Batching device for alcohol-free fountain solution

By introducing mixing components and PLC controllers into the alcohol-free ingredient fluid batching device, the problem of batching stacking and failure to mix effectively is solved, and precise quantitative cutting and mixing ingredients are achieved, and production efficiency is improved.

CN222885607UActive Publication Date: 2025-05-20GUANNA TRADING (SANHE) CO LTD
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Patent Information

Application Number
CN202421906427.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-20
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

After the existing intelligent ingredient device for alcohol-free ingredient liquid is discharged, the ingredients may be stacked in the collection barrel and cannot be effectively mixed, resulting in the need of additional mixing equipment or manual intervention, reducing production efficiency.

Method used

An alcohol-free ingredient is designed, including a support frame, a material box, a storage tank and a mixing assembly. The mixing components include flow valves, mixing boxes, stirring blades and valves. The release and mixing of ingredients are accurately controlled through the PLC controller to avoid stratification.

Benefits of technology

It realizes mixing ingredients while accurately and quantitatively cutting, avoids additional mixing equipment or manual intervention, improves production efficiency and ensures uniformity of ingredients.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the alcohol-free fountain solution batching device is characterized in that the alcohol-free fountain solution batching device comprises a supporting frame, a material box is fixedly installed in the supporting frame, a plurality of storage grooves are formed in the top face of the material box, and a PLC is embedded in one side of the supporting frame; during use, release of ingredients can be set through the PLC, the ingredients fall into the mixing box through opening of the flow valves, the reciprocating lead screw can be driven to rotate by opening the driving motor, and the mixing box can be moved to be aligned with the flow valves below the corresponding ingredients through the action of the lead screw seat; the gear can rotate through meshing of the toothed plate, so that stirring blades are driven to stir ingredients in the mixing box, the layering condition is avoided, the valve is arranged to release the mixed ingredients in the mixing box, and the storage box is arranged to store the ingredients falling through the valve for subsequent treatment.
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Description

Technical Field

[0001] The utility model relates to the technical field of alcohol - free dampening solution batching, and particularly relates to a batching device for alcohol - free dampening solution. Background Technique

[0002] The alcohol - free dampening solution uses other non - toxic chemical components to replace alcohol or isopropyl alcohol. In offset printing, the functions of the dampening solution are mainly reflected in three aspects: first, forming a water film on the non - printing part of the printing plate; second, supplementing the hydrophilic layer damaged during the printing process; third, reducing the surface temperature of the printing plate.

[0003] According to the Chinese patent with the application number: CN202122895756.5, an intelligent batching device for alcohol - free dampening solution includes a support frame. The batching enters the inside of the batching barrel. The control box drives the collection barrel to rotate through a rotating motor, a rotating rod, and a connecting plate. At the same time, the corresponding positioning transmitter of the batching emits a signal. When the collection barrel rotates and receives the signal emitted by the positioning transmitter through the positioning receiver, the collection barrel stops moving. Then the control box controls the second electric telescopic rod to push the second baffle into the inside of the batching barrel, blocking the channel inside the batching barrel, so that the second baffle fixes the amount of batching between the second baffle and the first baffle. Then the control box controls the first electric telescopic rod to pull the first baffle out of the inside of the batching barrel, and the batching falls into the inside of the collection barrel. Then the control box drives the collection barrel to move above the discharge pipe through the rotating motor, the rotating rod, and the connecting plate, so that the material is discharged from the inside of the discharge pipe, thus achieving the function of intelligent quantitative material distribution.

[0004] However, the above - mentioned intelligent batching device for alcohol - free dampening solution still has some deficiencies in actual use. For example, after feeding, the batching may stack in the collection barrel and fail to be effectively mixed. Therefore, additional mixing equipment or manual intervention is required, which reduces the production efficiency. To solve the above problems, we propose a batching device for alcohol - free dampening solution. Content of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model provides a batching device for alcohol - free dampening solution to solve the problems raised in the background technique.

[0006] The above - mentioned technical purpose of the utility model is achieved through the following technical solutions:

[0007] A batching device for alcohol - free dampening solution includes: a support frame, inside which a material box is fixedly installed. The top surface of the material box is provided with a plurality of storage grooves, and a PLC controller is embedded on one side of the support frame; a mixing component, which is arranged inside the storage groove and is used for mixing the batching.

[0008] By adopting the above technical solution, a mixing component is provided to achieve the effect of mixing and batching while precisely and quantitatively discharging materials, avoiding the need for additional mixing equipment or manual intervention and reducing production efficiency.

[0009] Preferably, the mixing component includes: a flow valve fixedly installed inside the storage tank, electrically connected to the PLC controller; a mixing tank provided inside the support frame, with a lead screw base fixedly installed on the bottom surface of the mixing tank, an outer hole provided on one side of the lead screw base, and a limiting rod fixedly installed inside the support frame, with the limiting rod sleeved in the outer hole.

[0010] By adopting the above technical solution, by setting the flow valve, the release of the batching can be set through the PLC controller during use, and the batching falls into the mixing tank when the flow valve is opened.

[0011] Preferably, the mixing component further includes: a side hole provided on one side of the support frame, a driving motor fixedly installed on one side of the support frame, the output shaft of the driving motor sleeved in the side hole, the driving motor electrically connected to the PLC controller, and a reciprocating lead screw fixedly installed at one end of the output shaft of the driving motor, with the reciprocating lead screw connected to the lead screw base.

[0012] By adopting the above technical solution, by setting the driving motor, the driving motor can be started to drive the reciprocating lead screw to rotate during use, and through the action of the lead screw base, the mixing tank can be moved to align with the flow valve below the corresponding batching.

[0013] Preferably, the mixing component further includes: a rotating hole provided on one side of the mixing tank, a sealing bearing fixedly installed inside the rotating hole, a stirring blade provided inside the mixing tank, the stirring blade fixedly connected to the sealing bearing, a gear fixedly installed at one end of the stirring blade, and a toothed plate fixedly installed on one side of the support frame, with the gear meshing with the toothed plate.

[0014] By adopting the above technical solution, by setting the toothed plate, when the mixing tank moves, the gear rotates through the meshing with the toothed plate, thereby driving the stirring blade to stir the batching in the mixing tank and avoiding stratification.

[0015] Preferably, a valve is fixedly installed inside the mixing tank.

[0016] By adopting the above technical solution, by setting the valve, it is used to release the mixed batching in the mixing tank.

[0017] Preferably, a storage box is provided inside the support frame.

[0018] By adopting the above technical solution, a storage box is provided for storing the ingredients that fall through the valve for subsequent processing.

[0019] In summary, the main beneficial effects of the present utility model are as follows:

[0020] By providing a mixing component, it is used to achieve the effect of mixing ingredients while accurately and quantitatively discharging materials, avoiding the need for additional mixing equipment or manual intervention, reducing production efficiency. By providing a flow valve, during use, the release of the ingredients can be set through the PLC controller, and the opening of the flow valve causes the ingredients to fall into the mixing box.

[0021] By providing a driving motor, during use, the driving motor can be turned on to drive the reciprocating lead screw to rotate. Through the action of the lead screw seat, the mixing box can be moved to align with the flow valve below the corresponding ingredient. By providing a toothed plate, when the mixing box moves, the gear will rotate through the meshing of the toothed plate, thereby driving the stirring blade to stir the ingredients in the mixing box and avoiding stratification.

[0022] By providing a valve for releasing the mixed ingredients in the mixing box, and by providing a storage box for storing the ingredients that fall through the valve for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0024] Figure 2 is a structural schematic diagram of the mixing box of the present utility model;

[0025] Figure 3 is Figure 1 a partial enlarged structural schematic diagram of A in

[0026] Reference numerals: 100, support frame; 200, material box; 300, storage tank; 400, PLC controller; 500, mixing component; 501, flow valve; 502, mixing box; 503, lead screw seat; 504, outer hole; 505, limiting rod; 506, side hole; 507, driving motor; 508, rotating hole; 509, sealing bearing; 510, gear; 511, toothed plate; 600, valve; 700, storage box; 800, reciprocating lead screw; 900, stirring blade. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] In order to make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions of the embodiments of the present utility model in conjunction with the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the described embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

[0028] The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of protection of the present utility model. The conditions in the embodiments can be further adjusted according to specific conditions. Any simple improvement to the method of the present utility model under the premise of the concept of the present utility model falls within the scope of protection required by the present utility model.

[0029] Reference Figures 1 - 3 , a batching device for alcohol-free dampening solution, comprising: a support frame 100, a material box 200 is fixedly installed inside the support frame 100, a plurality of storage grooves 300 are opened on the top surface of the material box 200, a PLC controller 400 is embedded on one side of the support frame 100, and a mixing assembly 500 is arranged inside the storage groove 300 for mixing ingredients. By setting the mixing assembly 500, the effect of mixing ingredients can be achieved while accurately and quantitatively discharging materials, avoiding the need for additional mixing equipment or manual intervention and reducing production efficiency. The mixing assembly 500 includes: a flow valve 501, the flow valve 501 is fixedly installed inside the storage groove 300, and the flow valve 501 is electrically connected to the PLC controller 400. A mixing box 502 is arranged inside the support frame 100, a lead screw seat 503 is fixedly installed on the bottom surface of the mixing box 502, an outer hole 504 is opened on one side of the lead screw seat 503, and a limiting rod 505 is fixedly installed inside the support frame 100. The limiting rod 505 is sleeved with the outer hole 504. By setting the flow valve 501, the release of the ingredients can be set through the PLC controller 400 during use, and the ingredients fall into the mixing box 502 by the opening of the flow valve 501.

[0030] Reference Figures 1 - 3, the mixing assembly 500 further includes: a side hole 506, the side hole 506 is opened on one side of the support frame 100, a driving motor 507 is fixedly installed on one side of the support frame 100, the output shaft of the driving motor 507 is sleeved with the side hole 506, the driving motor 507 is electrically connected to the PLC controller 400, and one end of the output shaft of the driving motor 507 is fixedly installed with a reciprocating lead screw 800, the reciprocating lead screw 800 is connected to the lead screw seat 503. By setting the driving motor 507, when in use, the driving motor 507 can be started to drive the reciprocating lead screw 800 to rotate. Through the action of the lead screw seat 503, the moving mixing box 502 can be realized to align with the flow valve 501 below the corresponding ingredient. The mixing assembly 500 further includes: a rotating hole 508, the rotating hole 508 is opened on one side of the mixing box 502, a sealing bearing 509 is fixedly installed inside the rotating hole 508, a stirring blade 900 is arranged inside the mixing box 502, the stirring blade 900 is fixedly connected to the sealing bearing 509, one end of the stirring blade 900 is fixedly installed with a gear 510, a toothed plate 511 is fixedly installed on one side of the support frame 100, and the gear 510 is engaged with the toothed plate 511. By setting the toothed plate 511, when the mixing box 502 moves, the gear 510 will rotate through the engagement of the toothed plate 511, thereby driving the stirring blade 900 to stir the ingredients in the mixing box 502 and avoiding the situation of stratification.

[0031] Reference Figures 1 - 3 , a valve 600 is fixedly installed inside the mixing box 502. By setting the valve 600, it is used to release the mixed ingredients in the mixing box 502. A storage box 700 is arranged inside the support frame 100. By setting the storage box 700, it is used to store the ingredients falling through the valve 600 for subsequent processing.

[0032] Working principle: Please refer to Figures 1 - 3 As shown, when in use, the release of the ingredients can be set through the PLC controller 400, and the ingredients fall into the mixing box 502 by the opening of the flow valve 501. The driving motor 507 can be started to drive the reciprocating lead screw 800 to rotate. Through the action of the lead screw seat 503, the moving mixing box 502 can be realized to align with the flow valve 501 below the corresponding ingredient. By setting the toothed plate 511, when the mixing box 502 moves, the gear 510 will rotate through the engagement of the toothed plate 511, thereby driving the stirring blade 900 to stir the ingredients in the mixing box 502 and avoiding the situation of stratification. By setting the valve 600, it is used to release the mixed ingredients in the mixing box 502. By setting the storage box 700, it is used to store the ingredients falling through the valve 600 for subsequent processing.

[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that unless otherwise defined, the technical terms or scientific terms used in the present invention should have the ordinary meaning understood by those with ordinary skills in the field to which the present invention belongs. The words such as "including" or "comprising" used in the present invention mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. The words such as "connected" or "coupled" are not limited to physical or mechanical connections, and may also include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left", and "right" are only used to represent relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dispensing device for alcohol-free fountain solution, characterized in that: include: A support frame (100), wherein a material box (200) is fixedly installed inside the support frame (100), a top surface of the material box (200) is provided with a plurality of storage slots (300), and a PLC controller (400) is embedded in one side of the support frame (100); A mixing assembly (500), wherein the mixing assembly (500) is arranged inside the storage tank (300) and is used for mixing ingredients.

2. The dispensing device for alcohol-free fountain solution according to claim 1, characterized in that: The mixing assembly (500) comprises: A flow valve (501), the flow valve (501) is fixedly installed inside the storage tank (300), the flow valve (501) is electrically connected to the PLC controller (400), a mixing box (502) is arranged inside the support frame (100), a screw seat (503) is fixedly installed on the bottom surface of the mixing box (502), an outer hole (504) is opened on one side of the screw seat (503), a limit rod (505) is fixedly installed inside the support frame (100), and the limit rod (505) is sleeved with the outer hole (504).

3. The dispensing device for alcohol-free fountain solution according to claim 2, characterized in that: The mixing assembly (500) further comprises: A side hole (506), wherein the side hole (506) is opened on one side of the support frame (100), a drive motor (507) is fixedly installed on one side of the support frame (100), an output shaft of the drive motor (507) is sleeved together with the side hole (506), the drive motor (507) is electrically connected to the PLC controller (400), a reciprocating screw (800) is fixedly installed on one end of the output shaft of the drive motor (507), and the reciprocating screw (800) is connected to the screw seat (503).

4. The dispensing device for alcohol-free fountain solution according to claim 3, characterized in that: The mixing assembly (500) further comprises: A rotating hole (508), wherein the rotating hole (508) is opened on one side of the mixing box (502), a sealed bearing (509) is fixedly installed inside the rotating hole (508), a stirring blade (900) is arranged inside the mixing box (502), the stirring blade (900) and the sealed bearing (509) are fixedly connected together, a gear (510) is fixedly installed on one end of the stirring blade (900), and a tooth plate (511) is fixedly installed on one side of the support frame (100), and the gear (510) is meshed with the tooth plate (511).

5. The dispensing device for alcohol-free fountain solution according to claim 4, characterized in that: A valve (600) is fixedly installed inside the mixing box (502).

6. The dispensing device for alcohol-free fountain solution according to claim 1, characterized in that: A storage box (700) is arranged inside the support frame (100).

Citation Information

Patent Citations

  • Intelligent batching device for alcohol-free fountain solution

    CN216499143U