 can be connected to different devices. For example, some conductive parts 20 are respectively connected to the control board 40 and the external motor, while other conductive parts 20 are respectively connected to the control board 40 and the power supply.

[0049] To avoid the situation that the cable 21 is welded with the control board 40 and the cable 21 is separated from the control board 40 due to long-term use. The conductive part 20 includes a cable 21 and a connector 22. The cable 21 is inserted into the through hole 124. The connector 22 is connected to the end of the cable 21 in the installation cavity and is electrically connected to the control board 40. Specifically, the connector 22 is provided at the end of the cable 21, and the control board 40 is connected through the connector 22, which can improve the connection strength between the cable 21 and the control board 40, and prevent the cable 21 from being separated from the control board 40 after long-term use.

[0050] In other specific embodiments, connectors 22 are provided at both ends of the cable 21, and the connectors 22 are respectively connected to the control board 40 and the controller external device to enhance the connection stability between the cable 21 and the control board 40 or the cable 21 and the external device. In addition, the connector 22 includes a cold-pressed terminal. In some embodiments, a wiring copper column 41 is provided on the control board 40, and the cold-pressed terminal is locked on the wiring copper column 41 by bolts. The design of this embodiment can prevent the cable 21 from being too long, thereby improving the space utilization rate in the controller.

[0051] To further improve the sealing performance between the cable 21 and the first sealing member 30. In this embodiment, the first sealing member 30 is disposed on the cable 21, and a sealing adhesive layer (not shown in the figure) is disposed between the first sealing member 30 and the cable 21. In this embodiment, the sealing adhesive layer includes a sealant layer.

[0052] Further, the main body 10 includes a bottom plate 11, an annular shell 12 and a top cover 13. The control board 40 is fixedly arranged on the bottom plate 11. The annular shell 12 is covered on the bottom plate 11. The top cover 13 is covered on the annular shell 12. The bottom plate 11, the annular shell 12 and the top cover 13 are surrounded to form an installation cavity.

[0053] In this embodiment, the control board 40 is fixed on the bottom plate 11, and the design of the annular housing 12 and the top cover 13 facilitates maintenance of the controller. In a specific embodiment, if the seal between the bottom plate 11 and the annular housing 12 fails or the seal between the annular housing 12 and the top cover 13 fails, the bottom plate 11, the annular housing 12 or the top cover 13 can be repaired separately.

[0054] Furthermore, a second sealing member 50 is provided between the bottom plate 11 and the annular housing 12. Specifically, in some embodiments, a first annular groove is provided on one side of the bottom plate 11 close to the annular housing 12 or on one side of the annular housing 12 close to the bottom plate 11, and the second sealing member 50 is filled in the first annular groove, and the annular housing 12 is fixed to the bottom plate 11 by bolts.

[0055] Optionally, a third seal 60 is provided between the annular housing 12 and the top cover 13. Similarly, in some embodiments, a second annular groove is provided on one side of the annular housing 12 close to the top cover 13 or on one side of the top cover 13 close to the annular housing 12, and the third seal 60 is filled in the second annular groove, and the top cover 13 is fixed to the annular groove by bolts. In this embodiment, the second seal 50 and the third seal 60 are both rubber gaskets. Under the action of the first seal 30, the second seal 50 and the third seal 60, the controller can achieve IP67 performance waterproofing of the whole machine.

[0056] Furthermore, a partition 122 is provided on the annular shell 12, and the partition 122 divides the installation cavity into a first chamber and a second chamber. The bottom plate 11 is arranged in the first chamber, and the through hole 124 is arranged on the annular shell 12 and connected with the second chamber. A first channel 123 is provided between the second chamber and the first chamber, and the first channel 123 is at least used to inject sealant into the first chamber to form a glue injection layer in the first chamber.

[0057] After the base plate 11 and the annular housing 12 are assembled, in order to prevent water stains from entering the installation cavity after the threaded rubber ring is damaged, causing the control board 40 to short-circuit, the second chamber needs to be sealed with glue to prevent water stains from contacting the control board 40. Specifically, after the base plate 11 and the annular housing 12 are assembled, the sealant is poured into the second chamber, and the sealant moves from the first channel 123 to the second chamber, and forms a glue layer after cooling. In some specific embodiments, the conductive part 20 is arranged in the second chamber, and the wiring copper column 41 of the control board 40 passes through the second chamber from the first chamber to facilitate connection with the conductive part 20.

[0058] In addition, a transparent window 121 is provided on the side wall of the second chamber. Specifically, the transparent window 121 includes a transparent medium and an observation port. The annular housing 12 is provided with an observation port, which is connected to the first chamber, and a transparent plastic plate is provided to seal the outer periphery of the observation port. When injecting the sealant, the injection condition in the first chamber can be observed through the transparent plastic plate.

[0059] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0060] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.

[0061] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A controller, characterized in that: include: A main body (10), wherein a mounting cavity is arranged in the main body (10), and a through hole (124) is opened on the outer peripheral side wall of the main body (10), and the through hole (124) is connected to the mounting cavity; A control board (40), the control board (40) being arranged in the installation cavity; A conductive portion (20), the conductive portion (20) being disposed through the through hole (124) and electrically connected to the control board (40); A first sealing member (30), the first sealing member (30) being arranged between the through hole (124) and the conductive portion (20); The first sealing member (30) comprises a threaded rubber ring; Along the extension direction of the through hole (124), the threaded rubber ring comprises a first thread segment (31), a connecting segment (32) and a second thread segment (33) in sequence, the first thread segment (31) being arranged outside the main body (10) and abutting against the outer peripheral side wall of the main body (10), the connecting segment (32) being arranged in the through hole (124) with interference fit, and the second thread segment (33) being arranged in the installation cavity and abutting against the inner side wall of the main body (10); Wherein, the minimum radius of the first thread segment (31) and the second thread segment (33) are both greater than the radius of the through hole (124).

2. The controller according to claim 1, characterized in that: The through holes (124) include a plurality of through holes (124), and the plurality of through holes (124) are arranged at intervals along the outer circumference of the main body (10); The conductive part (20) includes a plurality of conductive parts, the plurality of conductive parts (20) are arranged in a one-to-one correspondence at the plurality of through holes (124), and the plurality of conductive parts (20) are all electrically connected to the control board (40); The threaded rubber ring comprises a plurality of threaded rubber rings, and the plurality of threaded rubber rings are arranged in a one-to-one correspondence at the plurality of through holes (124).

3. The controller according to claim 1, characterized in that: The conductive part (20) comprises a cable (21) and a connector (22); the cable (21) is inserted through the through hole (124); the connector (22) is connected to the end of the cable (21) in the installation cavity and is electrically connected to the control board (40).

4. The controller according to claim 3, characterized in that: The first sealing member (30) is arranged on the cable (21), and a sealing adhesive layer is arranged between the first sealing member (30) and the cable (21).

5. The controller according to any one of claims 1 to 4, characterized in that: The main body (10) comprises: A bottom plate (11), the control panel (40) being fixedly arranged on the bottom plate (11); an annular housing (12), the annular housing (12) being covered on the bottom plate (11); A top cover (13), wherein the top cover (13) is disposed on the annular shell (12); The bottom plate (11), the annular shell (12) and the top cover (13) are arranged to form the installation cavity.

6. The controller according to claim 5, characterized in that: A second sealing member (50) is provided between the bottom plate (11) and the annular housing (12); and / or, A third sealing member (60) is provided between the annular housing (12) and the top cover (13).

7. The controller according to claim 6, characterized in that: A partition (122) is provided on the annular shell (12), and the partition (122) divides the installation cavity into a first cavity and a second cavity. The bottom plate (11) is arranged in the first cavity. The through hole (124) is arranged on the annular shell (12) and communicates with the second cavity. A first channel (123) is provided between the second cavity and the first cavity. The first channel (123) is at least used for injecting sealant into the first cavity to form a sealant layer in the first cavity.

8. The controller according to claim 7, characterized in that: A transparent window (121) is provided on the side wall of the second chamber.

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